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UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace

PARTS LIST

G36D FLUSH FRONT ASSEMBLY

Part # Description

131) 510-934

Flush Glass Trim (Set) - Brass

510-947

Flush Glass Trim (Set) - Steel

510-932

Flush Glass Trim (Set) - Gold

132) 904-196

Magnet (1" Round)

133) 780-069

Flush Louver - Top - Black

134) 786-520

Assembly - Bottom - Black

135) 940-334/P Glass

Tempered

137) 904-691 U-Clip
139) 936-155 Glass

Gasket

(Tadpole)

140) 948-042 Spring

Hinge

Black

*Not available as a replacement part.

Содержание ULTRAGLOOW G36D-LP

Страница 1: ...ppliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certiﬁed kit is used FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not to...

Страница 2: ...AS FIRED APPLIANCES FOR USE AT HIGH ATLITUDES CAN CGA 2 17 M91 This Direct Vent System Appliance must be installed in accordance with the manufacturer s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard of Fire Safety Criteria for Manufactured Home Installations Sites and Communities ANSI NFPA 501A and with CAN CSA Z...

Страница 3: ...s 7 Mantel Leg Clearance 7 Framing and Finishing 7 Combustible Mantel Clearances 8 Unit Assembly Prior to Installation Top Standoff Assembly 9 Top Facing Support Side Nailing Strip Assembly 9 Venting Introduction 9 Exterior Vent Termination Locations 10 Venting 11 Direct Vent System Flex 11 Rigid Pipe Components List 12 Rigid Pipe Venting Systems 13 Venting Horizontal Terminations 14 Venting Dura ...

Страница 4: ...TE UltraGlow units are constantly being improved Check the label on the unit and if there is a difference the label on the unit is the correct one SAFETY LABEL Copy of Safety Decal for G36D NG For the State of Massachusetts installation and repair must be done by a plumber or gasﬁtter licensed in the Commonwealth of Massachusetts For the State of Massachusetts ﬂexible connectors shall not exceed 3...

Страница 5: ...vervent to another room or inside a building Make sure that the vent is ﬁtted as per Venting instructions 5 Inspect the venting system annually for blockage and any signs of deterioration 6 Venting terminals shall not be recessed into a wall or siding 7 Any safety glass removed for servicing must be replaced prior to operating the appliance 8 To prevent injury do not allow anyone who is unfamiliar...

Страница 6: ...al other than wood ﬂoor ing the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance 4 The G36D Direct Vent Gas Fireplace can be installedinarecessedpositionorframedout into the room as in A B C D See Diagram 1 A Flat on Wall B Flat on Wall Corner C Recessed into Wall Alcove D Corner 5 This appliance is Listed for bedroom instal lations when used...

Страница 7: ...Clearance from Top of Unit to Mantel Minimum 7 177mm Ceiling from top of unit 32 1016mm Side Wall Clearance Flush Front 6 152mm Horizontal Vent Clearances Top 2 1 2 64mm Side 1 1 2 38mm Bottom 1 1 2 38mm Vertical Vent Clearances 1 1 4 32mm Alcove Clearances Max Depth 36 914mm Min Width 48 1219mm Min Height 72 1829mm see mantle clearance instructions pages 7 8 INSTALLATION 3 For exterior walls insu...

Страница 8: ...unit are shown in the diagram below Note A non combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non combustible board These drawings are to scale at 1 6 one inch 6 inches Mantel can be installed anywhere in shaded area or higher using the above scale Note Ensure the paint that is used on the mantel and the facing is heat resistant or the pa...

Страница 9: ...e Top Facing Support Attach each side nailing strip using 3 screws VENTING INTRODUCTION The G36D uses the balanced ﬂue technology Co Axial system The inner liner vents products of combustion to the outside while the outer liner draws outside combustion air into the combus tion chamber thereby eliminating the need to use heated room air for combustion and losing warm room air up the chimney Note Th...

Страница 10: ...tion Cap min 6 15cm with Dura Vent Termination Cap 12 30cm H Not to be installed above a meter regulator assembly within 3 90cm horizontally from the centerline of the regulator J Clearance to service regulator vent outlet min 36 90cm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 30cm 9 23cm L Clearance to a mechanical air supply i...

