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MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC

164

8540780 • 07/05/2018 • Rev.33

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MOSAIC FAIL CODES

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The two M1microcontrollers do not see the
same hw/sw configuration

2 or more same expansion modules with the
same node number
Exceeded max expansion modules number
One or more modules have detected a change
in the node number
A slave module has detected an external error
Errors related to memory MCM
from a MOR4 MOR4S8 -
EDM error on the couple RELAY1 and 2 used in
Category 4
from MOR4 MOR4S8 -
EDM error on the Relay 2 and 3 used in
Category 4
from a form or MOR4 MOR4S8 - EDM error on
the Relay 3 and 4 used in Category 4
From a module MV2, MV1 or MV0:
over-frequency detected on Proximity input
From a module MV2, MV1 or MV0: encoder
input signals not Standard (duty cycle, phase
displacement)
From a module MV2, MV1 or MV0:
over-frequency detected on Encoder input

Errors solid state output OSSD1

Errors solid state output OSSD2

Errors solid state output OSSD3

Errors solid state output OSSD3

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Содержание Mosaic MBEI2B

Страница 1: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 1 8540780 07 05 2018 Rev 33 C C o o p p y y o o f f t t h h e e o o r r i i g g i i n n a a l l i i n n s s t t r r u u c c t t i i o o n n s s...

Страница 2: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 2 8540780 07 05 2018 Rev 33 English...

Страница 3: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 3 English...

Страница 4: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 4 8540780 07 05 2018 Rev 33 English...

Страница 5: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 5 English...

Страница 6: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 6 8540780 07 05 2018 Rev 33 English...

Страница 7: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 7 English...

Страница 8: ...INTEGRATED CONTROLLER MOSAIC 8 8540780 07 05 2018 Rev 33 English memory chip for MOSAIC M1 accessory proprietary bus for expansion units MOSAIC configuration SW running in Windows solid state safety...

Страница 9: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 9 English...

Страница 10: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 10 8540780 07 05 2018 Rev 33 English...

Страница 11: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 11 English...

Страница 12: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 12 8540780 07 05 2018 Rev 33 English Figure 1...

Страница 13: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 13 English Positioning of safeguards with respect to the approach speeds of parts of the human body 1...

Страница 14: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 14 8540780 07 05 2018 Rev 33 English Module Master M1...

Страница 15: ...DULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 15 English Figure 2 USB 2 0 front panel connector TECHNICAL DATA LABEL MCM LABEL Figure 3 MCM MULTIPLE LOAD function RESTORE functio...

Страница 16: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 16 8540780 07 05 2018 Rev 33 English Module MI8O2 Table 2...

Страница 17: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 17 English Module MI8 Table 3 Module MI12T8 Table 4...

Страница 18: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 18 8540780 07 05 2018 Rev 33 English Module MI16 Table 5 Module MO4 Table 6...

Страница 19: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 19 English Module MO2 Table 7 Module MR4 Table 8...

Страница 20: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 20 8540780 07 05 2018 Rev 33 English Module MR2 Table 9 Modules MV0 MV1 MV2 Table 10...

Страница 21: ...6 B 5 8 B 7 B A 4 A 3 1 24VDC 2 6 5 A 4 A 3 2 1 EXT_0V 24VDC POWER SUPPLY 5 B B 6 A A 4 3 7 8 B B 6 5 A A 4 3 ENCODER SIN COS 1 2 2 1 POWER SUPPLY EXT_0V 24VDC 5VDC 24VDC ENCODER HTL M12 8 POLES CONN...

Страница 22: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 22 8540780 07 05 2018 Rev 33 English Module MOR4 Table 11 Module MOR4S8 Table 12...

Страница 23: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 23 English Module MOS8 type B type B Table 13 Module MOS16 Table 14...

Страница 24: ...stem TEST see TESTING the system 2 Verify that all the cables are correctly inserted and the terminal blocks well screwed 3 Verify that all the leds indicators light on correctly 4 Verify the position...

Страница 25: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 25 English...

Страница 26: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 26 8540780 07 05 2018 Rev 33 English Table 15...

