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26

Integrated Lithium-ion Battery Pack
User Manual

4 MAINTENANCE

Figure 4-1 Table of Battery maintenance

Step 1

Check the LED lights to determine which part may b e faulty.

Step 2

Check the information about t h e failure in the monitor module.

Step 3

Classify the information (DC, AC, modules, batteries, control, etc.).

Step 4

Find the problem according the information.

Step 5

Debugging the failure.

Step 6

Record the data while processing.

Step 7

Confirm all malfunction removed.

Step 8

Fill in the report.

Step 9

Repeat these steps if any more malfunction.

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Содержание SILVERBRIC Series

Страница 1: ...USER MANUAL ...

Страница 2: ...SHENZHEN BAK POWER BATTERY CO LTD Integrated Lithium ion Battery Pack User Manual Version V1 4 Released Date 2020 07 23 ...

Страница 3: ...pt and are bound by the terms described in this document in part or in whole the product services or features are strictly for your own purchase or use Unless otherwise agreed in the contract BAK does not make any express or implied representations or warranties within the content of this document For product version upgrades or other reasons this document will not be updated on a regular basis Un...

Страница 4: ...hnical details regarding the tools and infrastructure for the following users Sales engineer Technical support engineer Installation engineer Application engineer Maintenance engineer Symbol convention The following symbols may appear in this article and they are represented as follows Symbol Indication Used as warning in an emergency if not avoided it will result in death or serious personal inju...

Страница 5: ...d it may result in equipment damage data loss equipment performance decrease and other unpredictable results represents supplementary information Change History Changes between document issues are cumulative The latest document issue contains all the changes made in previous issues Version V1 4 2020 07 23 This version is the third official release including the 24V series batteries ...

Страница 6: ...TRATION 8 2 1 Panel description 8 2 2 The working principle 13 2 3 The product features 14 3 INSTALLATION GUIDE 16 3 1 Installation precaution notes 16 3 2 Installation preparation 18 3 2 1 Unpacking and inspection 18 3 2 2 Installation tools 19 3 3 Installation and wiring 20 3 3 1 Standard cabinet installation 20 4 MAINTENANCE 24 4 1 Electrical maintenance 24 4 2 Battery maintenance 25 4 3 Treatm...

Страница 7: ...l Right Reserved SHENZHEN BAK POWER BATTERY CO LTD v 5 SPECIFICATIONS 30 5 1 Technical specifications 30 5 2 The main performance index of the battery 34 6 ENVIRONMENT PROTECTION 35 6 1 Environmental Label 35 6 2 Recycle 35 7 APPENDIX 36 7 1 Connection cable 36 ...

Страница 8: ... as lithium batteryor PACK is shown in figure 1 1 It is currently available in a 50Ah BTESF48V50 R 100Ah BTESF48V100 R 150Ah BTESF48V150 R as well as 24V 100Ah BTESF24V100 R and 24V 200Ah BTESF24V200 R Figure1 1 The explanation of the product model number B T E S F 4 8 V 1 0 0 R 1 2 3 4 5 6 1 Trademark of BAK 2 Application Standby and Solar 3 Cell material LFP 4 Nominal voltage actually 51 2V 5 Ca...

Страница 9: ... it can be used in harsh outdoorenvironments The system integrates advanced battery management system BMS including charge and discharge management thermal management communication management balance management data management and realize remote centralized monitoring remote management and maintenance of the battery It has outstanding advantages in specific applications such as backup power supply...

Страница 10: ...d Lithium ion Battery Pack User Manual 2ILLUSTRATION 2 ILLUSTRATION 2 1 Panel description The BTESF series lithium battery front panel is shown in Figure 2 1 below Figure 2 1 Module front panel For detailed descriptions of each location see the following figure 2 2 ...

Страница 11: ...Made of galvanized steel for lifting SOC The meaning of SOC indication light shown in table 2 1 Table 2 1 The relationship between the capacity of the battery and the SOC light Capacity 75 100 50 75 25 50 0 25 Indicates ON Indicates OFF 1 Handle 2 SOC capacity light 3 ALM alarm 4 RUN 5 ADD 6 RS232 7 RS485 8 RESET 9 Dry Contact not used 10 Main panel 11 Mounting holes 12 Output 13 Output ...

Страница 12: ...flash Working state Alarm ALM Red No light Normal Stable light Alarm ADD When batteries are used in parallel the four dip switches are used to set the batteries addresses in the system The address settings are shown in table 2 3 Table 2 3 Dip switches address code Address Code ADD PACK Definition Explanation 1 2 3 4 OFF OFF OFF OFF 0 PACK0 Use as Single Pack ON OFF OFF OFF 1 PACK1 Use as MasterPac...

Страница 13: ...CK12 Use as SlavePack12 ON OFF ON ON 13 PACK13 Use as SlavePack13 OFF ON ON ON 14 PACK14 Use as SlavePack14 ON ON ON ON 15 PACK15 Use as SlavePack15 RS232 The system uses RS 232 series communications to load data and transfer data including system parameters system status and alarm information RS 232 generally uses 9600bps The RS 232 port on the battery is only active when the dip switch is set to...

