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Preparing for the Installation of the PTAC/PTHP

WARNING

Moving parts

 can cause personal injury. Avoid contact with 

moving parts when testing or servicing the unit.

Verify existing wall sleeve/enclosure:

RetroAire replacement PTAC/PTHP's are to be used with 

metal wall sleeves.
The existing front panels must be secured by screws that prevent 

contact with all parts.
Minor  dimensions  of  openings  must  not  exceed  ½  inch 

(12.5mm). 
The indoor air discharge grill must have dimensions not less than 

26” x 4”. The grill must separate the top surface of the chassis 

from the top surface of the discharge grill by a minimum of 1 

in (25.4mm).
For all models, the outdoor openings must prevent contact 

of all moving parts by means of louvers or grills, with minor 

dimension not exceeding 1 in (25.4mm).

Electrical supply

Each unit must have a separate branch circuit protected by a fuse 

or breaker. Refer to the unit rating plate for the proper wire and 

breaker or fuse size. Use of extension cords is prohibited. 
DO NOT connect the RetroAire unit to a circuit with an 

incorrectly-sized overcurrent-protection device.
All cord-connected 265-volt units must be plugged into recep-

tacles within the unit subbase or chassis.

Electrical shock hazard

 — Before opening the existing 

unit:
Open the power supply disconnect switch. Secure it in an open 

position during installation. Attach a sign stating, "

DO NOT 

TURN ON.

"

On a plug and receptacle connection, unplug the existing unit at 

the wall outlet. DO NOT plug in the new unit until installation is 

complete and the start-up checklist has been completed.
Failure to comply with the above could result in severe personal 

injury, death or substantial property damage.

NOTICE

All wiring should be in accordance with both the National 

Electric Code (NEC) and the local building codes.

UNITS RATED 208/230V

 — the RetroAire unit is wired for 

230v primary voltage from the factory. The transformer must 

be rewired by the installer if the jobsite voltage is 208v. Change 

the transformer tap from orange to red. See the wiring diagram 

for details. 

Electrical power connection

Check the RetroAire unit rating plate for circuit ampacity and 

1. 

required breaker or fuse size.
Verify that the existing breaker or fuse is the correct size.

2. 

Replace the breaker or fuse if incorrectly-sized.

a. 

Breakers must be type HACR only.

b. 
Cord-connected units — verify that the wall outlet is the correct 

3. 

rating. The outlet's blade configuration must match that of the 

cord supplied with the RetroAire unit.
Hard-wired units — verify that the power wiring is correctly sized. 

4. 

Inspect the existing wiring for any deficiencies, such as cuts or 

frayed wires. Replace such wiring if found.

Remove the old chassis 

Disconnect power or unplug cord before proceeding.   

1. 

See 

WARNING

 at left.

Remove the front of the existing room enclosure to expose the 

2. 

old chassis.
Loosen any tie-down bolts or screws and remove the old chassis. 

3. 

NOTICE

Dispose of the old chassis following existing state and federal 

regulations.

Inspect the wall sleeve/cabinet for any rust, holes, or damage.

4. 

Clean the wall sleeve of any dirt.

a. 

Repair any damage.

b. 

Ensure proper drainage of condensate or rainwater to exterior 

c. 

of building.

Remove or repair the old weather seals and make note of  the 

5. 

location for the installation of any new seals.
Check the wall sleeve/cabinet to ensure all drain holes are open 

6. 

and that:

 The wall sleeve/enclosure is level left to right

a. 

The back is pitched to the outside by ½in (12.5mm) maxi-

b. 

mum.

Before installing the new chassis, inspect the outdoor louver for a  

7. 

minimum free area of 70% and remove any obstructions. Obstruc-

tions  will restrict air flow over the condenser coil and may cause 

serious  damage to the chassis. It will also void the warranty.
See the instructions for the specific RetroAire unit on the fol-

8. 

lowing pages.

DO NOT

9. 

 connect power to the unit or plug in the cord until all 

instructions in this manual have been followed.

Replacement Packaged Terminal Air-Conditioning / Heat Pump

•  Installation, Operation, and Maintenance Manual •

P/N 240008639, Rev. B [8/16/2011]

 

11

 

Made in USA

Содержание R40C

Страница 1: ...oAire com An ISO 9001 2008 Certified Company P N 240008639 Rev B 8 16 2011 R40C Packaged Terminal Air Conditioner PTAC Straight cooling nominal capacities Btuh 9 000 12 000 15 000 kW 2 6 3 5 4 4 Installation Operation Maintenance Manual R40C Replacement for Fedders Model CMEA packaged terminal unit ...

Страница 2: ...neral Product Information 4 6 Product description 4 Standard controls and components 4 Factory installed options consult the factory 4 Field installed options 4 R40C Chassis 5 7 PTAC PTHP Model Coding 8 Features 9 10 Optional wall mounted thermostats 10 Preparing for the Installation of the PTAC PTHP 11 Electrical power connection 11 Remove the old chassis 11 Installation Instructions R40C 12 Sequ...

