Reliable Equipment & Service REL-10-I Скачать руководство пользователя страница 5

5

SPECIFICATIONS

HYDRAULIC SYSTEM ................ Open or Closed Center
MOTOR .........................................................Gear Driven
OPERATING PRESSURE ....................... 1,400-2,000 psi
FLOW RANGE .................................................... 4-7 gpm 
OPTIMUM OPERATING PRESSURE ..1,800 psi

  

@

 

6 gpm

OUTPUT - FAST ADVANCE MODE ............. 305 in. 

3

/min 

OUTPUT - HIGH PRESSURE MODE ............ 30 in. 

3

/min

RELIEF VALVE SETTING ................... 4,000 - 10,000 psi
HIGH PRESSURE PORT ............................... 3/8 in. NPT
INLET PORT................................................... 3/8 in. NPT
RETURN PORT .............................................. 3/8 in. NPT

SPECIAL FEATURES

HIGH PRESSURE COUPLER ............................Included
ADJUSTABLE MOUNTING BRACKETS .........Included
UL-BCA  - MOUNTING BUCKET ......................Optional

REL-10-I-SA

SINGLE ACTING 10,000 

PSI

The 

REL-10-I-SA

  provides  quick  advance 

and retract for high pressure (10,000 psi) single 
acting spring return tools, without the need for 
additional  H/P  hoses,  couplers  or  an  in-line 
control valve.
This  system  combines  the  power  of  a  high 
pressure intensifi er with the simplicity of a fi xed 
position three way control valve.
The 

REL-10-I

  intensifier  will  increase  line 

pressure  to  a  maximum  of  10,000  psi  and  is 
fully compatible with all high pressure hydraulic 
equipment.
The 

PVA-00L3

  single-acting  control  valve, 

provides  3-way  control  (Advance,  Neutral, 
Retract)  direct  from  the  high  pressure  source. 
Together  this  intensifi er/valve  package  allows 
return  oil  to  bypass  the  intensifi er  and  return 
directly to the tank (return) line, increasing tool 
speed and performance.

SPECIFICATIONS - HYD. POWER SOURCE

200 PSI back pressure is the maximum agreed standard for the Hydraulic Tool Manufacturers Association (HTMA).

1. 

Maximum  fluid  temperature  must  not  exceed  140

O

F  (60

O

C)  at  the  maximum  expected 

ambient  temperature.  A  sufficient  oil  cooling  capacity  is  needed  to  limit  the  fluid  temperature.

2. 

Maximum fl ow must not exceed 8 GPM. Install a fl ow meter in the return line to test the rate of fl ow 

in the system before working the tool.

3. 

Pressure relief valve must not exceed 2,200 PSI. The pressure relief valve must be located in the 

supply circuit between the pump and the intensifi er to limit excessive pressure to the tool.

Any hydraulic power source used with this unit must meet the requirements above.

REL-10-I

INTENSIFIER

PVA-00L3

3-WAY VALVE

Содержание REL-10-I

Страница 1: ...ing requirements REL 10 I 10 000 PSI INTENSIFIER This system combines the power of a high pressure intensifier with the simplicity of a fixed position three way control valve This revolutionary intens...

Страница 2: ...______________________________________ PHONE _________________________ FAX ______________________________ SERIAL NUMBER ____________________________________________________ DATE OF PURCHASE __________...

Страница 3: ...6 Before Disassembly 17 REL 10 I Drawings Parts Lists Fig 1 2 18 19 REL 10 I Drawing Parts List Fig 3 20 PVA 00L3 Control Valve Drawing Parts List Figure 4 21 Maintenance Record 22 Manufacturer Contac...

Страница 4: ...A BIG JOB A BIG JOB This revolutionary intensifier will increase line pressure to a maximum of 10 000 psi and is fully compatible with all high pressure hydraulic equipment i e Crimping Cutting Spear...