Страница 11: ...nal Locations diagram on page 10 UltraGlow Direct Vent Flex System Termination Kit Part 946 515 includes all the parts needed to install the G36D with a maximum total run of 4 feet 1 6 7 8 dia ﬂexible liner 4 ft length 2 4 dia ﬂexible liner 4 ft length 3 spring spacers 4 4 thimble 2 5 AstroCap termination cap 1 6 screws 12 7 tube of Mill Pac 1 8 plated screws 8 9 screws 8 x 1 1 2 Drill Point Stain...

Страница 12: ...O Elbow Swivel Black 945BG N A N A 90O Elbow Galvinized 990 4DT EL90S 4D90LS 90O Elbow Black 990B 4DT EL90SB 4D90LBS 90O Elbow Swivel Galvinized 990G N A N A 90O Elbow Swivel Black 990BG N A N A Ceiling Support 949 n a from FPI 4DT CS 4DFSP Cathedral Support Box 941 4DT CSS 4DRSB Wall Support Band 988 4DT WS B 4DWS Offset Support 989 n a from FPI 4DT OS N A Wall Thimble Black 942 4DT WT 4DWT Wall ...

Страница 13: ...ion Wall Thickness Vent Length inches Required inches 4 5 1 2 6 7 8 1 2 9 10 11 1 2 12 9 14 1 2 11 14 5 8 Adj Pipe 15 23 1 2 17 24 Adj Pipe Corner Installation Wall Thickness Vent Length inches Required inches 3 1 4 6 3 4 11 14 5 8 Adj Pipe 7 3 4 16 1 4 17 24 Adj Pipe 7 1 4 8 3 4 6 12 9 9 4 1 4 5 3 4 6 9 Alternate Horizontal Termination Caps This product has been evaluated by Intertek for using a ...

Страница 14: ...rt 510 994 when using rigid pipe vent systems All Rigid Pipe Systems 4 inner diameter 6 5 8 outer diameter UltraGlow Flex Vent 4 inner diameter 6 7 8 inner diameter Maintain clearances to combustibles as listed on pages 7 and 8 Horizontal vent must be supported every 3 feet Firestops are required at each ﬂoor level and whenever passing through a wall A vent guard should be used when ever the termi...

Страница 15: ...s 2 ft 0 6m 4 Determine the permitted range of horizontal termination arrangements by using chart on page 14 and deducting 3 ft 0 9m from the maximum horizontal distance for the second 90o elbow All Rigid Pipe Systems 4 inner diameter 6 5 8 outer diameter UltraGlow Flex Vent 4 inner diameter 6 7 8 inner diameter Maintain clearances to combustibles as listed on pages 7 and 8 Horizontal vent must be...

Страница 16: ...mum 37 ft 11 3m straight vertical including a maximum 20 0 5m horizontal offset using two 90o elbow two 45o elbows equal one 90o elbow with Rigid Pipe vent systems for Propane and Natural Gas as per the diagram 2 Vent must be supported at offsets Maintain clearances to combustibles as listed on pages 7 and 8 Firestops are required at each ﬂoor level and whenever passing through a wall Note Must us...

Страница 17: ...ram 3 The shaded area in the diagram 3 shows all allowable combinations of straight vertical and offset to vertical terminations with Rigid Pipe vent systems for Propane and Natural Gas Maximum two 45o elbows allowed Vent must be supported at offsets Firestops are required at each ﬂoor level and whenever passing through a wall Maintain clearances to combustibles as listed on pages 7 and 8 Diagram ...

Страница 18: ...on Cap 948 305 3 Flex 35 ft 946 563 Co Axial to Co Linear Adapter Kit which contains the following Co linear Flex Adapter Outer Pipe Inner Pipe Adapter 510 994 Rigid Pipe Adaptor Alternate Approved Caps 980 Vertical Termination Cap 991 High Wind Cap 923GK 3 Co linear Adapter with ﬂashing Flex Liner Exhaust Flue A maximum of two certified joiner kits may be used per length 948 305 35 ft Air Intake ...

Страница 19: ...ent Gas Fireplace 19 INSTALLATION Venting Arrangements Vertical Terminations with Co linear Flex System for both Residential Manufactured Homes into Masonry Fireplaces The shaded area in the diagrams show the allowable vertical terminations ...

