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Installation 

 

 

 

  English  

Fillcontrol Plus 

 19.10.2020 - Rev. C 

 

 

6.3.1

 

Wall mounting 

 

 

The device is installed at the wall. Bore holes for wall mounting are provided on 
the rear of the console (1) housing. 
Select the attachment means according to the wall properties and the weight (G) 
of the device. 

 

During installation, ensure that: 

 

The device is installed sufficiently close to the diaphragm expansion vessel. 

 

The fixtures can be operated. 

 

The feed connections of the pipes are not adversely affected. 

 
6.3.2

 

Hydraulic connection 

6.3.2.1

 

Connection to the facility system 

 

 

Fillset Impuls 

  5 

"BV" shut-off device 

"Fillsoft" softening system 

  WC  Make-up line to the device 

"WV" Make-up valve 

  DC 

Make-up line to the system 
circuit 

Fillcontrol Plus 

  DN  Nominal diameter of the 

make-up line 

 
Prepare the connection as follows: 
1. 

Select the "DN" nominal diameter for the make-up lines. 

 

At a length of up to 10 metres: DN 15. 

 

At a length of more than 10 metres: DN 20. 

2. 

Connect the "DC" make-up line to the "BV"shut-off device. 

3. 

Connect the "DC" make-up line to the system circuit. 

4. 

Connect the "WC" make-up line to the "WV" make-up valve. 

5. 

Connect the "WC" make-up line to the external mains water supply. 

 

The make-up lines are connected. 

 



Note! 
Use a pressure reducer in the "WC" make-up line if the mains water 
pressure exceeds 6 bar. 

 



Note! 
For selecting the make-up variants, see chapter 6.4 "Switching and 
make-up variants" o
n page 6 . 

 

6.4

 

Switching and make-up variants 

Example of a pressure-dependent make-up with "Fillcontrol Plus". 

 

 

Fillset 

Fillcontrol Plus 

Diaphragm expansion vessel MAG 

PIS  Pressure sensor 
WC  Make-up line to the device 
DC  Nominal diameter of the make-up line 

 

In system circuits with a diaphragm expansion vessel, the "PIS" pressure 
transducer in the device monitors the make-up with mains water. When the 
required filling pressure for water make-up drops below the minimum value, the 
pressure transducer sends a signal to the device controller. The make-up is 
released. Mains water is added to the system circuit. 

 

Proceed as follows: 
1. 

In the Customer menu, activate the "Magcontrol" mode, see chapter 9.2.1 
"Customer menu" o
n page 11 . 

2. 

Connect the pressure line near the connection to the diaphragm expansion 
vessel. 

  

This ensures that the "PIS" pressure transducer detects the filling 
pressure required for the make-up with mains water. 

  

For calculating the filling pressure, see chapter 7.2 "Determining the 
P

0

 minimum operating pressure for the controller" on page 8 .  

3. 

Do not use nominal diameters below the specified diameters for the 
"WC"make-up lines. 

  

You will avoid an undesired cycling of the make-up. 

 
Example of a level-dependent make-up with "Fillcontrol Plus". 

 

 

Fillset Impuls 

"Fillsoft" softening system 

Fillcontrol Plus 

"Reflexomat" pressurisation unit 

WC  Make-up line to the device 
DN  Nominal diameter of the make-up line 

 

Содержание Fillcontrol Plus

Страница 1: ...Fillcontrol Plus 19 10 2020 Rev C GB Operating manual Original operating manual...

Страница 2: ...ion 6 6 4 Switching and make up variants 6 6 5 Electrical connection 7 6 5 1 Terminal diagram 7 6 5 2 RS 485 interface 8 6 6 Installation and commissioning certificate 8 7 Commissioning 8 7 1 Requirem...

Страница 3: ...n combination with the signal word Warning indicates imminent danger failure to observe the safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in...

Страница 4: ...ing system 3 Fillcontrol Plus LIS Filling level monitoring for level dependent make up External signal line to the controller PIS Pressure transducer for pressure dependent make up Internal signal lin...

Страница 5: ...warning signs in the vicinity of the device CAUTION Risk of injury due to falls or bumps Bruising from falls or bumps on system components during installation Wear personal protective equipment helme...

Страница 6: ...r selecting the make up variants see chapter 6 4 Switching and make up variants on page 6 6 4 Switching and make up variants Example of a pressure dependent make up with Fillcontrol Plus 1 Fillset 2 F...

Страница 7: ...after the device has been physically isolated from the power supply by pulling out of the mains plug Before you remove the covers completely isolate the device controller from the power supply Verify...

Страница 8: ...g the power plug into a corresponding outlet The controller is in Stop mode 7 2 Determining the P0 minimum operating pressure for the controller The P0 minimum working pressure for the device is used...

Страница 9: ...er Press Auto for automatic operation The Auto LED at the operator panel illuminates to visually signal automatic operation Note The commissioning process is now concluded 8 Operation 8 1 Operating mo...

Страница 10: ...me Adjust the Hour Minute and Second display when each begins to flash This time is used for entries in the fault memory Date Adjust the Day Month and Year display when each begins to flash This date...

Страница 11: ...r memory Switch to the Parameter memory sub menu Press OK to open the menu Use the buttons to open the sub menu P0 xx x bar Date Time The last 10 entries of the minimum working pressure are stored wit...

Страница 12: ...value for the maximum pressure has been exceeded Safety valve defective Insufficient dimensioning of the pipeline to the system Check the actuating pressure of the safety valve Replace the safety val...

Страница 13: ...g regulations CAUTION Risk of injury due to pressurised liquid If installation removal or maintenance work is not carried out correctly there is a risk of burns and other injuries at the connection po...

Страница 14: ...n the vicinity of the device CAUTION Risk of injury due to pressurised liquid If installation or maintenance work is not carried out correctly there is a risk of burns and other injuries at the connec...

Страница 15: ...Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match th...

Страница 16: ...SI1417enC 11 20 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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