Страница 3: ...use as described in this manual Turn off the electrical supply before servicing the unit PTAC PTHP chassis are heavy To avoid injury use assistance when lifting Do not use the unit if it has damaged wiring is not working properly or has been damaged or dropped Failuretofollowtheseinstructionsmayresultinimproperinstalla tion operation service ormaintenance possiblyresultinginfire electrical shock p...

Страница 4: ...g emergency heat if an auxiliary heat source is available Low ambient protection see Microprocessor control board for details Ability to control a normally open or normally closed motor valve switch on hydronic heat units only Valve controls must be ordered for 24V or line voltage All hydronic heat units include molex plugs for connection of hydronic valve motor Remote mount controls include fan s...

Страница 5: ...uts 5 POS Terminal Block Optional Knockouts Thermostat System Switch SS Fan Speed Switch FSS Remote Mount Unit Mount R40C Chassis Figure 1 Replacement Packaged Terminal Air Conditioning Heat Pump Installation Operation and Maintenance Manual P N 240008639 Rev B 8 16 2011 5 Made in USA ...

Страница 6: ... Information continued Open Close Remove Screws to Open Door Rating Plate Electrical Diagram Replacement Packaged Terminal Air Conditioning Heat Pump Installation Operation and Maintenance Manual The Right Fit for Comfort 6 P N 240008639 Rev B 8 16 2011 ...

Страница 7: ...continued R40C Dimensioned Front View Figure 3 R40C Dimensioned Rear View Figure 4 Replacement Packaged Terminal Air Conditioning Heat Pump Installation Operation and Maintenance Manual P N 240008639 Rev B 8 16 2011 7 Made in USA ...

Страница 8: ...lve line volt 3 RMT remote tstat hyd heat N O or N C valve line volt 4 UM unit mount hyd heat N O or N C valve 24 volt 5 RMT remote tstat hyd heat N O or N C valve 24 volt Voltage A 115 V 1 60 Models 9 12 BTU only D 208 230 V 1 60 Chassis coding verify with rating plate Position number 1 2 3 5 4 6 7 8 9 10 11 12 13 14 15 R Cooling Capacity 09 9 000 Btuh 12 12 000 Btuh 15 15 000 Btuh Model coding F...

Страница 9: ... compressor from starting This staggers the starting of multiple units in a single facility preventing a large surge that might occur if all units started at the same time Anti short cycle timer standard The microprocessor control uses this timing to prevent short cycling of the compressor When the compressor cycles off on a heating or cooling call the controller starts a 180 second timer The comp...

Страница 10: ...point range of between 45 F 7 C and 90 F 32 C For heat pumps another option is EMI part number 240008209 This is a 2 stage heat cool thermostat which allows for emergency heat Selecting a thermostat by others When selecting a thermostat other than one offered by EMI choose a single stage heat cool 24v thermostat Straight cooling with electric heat or hydronic heat R10C PTAC s Select a thermostat t...

Страница 11: ...tage is 208v Change the transformer tap from orange to red See the wiring diagram for details Electrical power connection Check the RetroAire unit rating plate for circuit ampacity and 1 required breaker or fuse size Verify that the existing breaker or fuse is the correct size 2 Replace the breaker or fuse if incorrectly sized a Breakers must be type HACR only b Cord connected units verify that th...

Страница 12: ... supplied with unit Install only one set of left and right side baffles on the condenser coil by completing steps below Choosetheproperfittingbafflesforyourapplicationbyverifying selected baffles come in contact with the outdoor louver Make sure the baffles are directed inward toward the center of coil Securebafflestightlyintotheexistingholesofthecondensercoil using the screws provided NOTICE Thec...

Страница 13: ...ated and the Processor Board Trouble Code LED is set toblinka2flashcode Thistimerpreventsthecompressorfromrapid cycling AftertheAnti ShortCycleTimerexpires theProcessorBoard Trouble Code LED is set to blink a 1 blink Trouble Code indicating normal operation R_ _C R_ _H Cooling Operation For unit mount controls With the System Switch SS set to Cool and the Fan Cycle Switch FCS set to On Continuous ...

Страница 14: ...le Code LED is set to flash a 1 blink Trouble Code indicating normal operation R_ _H Auxiliary Heating Electric or Hydronic If the outdoor coil temperature falls to 25 ºF 4 ºC or below for180secondsatanytimeduringaheatingcall thecompressor and outdoor fan motor will be de energized and auxiliary heat will be energized The Anti Short Cycle Timer will be initi ated prohibiting compressor operation f...

Страница 15: ...t metal panels are in place and secure Attach the front panel to the existing cabinet enclosure Verify that nothing will interfere with the room discharge air or the return air of the units Examples Check for curtains or drapes that obstruct the air flow See Figure 8 and Figure 9 Check for plush carpeting that can obstruct the return air Items like these can cause serious damage to the chassis CAU...

Страница 16: ...ion HP Jumper Figure 10 selects heat pump or straight cooling TEST jumper to select normal or test mode This jumper is for use in testing only see Figure 11 and Figure 12 When the JUMPER pins are jumpered together all timers are elimi nated example anti short cycle purge etc This is mainly used for production line testing But it may be used for field testing as well The units are factory set with ...