Страница 14: ...r controller or PC connects through the Master Pack to get the data for each Slave Pack Connection as shown in figure 2 4 Figure 2 4 RS 485 connection schematic diagram Press RST key for 3 seconds to start the device or press the RST key for 3 seconds again to shut down the device When the system is running should there be an exception alarm press this button for 6 seconds to reset the system pres...

Страница 15: ...charging management module and monitoring module Charge and discharge management module protects battery charge and discharge functioning prevents overcharging discharge over current by adapting the DC input as required for the charging process and disconnecting the battery when fully discharged The monitoring module provides the cell balance function and power temperature and SOC The monitoring m...

Страница 16: ...leep mode Off in order to reducethe loss of capacity and disconnect active power from the output terminals for enhanced safety The Port design is convenient all wire harness connected to the plug convenient connection Lightweight small size easy to install and maintain meets the requirements of the standard cabinet is able to be wall mounted or mounted on a pole Built in Battery status monitoring ...

Страница 17: ...ity is too low the battery temperature voltage current sensor failure alarm battery failure alarm just not cut off themonomer pressure high limit alarm optional battery failure alarm optional 3 Remote control charge discharge optional alarm sound off intelligentintermittent charging mode current limiting charging mode etc 4 Optional Battery charge discharge management parameters and the output par...

Страница 18: ...Personal safety Insulated tools and gloves should be used and worn at all times During the installation process watches bracelets rings and other metal products should be removed Avoid any fall or collision during the installation process Do not remove the battery components The maintenance of the battery should be carried out by a professional engineer Should be operated and supervised by enginee...

Страница 19: ... requirements Installation should be carried out as shown in figure 3 1 in order to avoid possible risks Put the lithium battery on the ground to avoid tilt uneven ground Avoid placing in the sunlight rain or wet surfaces Figure 3 1 Requirements for installation scenarios Environmental requirements Ambient temperature 10 40 Relative humidity level 0 RH 95 RH no condensation Cooling method air cool...

Страница 20: ...um ion battery pack of nominal DC output 48V 50Ah 50A DC 100Ah 100A DC 150Ah 150A DC And nominal DC output 24V 100Ah 100A DC 200Ah 200A DC When installing the lithium ion battery pack the user should check thelithium ion battery pack in advance to make sure that the contacts and connectors are safely in place to avoid an open circuit or short circuit fault During installation do not connect the li...

Страница 21: ...n 3 2 2 Installation tools Potential commonly used tools as shown in table 3 1 3 4 Table 3 1 General purpose tools The appearance of the tools parameters and names Adjustable wrenches Phillips screwdriver Slotted screwdriver Socket wrench Torque wrench Open end wrenches Double offset ring spanner Diagonal cutting pliers Wire cutters Needlenosed pliers Marking pen Working gloves Ladder 2m Flashligh...

Страница 22: ...ry s system switch is off The installer should ensure that all wiring terminals have been wiped clean of dust After installation designate a person to check that all bolts have been correctly tightened torqued Check the battery voltage before installation and if required top up charge the battery before connecting it to the switching power supply and switching on the mains At least two or more peo...

Страница 23: ...f standard cabinet installation Battery Output Connection The positive and negative polarity of the battery output terminals on the lithium ion battery system chassis are connected with the positive and negative polarity of the DC switching Power module battery terminals by using the attached red and black cables respectively Figure 3 3 Connection diagram ...

Страница 24: ...rallel use If multiple systems are required in parallel the positive terminals of several lithium ion batteries are connected together and the negative terminals connected together The RS485 communication cables should also be fitted and the dip switches address codes setup Table 2 3 Please refer to the figurebelow Figure 3 4 Parallel use ...

Страница 25: ...ge voltage CV 27 6V 55 2V When the charging current is less than 0 01C The battery will be stopped to charge Low voltage disconnect 22V 23V 44 0V 45 46V Charge current 0 2C Module 0 2C Mod ule If the current exceeds 0 2C Module please contact our technical 1 The BMS is factory set for limited charging current when used in parallel operation with the RS485 cables connected If comms cables are not c...

Страница 26: ...rameters of the battery pack can be tracked 4 1 Electrical maintenance Maintenance of the electrical parts may refer to table 4 1 Table 4 1 Table of contents for maintenance Items The checking Points Methods Repair conditions Repair solution Electrical Check if the Output of the voltage is normal Multimeter Battery voltage out of range set See the following troubleshooting section Fault inspection...

Страница 27: ...nths Measure and record the voltage At the final stage of charging record the voltage make sure the positive and negative voltage of the battery are the same Otherwise should check and repair the corresponding connection cable Collect the discharging data at least once every six months for the first year In the second year capacity is determined by every three months Through the RS232 interface to...

Страница 28: ... which part may b e faulty Step 2 Check the information about t h e failure in the monitor module Step 3 Classify the information DC AC modules batteries control etc Step 4 Find the problem according the information Step 5 Debugging the failure Step 6 Record the data while processing Step 7 Confirm all malfunction removed Step 8 Fill in the report Step 9 Repeat these steps if any more malfunction ...