Страница 5: ...psi and is fully compatible with all high pressure hydraulic equipment The PVA 00L3 single acting control valve provides 3 way control Advance Neutral Retract direct from the high pressure source Toge...

Страница 6: ...ne control valve When using the double acting connection REL 10 I SA D provides quick advance and retract for high pressure 10 000 psi double acting tools combined with the versatility and ef ciency o...

Страница 7: ...DJUSTABLE MOUNTING BASE DOUBLE ACTING HIGH PRESSURE CONNECTIONS 1 4 N P T RETURN PORT FOR DOUBLE ACTING TOOL CONNECTION LOW PRESSURE PORTS TO POWER SUPPLY PVA 00L3 SINGLE ACTING CONTROL VALVE REL 10 I...

Страница 8: ...to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debris Failure to...

Страница 9: ...OSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK AREA o...

Страница 10: ...ose proximity could be injured and property damaged if the tool were to malfunction This tool should always be used within the limits and purposes stated by the product manufacturer Abuse or usage bey...

Страница 11: ...0O F 99O C 40 minimum FLASH POINT 340O F min 170O C min POUR POINT 30O F min 34O C min HOSES AND FITTINGS There exists the potential for shock in using anything other than certified nonconductive hose...

Страница 12: ...E CONNECTORS ARE CLEAN 4 CONNECT HOSES TO HYDRAULIC SUPPLY 5 ENSURE THAT THE VALVE IS IN THE RETRACT POSITION 6 CONNECT THE REL 10 I SA INTENSIFIER 7 ENSURE THAT THE VALVE IS IN THE RETRACT POSITION 8...

Страница 13: ...ndle to the HOLD center position will stop the tool action allowing for con rmation and repositioning as needed When relief valve popping occurs desired pressure has been achieved and operation should...

Страница 14: ...nter position will stop the tool action allowing for con rmation and repositioning as needed When relief valve popping occurs desired pressure has been achieved and operation should be complete Repeat...

Страница 15: ...sure has been achieved and operation should be complete NOTE Holding control valve in theADVANCE position after relief valve has popped will cause unnecessary wear on relief valve and pump assembly Us...

Страница 16: ...safety of the tool is dependent on proper maintenance DAILY MAINTENANCE Clean all surfaces including hand control fittings hoses and housing Inspect tool for wear and damage Worn or damaged parts can...

Страница 17: ...lean work surface covered with towels or wipers so as to have a clean space for the disassembled parts Inspect each part during disassembly for wear scratches and cuts Discard the worn or damaged part...

Страница 18: ...18 REL 10 I INTENSIFIER DRAWING 1 REL 10 I INTENSIFIER DRAWING 2 Reference Parts List on Next Page Reference Parts List on Next Page...

Страница 19: ...0 16102 1 PISTON BUSHING ASSEMBLY 61 16103 1 VALVE SEAT HIGH PRESSURE 62 16104 1 SUPPLY CHECK VALVE BODY 63 16105 1 SUPPLY CHECK VALVE SEAT 67 4 O RING 69 K3197 1 PISTON BUSHING ASSEMBLY 70 12254 1 CO...

Страница 20: ...N 30 12781 2 MOUNT 36 12788 4 SCREW SCFH 37 12789 6 SREW SHCS 38 12790 6 LOCKWASHER 43 12795 4 PINS DRIVE 44 12796 4 DOWELS SUPPLIED IN SEAL KIT K3195 SAPRTLST 12 20 96 DRAWING 3 PARTS LIST Reference...

Страница 21: ...END BLOCK 18 35018 1 STUD 19 35019 1 PLASTIC BALL 20 35020 1 SCREW BHSC 21 35021 4 SCREW SHCS 22 35022 2 PLUG NOT SHOWN 23 35022 1 SHAFT SEAL SUPPLIED IN SEAL KIT PART R35100 DRAWING 4 PARTS LIST The...

Страница 22: ...15 357 9193 Visit us on the web at www Reliable Equip com If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address phone or fax numbers...

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