Страница 20: ...dure Fourindentations located on the female ends of pipes and ﬁttings are designed to slide straight onto the male ends of adjacent pipes and ﬁttings by orienting the four pipe indentations so they match and slide in to the four entry slots on the male ends Diagram1 Pushthepipesections completely together then twist lock one section clockwise approximately one quarter turn until the two sections a...

Страница 21: ...trate the ceiling Drill a small hole at his point Next drop a plumb bob from the roof to the hole previously drilled in the ceil ing and mark the spot where the vent will penetratetheroof Determineifceilingjoists roof rafters or other framing will obstruct thevent ing system You may wish to relocate the appliance or to offset as shown in Diagram 2 to avoid cutting load bearing members 3 A Firestop...

Страница 22: ...em Flex 1 Locate the unit in the framing rough in the gas preferably on the right side of the unit and the electrical Junction block is on the left side on the left Locate the centerline of the termination and mark wall accordingly Cut a 10 254mm hole in the wall inside dimension Note A 1 1 2 38mm clearance around the liner must be maintained except that only a 1 25mm clearance is needed at the te...

Страница 23: ...mes Correct ﬂame pattern has three strong blue ﬂames 1 ﬂowing around the thermopile 1 around the thermocouple and 1 ﬂowing across the burner it does not have to be touching the burner Note If you have an incorrect ﬂame pat tern contact your Regency dealer for further instructions The manifold pressure is controlled by a regulator built into the gas control and should be checked at the pressure tes...

Страница 24: ...to expose the pilot oriﬁce Burner Oriﬁce 7 Unscrew the pilot oriﬁce with the allen key and replace with the LP pilot oriﬁce in the kit and replace pilot cap 9 Reinstall new burner oriﬁce LPstamped 53 and tighten 10 Remove and discard the 3 pressure regula tor mounting screws A pressure regulator tower B and diaphragm C 11 Insure that the rubber gasket D is properly positioned and install the new H...

Страница 25: ...tion 3 Place Log 02 75 on the rear log support pins with the ﬂat side to the back The 02 refer numbers i e 02 75 are molded into the rear of each log 02 52 02 54 Notch a 02 75 Rear Log 902 277 b 02 55 Middle Left Log 902 237 c 02 50 Front Left Log 902 242 d 02 53 Center Left Log 902 239 e 02 51 Front Bottom Log 902 241 f 02 54 Center Right Log 902 238 g 02 52 Middle Right Log 902 240 h Embers 902 ...

Страница 26: ...een Logs 02 51 and 02 75 and on the indenta tion on Log 02 54 The bottom right end sits behind the rear grate tab Front Brackets Notch 9 Sit Log 02 50 on the front left side of the burner Push the back of the log against the 2 front brackets with the notch on the bottom of the log ﬁtting into the ﬁrst grate tab 5th Grate Tab 6 Position Log 02 54 across the cutouts in Logs 02 51 and 02 53 The notch...

Страница 27: ...make sure ﬂame ﬂows smoothly from one end of burner to the other If there is any ﬂame hesitation check that area for any blockage of the burner ports 12 Install ﬂush glass as per instructions in manual Do not block the burner holes in this area adjacent to the Log 02 54 Place embers in these 3 locations on the burner tray 02 54 02 51 02 54 02 55 02 51 0 2 5 3 02 50 02 55 02 75 INSTALLATION ...

Страница 28: ...m side to side 2 The bottom louver has a hinge that is at tached 2 screws per hinge to the lip on bottom of the unit 3 Open the bottom louver Pull the Burner ON OFF control box from inside the bottom of the ﬁreplace and position the slots in the bracket over the 2 screws on the left side of the bottom louver Push down to lock into place Tighten the screws Note Top and bottom louvers are different ...

Страница 29: ...the wall to install the receiver and the receptacle box protection from extreme heat is very important Run wires from the ﬁreplace to that location Use the Thermostat Wire Table 2 Connect the two wires to the gas valve See diagram below Option 2 WALL SWITCH 1 Runthewirethroughtherightorleftsideinlet opening Be careful not to damage wire Note We recommend a maximum of 15 of wire but if you wish to ...

