Reliable Equipment & Service REL-10-I Скачать руководство пользователя страница 15

15

USE ALL APPROPRIATE AND APPLICABLE PERSONAL 
SAFETY PROCEDURES AND EQUIPMENT AS REQUIRED 
BY THE OPERATING COMPANY.

I

nspect,  set-up  and  connect  the  tool  as  described  on  the 

previous  pages. 

NOTE: AN  IN  LINE  FOUR  WAY  CONTROL 

VALVE  IS  REQUIRED  FOR  DOUBLE ACTING  OPERATION.

WARNING: 

 

DO NOT

 connect or disconnect the tool, hoses, or 

fi

 ttings while the tool is running, hot, or under pressure.

Tool damage, serious injury or burns may result.

Replace all parts that show signs of wear or damage.
A  damaged  or  improperly  assembled  tool  may  injure  operator 
and/or nearby personnel.
Set up desired operation. (ie. crimp, cut, or spearing).
Review and understand all operation and safety guidelines relating 
to the operation to be performed. 
Ensure that valve is in the 

RETRACT

 position before initiating 

hydraulic power souce. 
Activate the 

REL-10-I-SA/D 

by moving valve handle to the LEFT/

ADVANCE

 position.

Operate in-line control valve to activate double acting tool and 
begin cutting or crimping procedure.
When  relief  valve  popping  occurs  desired  pressure  has  been 
achieved and operation should be complete.

NOTE: 

Holding control valve in the ADVANCE position after relief 

valve has popped will cause unnecessary wear on relief valve 
and pump assembly.
Use the in-line control valve to open or retract tool jaw/blades. 
Repeat as necessary.
Move  valve  handle  to  RIGHT/

RETRACT

  to  stop  pressure. 

V

alve should be in RIGHT/

RETRACT

 position when not in use.

WARNING: 

 

ALWAYS

 ensure valve handle is in the retract 

position and hydraulic source is turned off before you connect 

or disconnect the tool, hoses, or 

fi

 ttings while the tool is running, 

hot, or under pressure.

Serious property damage, injury, or burns may result.

 REL-10-I-SAD  D/A OPERATION

LOW PRESSURE PORTS

(TO POWER SUPPLY)

H/P SINGLE ACTING 

PRESSURE PORT 

VALVE HANDLE

REL-10-I

INTENSIFIER

PVA-00L3

3-WAY VALVE

Move valve handle

to desired action

LEFT/ADV (advance)

or RIGHT/RET (retract) 
return upon completion

of operation.

PVA-00L3

3-WAY VALVE

H/P DOUBLE ACTING 

PRESSURE PORT 

DOUBLE ACTING 

RETURN PORT 

LEFT

RIGHT

NOTICE

If you have any questions regarding the information found in this manual please 
contact the supervising autority, or RELIABLE EQUIPMENT before continuing.

Phone:  215-357-3500    Toll  Free:  800-966-3530    Fax:  215-357-9193

Содержание REL-10-I

Страница 1: ...ing requirements REL 10 I 10 000 PSI INTENSIFIER This system combines the power of a high pressure intensifier with the simplicity of a fixed position three way control valve This revolutionary intens...

Страница 2: ...______________________________________ PHONE _________________________ FAX ______________________________ SERIAL NUMBER ____________________________________________________ DATE OF PURCHASE __________...

Страница 3: ...6 Before Disassembly 17 REL 10 I Drawings Parts Lists Fig 1 2 18 19 REL 10 I Drawing Parts List Fig 3 20 PVA 00L3 Control Valve Drawing Parts List Figure 4 21 Maintenance Record 22 Manufacturer Contac...

Страница 4: ...A BIG JOB A BIG JOB This revolutionary intensifier will increase line pressure to a maximum of 10 000 psi and is fully compatible with all high pressure hydraulic equipment i e Crimping Cutting Spear...