Страница 29: ... set unreasonable System configuration is unreasonable In manual control mode the power supply voltage is set too low Check whether the exchange of power outage and restore AC power supply Check the DC under voltage alarm point default value is 23 45V If it is not reasonable adjust it according to the actual situation Check that the power system current value is greater than the current power syst...

Страница 30: ...e the temperature control system failure The temperature sensor is faulty Check if the ambient temperature alarm value default 0 is reasonable If not adjust it according to the actual situation Check the system cabinet temperature control system is faulty if it is then deal with temperature control system failure After the temperature in the system cabinet returns to the normal range the alarm wil...

Страница 31: ...battery temperature is too low default 0 If it is not reasonable adjust the battery temperature according to the actual situation Check the battery compartment temperature control system is faulty and if so then deal with temperature control system failure When the battery temperature returns to normal the alarm will be clearedautomatically Check the temperature sensor is faulty and if so replace ...

Страница 32: ...rging Model Volta ge V Capa city Ah charging voltage V Cyclic charging voltage V Telecom Charging current A Standard value Largest value BTESF48V100 R 51 2 100 55 2 57 6 20 100 BTESF48V50 R 51 2 50 55 2 57 6 10 50 BTESF24V100 R 25 6 100 27 6 28 8 10 20 BTESF24V200 R 25 6 200 27 6 28 8 10 20 Table 5 2 A single module discharging parameters Model Volta ges V Capaci ty Ah limited discharge voltage V ...

Страница 33: ...le 5 4 Multi group of BTESF48V100 R lithium batteries parallel discharging parameters Voltage V Capacity Ah Discharge voltage V The largest current A Notes Cyclic Standby 51 2 100 44 0 43 2 30 1 51 2 200 44 0 43 2 60 2 parallel 51 2 300 44 0 43 2 90 3 parallel 51 2 400 44 0 43 2 120 4 parallel 51 2 500 44 0 43 2 150 5 parallel Table 5 5 Multi group of BTESF48V50 R lithium batteries parallel chargi...

Страница 34: ... 2 250 44 0 43 2 75 5 parallel Table 5 7 Multi group of BTESF24V100 R lithium batteries parallel charging parameters Voltage V Capacity Ah Charging voltage V largest current A Notes Cyclic Standby 25 6 200 27 6 28 8 20 2 parallel 25 6 300 27 6 28 8 30 3 parallel 25 6 400 27 6 28 8 40 4 parallel 25 6 500 27 6 28 8 50 5 parallel Table 5 8 Multi group of BTESF24V100 R lithium batteries parallel disch...

Страница 35: ...t A Notes Cyclic Standby 25 6 400 27 6 28 8 80 2 parallel 25 6 600 27 6 28 8 120 3 parallel 25 6 800 27 6 28 8 160 4 parallel 25 6 1000 27 6 28 8 200 5 parallel Table 5 10 Multi group of BTESF24V200 R lithium batteries parallel discharging parameters Voltage V Capacity Ah Limited discharge voltage V The largest current A Notes Cyclic Standby 25 6 400 22 0 21 6 80 2 parallel 25 6 600 22 0 21 6 120 ...

Страница 36: ...rformance Standard battery pack 1h within 0 5C discharge current to 40 5V 20 25V record the discharge time Discharge time 115min High temperature performance After the battery pack is charged in the standard 60 2 high temperature box for 4 hours and then discharged to 40 5V 20 25V at 0 1C record the discharge time Discharge time 600min Low temperature performance 10 After charging the battery pack...

Страница 37: ... label shown in Table 6 1 Table 6 1 Environmental label Specification Mark 48V or 24V 6 2 Recycle This mark indicates that the product can not be classified with other waste In order to prevent potentially hazardous substances from hazardous waste disposal hazards to the environment and human health please refer to the classification of waste recycling in order to promote the sustainable use of ma...

Страница 38: ...levant technical requirements are the feeder cable number and the number of parallel battery pack is consistent and the specifications of each extension cable length diameter and material are the same For example a customised six parallel wiring cable diagram as shown in figure 7 1 Figure 7 1 Customized wiring cable diagram According to the customer requirements selecting the appropriate connector...

Страница 39: ... 5 6 4 11 0 1620 13 30 1 33 52 5 59 9 7 3 67 0 1443 10 55 1 68 41 6 47 5 8 3 26 0 1285 8 37 2 11 33 0 37 7 9 2 91 0 1144 6 63 2 67 26 2 29 8 10 2 59 0 1019 5 26 3 36 20 8 23 7 11 2 30 0 0907 4 17 4 24 16 5 18 8 12 2 05 0 0808 3 332 5 31 13 1 14 9 13 1 82 0 0720 2 627 6 69 10 4 11 8 14 1 63 0 0641 2 075 8 45 8 2 9 4 Installation steps are shown below 1 Preparation before installing insulation metal...

Страница 40: ...g the products services or features such as international commercial contracts you accept and are bound by the terms described in this document in part or in whole the product services or features are strictly for your own purchase or use Unless otherwise agreed in the contract BAK does not make any express or implied representations or warranties within the content of this document For product ve...

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