Page 89
Section Q
Contents
Operation 1
Door window regulator mechanism- removal
& replacement
Operation 2
Door lock mechanism - removal
& replacement
Operation 3
Adjustment of door striker plate
Operation 4
Window frame and glass - removal
& replacement
Operation 5
Side door weather strips - removal
& replacement
Operation 6
Side door - removal & replacement
Operation 7
Door hinge - removal & replacement
Operation 8
Rear door (estate) - removal & replacement
Operation 9
Rear door lock mechanism (estate) - removal
& replacement
Door seals
Operation 10
Bonnet - removal & replacement
Operation 11
Bonnet hinge - removal & replacement
Operation 12
Body complete - removal from chassis
Operation 13
Tread plate (side door) - removal & replacement
Operation 14
Kick plate (estate rear door) - removal
& replacement
Operation 15
Front grill/headlamp bezel - removal
& replacement
Operation 16
Exterior mirror - removal & replacement
Operation 17
Windscreen - removal & replacement
Operation 18
Rear quarter light (saloon & estate) - removal
& replacement
Operation 19
Rear window (saloon) - removal & replacement
Rear Window (Estate) - Removal & refitting
Operation 20
Rubber bumper sections - removal
& replacement
Body
Operation 1
Door window regulator mechanism- removal
& replacement
To remove
(Figure 1 & 2)
1.
Remove the single screw securing the window winder and
remove the handle.
2.
Prise the plastic bezels from the door release handle. The
bezel consists of two halves, upper and lower, of interlocking plastic
mouldings.
3.
Remove the door panel. This is secured by six "tap-it"
fastenings and three capped screws. Prise the caps from these and
remove the screws, leaving the plastic inserts in the door moulding.
4.
Remove the six set screws and lock washers securing the
winder mechanism to the door and detach the mounting plate.
5.
Peel off the waterproof membrane from the bottom and
raise enough to clear the winder mechanism.
6.
Lower the regulator mechanism and slide the operating arm
from the window channel.
To replace
When refitting the window regulator it is advised that you fit a "drop
glass stop", if not already modified. The procedure is as follows:
1.
Liberally grease the window winder regulator and the
mechanism spring.
2.
Secure the regulator mounting plate to the door using three
set screws and lock washers.
3.
Slide the operating arm into the regulator channel attached
to the door glass.
4.
Line up the mechanism with the three pre-drilled holes on
the door and secure to the plate with three set screws and lock
washers.
5.
Temporarily fit the winder handle.
6.
Wind the window down until the top of the glass is one inch
above the door weather strip.
7.
With the glass in this position, drill a 5 mm (3/16 in) hole in
the regulator lower arm directly below the rivet on the operating arm
as shown in Figure 3.
8.
Push a 13 mm (1/2 in) set screw through the hole and
secure with a nut and lock washer to provide the necessary drop glass
stop (Figure 3).
9.
remove the winder handle.
10.
Refit the door panel using the three capped screws and six
"tap-it" fixings.
11.
Refit the winder handle and door handle bezels.
Operation 2
Door lock mechanism - removal
& replacement
To remove
1.
remove the regulator handle, mouldings and door panel as
described above.
2.
Unhook the lock to release mechanism linkage at the door
handle.
3.
Unscrew three screws and remove the door handle from
the door.
4.
remove four countersunk screws and lock washers and
withdraw the door lock, complete with the door handle linkage.
5.
remove the retaining clips and disconnect the linkage from
the lock.
6.
remove the exterior door handle secured by set screws and
washers.
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