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4.2 Battery Charging Information 

 

Four Charging Stages

 

The MPPT20CC has a 4-stage battery-charging algorithm for rapid, efficient, and 
safe battery charging. 

 

Figure 4-2

 MPPT20CC MPPT charging algorithm

 

Bulk Charge 

In this stage, the battery voltage has not yet reached boost voltage and 100% of 
available solar power is used to recharge the battery. 

Boost Charge 

When the battery has recharged to the Boost voltage set point, constant-voltage 
regulation is used to prevent heating and excessive battery gassing. The Boost 
stage remains 120 minutes and then goes to Float Charge. Each time when the 
controller  is  powered  on,  it  checks  if  the  battery  is  over-discharged  or 
overvoltage. If none of these conditions are encountered, the controller will enter 
into boost charging stage. 

Float Charge 

After the Boost voltage stage, MPPT20CC will reduce the battery voltage to float 
voltage  set  point.  When  the  battery  is  fully  recharged,  there  will  be  no  more 
chemical reactions and all the charge current transforms into heat and gas at this 
point.  The  controller  reduces  the  voltage  to  the  floating  stage,  charging  with  a 
smaller voltage and current. It will reduce the temperature of battery and prevent 
gassing, but charging the battery slightly at the same time. The purpose of Float 
stage is to offset the power consumption caused by self-consumption and small 
loads in the whole system, while maintaining full battery storage capacity. 

In Float stage, loads can continue to draw power from the battery. In the event 
that  the  system  load(s)  exceed  the  solar  charge  current,  the  controller  will  no 
longer be able to maintain the battery at the Float set point. Should the battery 
voltage  remains  below  the  boost  reconnect  charging  voltage,  the  controller  will 
exit Float stage and return to Bulk charging. 

Содержание MPPT20CC

Страница 1: ...MPPT20CC RENOGY 20A Maximum Power Point Tracking Solar Charge Controller Manual 14288 Central Ave Suite A Chino CA 91710 1 800 330 8678...

Страница 2: ...6 3 1 General Installation Notes 6 3 2 Mounting 6 3 3 Wiring 7 4 Operation 10 4 1 MPPT Technology 10 4 2 Battery Charging Information 12 4 3 LED Indications 13 4 4 Setting Operation 15 5 Protections...

Страница 3: ...ure for safe and proper operation of the controller NOTE Indicates a procedure or function that is important for the safe and proper operation of the controller General Safety Information Read all of...

Страница 4: ...king technology to optimize the use of the PV system Peak conversion efficiency of 97 high Tracking efficiency of 99 Fast sweeping of the entire I V curve several seconds tracking speed Widely used au...

Страница 5: ...tor 2 Battery Status LED indicator 3 Temperature Sensor 4 Setting Indicators 5 LED Digital Display the load work mode and status 6 Setting Button in manual mode used for load ON OFF 7 Solar Module Ter...

Страница 6: ...nformation is displayed on a backlit LCD display The large numerical display and icons are easy to read and large buttons make navigating the meter menus easy The meter can be flush mounted in a wall...

Страница 7: ...ials or even cause fire Ensure tight connections and use cable clamps to secure cables and prevent them from swaying in mobile applications Use with Gel Sealed or Flooded batteries only Battery connec...

Страница 8: ...Step 5 Secure Controller Place the controller on the surface and align the mounting holes with the drilled holes in step 4 Secure the controller in place using the mounting screws 3 3 Wiring NOTE A r...

Страница 9: ...terminal Do not insert a fuse at this time Confirm the connection correct and then turn on the power Step 2 Load Wiring The MPPT20CC load output can connect DC electronic devices of which the rated v...

Страница 10: ...rays Grid tie solar module s may be used if the open circuit voltage does not exceed the maximum solar input rating The solar module s nominal voltage must be equal to or greater than the nominal batt...

Страница 11: ...the following is true Power Into the controller Power Out of the controller Volts In Amps In Volts Out Amps Out Assuming 100 efficiency Actually the losses in wiring and conversion exist If the solar...

Страница 12: ...resulting in less wasted energy compared to traditional controllers Conditions that Limits the Effectiveness of MPPT The Vmp of a solar module decreases as the temperature of the module increases In...

Страница 13: ...r the Boost voltage stage MPPT20CC will reduce the battery voltage to float voltage set point When the battery is fully recharged there will be no more chemical reactions and all the charge current tr...

Страница 14: ...irements of the battery used in the system Certain types of batteries benefit from periodic equalizing charge which can stir the electrolyte balance battery voltage and complete chemical reaction Equa...

Страница 15: ...reen Flashing Full battery Orange On Solid Low battery Red On Solid Over Discharged battery Table 4 2 Battery LED indicators Please refer to Chapter 5 for troubleshooting PV Overvoltage Display If the...

Страница 16: ...erent seasons However it will take some time to learn it Notes When the OFF time set on Timer 2 is later than local sunrise time the controller will turn off the load output at sunrise Load Control Se...

Страница 17: ...he system installation 4 Manual Mode This mode is to turn on off the load by the Setting button Load Work Mode Setting Figure 4 5 Instruction figure on setting Press the setting button once and the se...

Страница 18: ...Load will be on for 13 hours after a ten minute delay since sunset 13 Load will be on for 14 hours after a ten minute delay since sunset 14 Load will be on for 15 hours after a ten minute delay since...

Страница 19: ...he battery type LED turns on The led will be flashing Continue to hold and the number will repeat from 1 to 3 and stop pressing until the desired number appears according to the following setting tabl...

Страница 20: ...rloading fault Load Short Circuit Fully protected against load wiring short circuit After one automatic load reconnect attempt Reapplying power or pressing the setting button will clear the fault PV R...

Страница 21: ...red Battery over discharged The controller cuts off the output automatically LED indicator will return to green automatically when fully charged LED digital display shows P PV Overvoltage Check wheth...

Страница 22: ...n or burnt wire connections Check and confirm that the LED digital display is consistent Pay attention to any troubleshooting or error indication Take necessary corrective action Confirm that all the...

Страница 23: ...of date and place of purchase To obtain rapid service under this warranty the returned products must include the model serial number and detailed reason for the failure the module type and size type...

Страница 24: ...remote meter MT 5 disconnected Battery Parameters Temp 25 C Control Parameter Battery Charging setting Gel Sealed Flooded High Volt Disconnect 16 0V x2 24V 16 0V x2 24V 16 0V x2 24V Charging Limit Vo...

Страница 25: ...tion of equalize boost float and low voltage disconnect voltage Environmental Parameters Environmental Parameter Ambient Temperature Range 35 C to 55 C Storage Temperature Range 35 C to 80 C Humidity...

Страница 26: ...PV Power Conversion Efficiency Curve Illumination Intensity 1000W m2 Temperature 25 C 1 Solar Module MPP Voltage 17V Nominal System Voltage 12V 2 Solar Module MPP Voltage 34V Nominal System Voltage 1...

Страница 27: ...26 3 Solar Module MPP Voltage 68V Nominal System Voltage 12V 4 Solar Module MPP Voltage 34V Nominal System Voltage 24V...

Страница 28: ...27 5 Solar Module MPP Voltage 68V Nominal System Voltage 24V...

Страница 29: ...28 MPPT20CC Dimensions mm...

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