Страница 17: ...r 3 switch to the YES position and verify the damper opens and allows fresh air to be moved into the space Then set the damper door switch to the NO position and verify the flow of air into the space has stopped Fresh air will only be available when the indoor fan is running Verify that the 4 HP jumper is set correctly for the unit type cooling only or heat pump unit see Figure 10 page 16 Set the ...

Страница 18: ...rom the processor board will activate the water or steam valve The motorized valve should open and allow hot water or steam to run through the coil The indoor fans will run blowing air through the hydronic coil If the unit is equipped with an Aquastat the indoor fan and the motorized damper operation will be delayed until the hydronic coil reaches 100 5 F 38 3 C Thesignaltothewaterorsteamvalvewill...

Страница 19: ...n will stop The indoor fan will switch off after the sixty second purge time has elapsed NOTICE Roomtemperaturemustbebelow85 F 29 C forthecompres sor to operate in heating mode on PTHP s with unit mounted controllers Place the thermostat or system switch in the 6 OFF position All operation should stop NOTICE Heat pump units are Limited Range equipped with back up electric resistance heat Limited R...

Страница 20: ...ing and the space gets warmer the hydronic valve will close and indoor fan will switch off after the sixty second purge time has elapsed Aftertheunitstartsrunningandthespacegetswarmer 3 adjustthe thermostattoacoolertemperaturesetting thehydronicvalvewill close and indoor fan will switch off after the sixty second purge time has elapsed If a warmer room temperature is desired 4 adjust the thermosta...

Страница 21: ...ton on the face of the switch see Figure 14 Maintenance Troubleshooting Figure 14 Manual Reset Limit Switch Reset Button Note Button will pop out when limit switch opens Push in to reset WARNING Clean or replace the return air filter as needed Allowing dust to collect on the filter will cause the unit to lose efficiency and eventually malfunction Check the filter at least once a month Some environ...

Страница 22: ...t Failure to do so could result in severe personal injury or death Should the heat pump fail the control board can be forced into electric heat mode This is a temporary solution until the heat pump system can be repaired Locate the circuit board in the control section of the unit 1 Locate the terminals where the outdoor sensor connects to the 2 circuit board Using a small needle nose type pliers d...

Страница 23: ... Make sure the sensors are correctly wired 77 F 10KOhms 50F 19 9KOhms 35F 30KOhms 30F 34 4KOhms The thermostat is satisfied but the fan is still running If the thermostat is set to auto mode once the thermostat is satisfied the fan will stay ener gized for an extra 60 seconds to purge the unit of excess cool or warm air in the plenum If the thermostat fan switch is set to ON the fan will stay ener...

Страница 24: ... the limit switch opens and de energizes the electric heat the limit switch will need to be manu ally reset To reset switch Remove the control box cover Locate the limit switch Push in the reset button on the face of the switch WARNING Clean or replace the return air filter as needed Allowing dust to collect on the filter will cause the unit to lose efficiency and eventually malfunction Check the ...

Страница 25: ...evelopment programs design specifications and performance data is subject to change with out notice Please consult the factory for further information For the most current unit system performance data please refer to our website at www ecrinternational com or Enviromaster International listing of certified products in the ARI certified directory at www ahridirectory org Replacement Packaged Termin...

Страница 26: ...5 6 30P 230 4000 17 4 18 22 3 5 208 4089 19 7 20 3 25 2 30 6 30P 230 5000 21 7 22 3 27 8 R40 9 000 BTU Table 3 electrical specifications R40 12 000 BTU Table 4 electrical specifications Power Supply Volt 1 60 Compressor Indoor Fan Motor Outdoor Fan Motor Electric Heat Unit Electrical Ratings Volt Min RLA LRA FLA Hp FLA Hp Htr Volt W HA TCA THA MCA MOCP Plug 115V 104 10 8 53 1 4 0 09 1 6 0 125 0 N ...

Страница 27: ...n RLA LRA FLA Hp FLA Hp Htr Volt W HA TCA THA MCA MOCP Plug 208 230V 197 7 4 33 0 6 0 08 0 71 0 09 0 N A N A N A 8 7 N A 10 6 15 6 15P 2 208 1636 7 9 8 5 10 6 15 6 15P 230 2000 8 7 9 3 11 6 3 208 2454 11 8 12 4 15 5 20 6 20P 230 3000 13 13 6 16 1 4 208 3271 15 7 16 3 20 4 25 6 30P 230 4000 17 4 18 22 5 5 208 4089 19 7 20 3 25 3 30 6 30P 230 5000 21 7 22 3 27 9 Electrical Specifications Replacement...

Страница 28: ...ECR International Inc 2201 Dwyer Avenue Utica NY 13501 e mail info RetroAire com An ISO 9001 2008 Certified Company The Right Fit for Comfort 28 P N 240008639 Rev B 8 16 2011 Warranty ...

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