Страница 5: ...psi and is fully compatible with all high pressure hydraulic equipment The PVA 00L3 single acting control valve provides 3 way control Advance Neutral Retract direct from the high pressure source Toge...

Страница 6: ...ne control valve When using the double acting connection REL 10 I SA D provides quick advance and retract for high pressure 10 000 psi double acting tools combined with the versatility and ef ciency o...

Страница 7: ...DJUSTABLE MOUNTING BASE DOUBLE ACTING HIGH PRESSURE CONNECTIONS 1 4 N P T RETURN PORT FOR DOUBLE ACTING TOOL CONNECTION LOW PRESSURE PORTS TO POWER SUPPLY PVA 00L3 SINGLE ACTING CONTROL VALVE REL 10 I...

Страница 8: ...to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debris Failure to...

Страница 9: ...OSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK AREA o...

Страница 10: ...ose proximity could be injured and property damaged if the tool were to malfunction This tool should always be used within the limits and purposes stated by the product manufacturer Abuse or usage bey...

Страница 11: ...0O F 99O C 40 minimum FLASH POINT 340O F min 170O C min POUR POINT 30O F min 34O C min HOSES AND FITTINGS There exists the potential for shock in using anything other than certified nonconductive hose...

Страница 12: ...E CONNECTORS ARE CLEAN 4 CONNECT HOSES TO HYDRAULIC SUPPLY 5 ENSURE THAT THE VALVE IS IN THE RETRACT POSITION 6 CONNECT THE REL 10 I SA INTENSIFIER 7 ENSURE THAT THE VALVE IS IN THE RETRACT POSITION 8...

Страница 13: ...ndle to the HOLD center position will stop the tool action allowing for con rmation and repositioning as needed When relief valve popping occurs desired pressure has been achieved and operation should...

Страница 14: ...nter position will stop the tool action allowing for con rmation and repositioning as needed When relief valve popping occurs desired pressure has been achieved and operation should be complete Repeat...

Страница 15: ...sure has been achieved and operation should be complete NOTE Holding control valve in theADVANCE position after relief valve has popped will cause unnecessary wear on relief valve and pump assembly Us...

Страница 16: ...safety of the tool is dependent on proper maintenance DAILY MAINTENANCE Clean all surfaces including hand control fittings hoses and housing Inspect tool for wear and damage Worn or damaged parts can...

Страница 17: ...lean work surface covered with towels or wipers so as to have a clean space for the disassembled parts Inspect each part during disassembly for wear scratches and cuts Discard the worn or damaged part...

Страница 18: ...18 REL 10 I INTENSIFIER DRAWING 1 REL 10 I INTENSIFIER DRAWING 2 Reference Parts List on Next Page Reference Parts List on Next Page...

Страница 19: ...0 16102 1 PISTON BUSHING ASSEMBLY 61 16103 1 VALVE SEAT HIGH PRESSURE 62 16104 1 SUPPLY CHECK VALVE BODY 63 16105 1 SUPPLY CHECK VALVE SEAT 67 4 O RING 69 K3197 1 PISTON BUSHING ASSEMBLY 70 12254 1 CO...

Страница 20: ...N 30 12781 2 MOUNT 36 12788 4 SCREW SCFH 37 12789 6 SREW SHCS 38 12790 6 LOCKWASHER 43 12795 4 PINS DRIVE 44 12796 4 DOWELS SUPPLIED IN SEAL KIT K3195 SAPRTLST 12 20 96 DRAWING 3 PARTS LIST Reference...

Страница 21: ...END BLOCK 18 35018 1 STUD 19 35019 1 PLASTIC BALL 20 35020 1 SCREW BHSC 21 35021 4 SCREW SHCS 22 35022 2 PLUG NOT SHOWN 23 35022 1 SHAFT SEAL SUPPLIED IN SEAL KIT PART R35100 DRAWING 4 PARTS LIST The...

Страница 22: ...15 357 9193 Visit us on the web at www Reliable Equip com If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address phone or fax numbers...

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