Страница 30: ...e burner switch and the optional remote control thermostat will continue to operate Do not cut the ground terminal off under any circumstances Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges INSTALLATION CAUTION Label all wires prior to disconnection when servic ing controls Wiring errors can cause improper and dangerous ...

Страница 31: ...equire extra space to slide the fan to the back the left spring can be unhooked from the bracket Note A 120 Volt AC power cord can be in stalled at rough in stage so that the powerisavailable Athreewirepower cord can be used 5 If the left spring was unhooked in step 3 hook it back into the bracket Take care not toclipanywires Attachtheadhesivebacked wire holder clip Part 910 199 onto the stove bas...

Страница 32: ...s part of the paint cur ing process To ensure that the paint is properly cured it is recommended that you burn your ﬁreplace for at least four 4 hours the ﬁrst time before you use it with the fan on When ﬁrst operated the unit will release an odour caused by the curing of the paint the burning off of any oils remaining from manufac turing Smoke detectors in the house may go off at this time Open a...

Страница 33: ...liance Thisisperfectlynormal due to the fact that there are various gauges and types of steel used within your appliance Listedbelowaresomeexamples Allarenormal operatingsoundsandshouldnotbeconsidered as defects in your appliance Burner Tray The burner tray is positioned directly under the burner tube s and logs and is made of a differ ent gauge material from the rest of the ﬁrebox and body Theref...

Страница 34: ...harm the ﬁnish and void the warranty Clean any ﬁngerprints off before turning the unit on If the top louvers start to discolour check the door gasket seal and replace if necessary LOG REPLACEMENT The unit should never be used with broken logs Turn off the gas valve and allow the unit to cool before opening door and carefully remove the logs The pilot light generates enough heat to burn someone If ...

Страница 35: ...assembly Note Failure to install a new gasket may severely affect the appliance per formance 9 Reinstall the 12 hold down screws 10 Hook up the 2 TP and 2 TH wires to the appropriate connections on the valve 11 Reinstall the bottom brick panel and the front log stand 12 Install burner assembly 13 Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak detector Do ...

Страница 36: ...7 Clamp Connector 20 510 033 Top Nailing Strip 21 510 064 Side Nailing Strip 23 780 011 Standoff Top 24 780 013 Standoff Side Back 27 Outer Flue Collar 28 Inner Flue Collar Assy 29 Flue Mounting Plate 30 Gasket for Flue Collar 34 Firebox Tray 35 Thermodisc Bracket 910 882 Wire Harness Valve to Burner 331 917 Fan Speed Control Assy 120 Volts Optional 42 910 331 P Fan Motor 50 510 994 Optional Rigid...

Страница 37: ...e S I T Natural Gas 910 380 Valve S I T Propane 58 Valve Bracket 65 Pilot Bracket 66 910 038 Pilot Assy S I T 3 Flame NG 910 039 Pilot Assy S I T 3 Flame LP 67 Pilot Holder 68 W840470 Pilot Assembly Gasket 904 430 Oriﬁce 42 Natural Gas 904 345 Oriﬁce 53 Propane 936 170 Oriﬁce Gasket 69 Firebox Base 75 Deﬂector Left 76 Deﬂector Right 79 786 525 Burner Assy NG LP 83 Rear Log Support Bracket 85 780 9...

Страница 38: ...Glass Trim Set Brass 510 947 Flush Glass Trim Set Steel 510 932 Flush Glass Trim Set Gold 132 904 196 Magnet 1 Round 133 780 069 Flush Louver Top Black 134 786 520 Assembly Bottom Black 135 940 334 P Glass Tempered 137 904 691 U Clip 139 936 155 Glass Gasket Tadpole 140 948 042 Spring Hinge Black Not available as a replacement part ...

Страница 39: ...ation including customer name purchase date serial type of unit problem and part or parts requested without this information the warranty will be invalid Exclusions This Warranty does not extend to or include paint door or glass gasketing or trim At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit FPI has no obligation to enhance or modify any un...

Страница 40: ...__________________________________________________ Phone ___________________________________________________________ Date Installed ______________________________________________________ Serial No __________________________________________________________ Printed in Canada Register your UltraGlow online at http www regency ﬁre com Copyright 2006 FPI Fireplace Products International Ltd All rights ...

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