Страница 27: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 27 English PROXIMITY INPUT FOR SPEED CONTROLLER MV Configuration With Interleaved Proximity Figure 5 Figure 5...

Страница 28: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 28 8540780 07 05 2018 Rev 33 English K2 K1 24V ext_Restart_fbk 24V ext_Restart_fbk K2 K1 24V ext_Restart_fbk 24V ext_Restart_fbk Table 16...

Страница 29: ...LAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 29 English Figure 6 static semiconductor safety outputs where Uv is 24V 20 static semiconductor safety outputs where Uv is 24V 20 Tabl...

Страница 30: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 30 8540780 07 05 2018 Rev 33 English Configuration with 2 dual channel outputs safety category 4 Configuration with 4 single outputs safety category 4...

Страница 31: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 31 English Characteristics of the output circuit Table 18 Figure 7...

Страница 32: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 32 8540780 07 05 2018 Rev 33 English Figure 8 Figure 9...

Страница 33: ...response times depends on the following parameters 1 Number of Slave modules installed 2 Number of Operators 3 Number of OSSD outputs For the right response time refer to the one calculated by the DSD...

Страница 34: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 34 8540780 07 05 2018 Rev 33 English Enclosure M1 module type B MI8O2 module...

Страница 35: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 35 English MI8 MI16 modules MI12T8 module MO2 MO4 modules MOS8 MOS16 modules...

Страница 36: ...49 92 5 tcycle3 6 75E 11 97 126678 5 0 tcycle3 8 23E 09 99 5 70 99 99 0 tcycle1 AC15 3A 4 60E 07 50 70 99 0 tcycle1 AC15 3A 7 42E 10 99 5 848 16 99 0 tcycle2 4 49E 09 54 848 15 0 tcycle2 1 07E 10 99...

Страница 37: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 37 English MO4LHCS8 module MV0 MV1 MV2 modules SPEED CONTROL TYPE FUNCTION BLOCKS...

Страница 38: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 38 8540780 07 05 2018 Rev 33 English 114 5 mm 108 mm 22 5 mm 99 mm Figure 10...

Страница 39: ...AFETY INTEGRATED CONTROLLER MOSAIC 39 8540780 07 05 2018 Rev 33 English Table 19 Opening Screen Table 20 Dynamic Screen RUN ON IN EXT ENA COM FAIL IN STATUS CLEAR OSSD 2 1 2 1 2 1 8 7 6 5 4 3 2 1 Figu...

Страница 40: ...EGRATED CONTROLLER MOSAIC 40 8540780 07 05 2018 Rev 33 English MI8O2 Figure 12 Table 21 Opening Screen Table 22 Dynamic Screen SEL 1 EXT 0 IN RUN ON FAIL IN STATUS CLEAR OSSD 2 1 2 1 2 1 8 7 6 5 4 3 2...

Страница 41: ...ODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 41 English MI8 Figure 13 Table 23 Opening Screen Table 24 Dynamic Screen IN 8 7 6 5 4 3 2 1 SEL 1 EXT 0 IN RUN ON FAIL Figure 13 MI...

Страница 42: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 42 8540780 07 05 2018 Rev 33 English MI12T8 Figure 15 Table 25 Opening Screen Table 26 Dynamic Screen Figure 14 MI12T8...

Страница 43: ...INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 43 English MI16 Figure 15 Table 27 Opening Screen Table 28 Dynamic Screen 16 15 14 13 12 11 10 9 IN 8 7 6 5 4 3 2 1 SEL 1 EXT 0 IN RUN ON FAIL F...

Страница 44: ...SAFETY INTEGRATED CONTROLLER MOSAIC 44 8540780 07 05 2018 Rev 33 English MO2 Figure 16 Table 29 Opening screen Table 30 Dynamic screen STATUS CLEAR OSSD 2 1 2 1 2 1 SEL 1 EXT 0 IN RUN ON FAIL Figure...

Страница 45: ...TED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 45 English MO4 Figure 17 Table 31 Opening screen Table 32 Dynamic screen STATUS CLEAR OSSD 2 1 2 1 2 1 STATUS CLEAR OSSD 4 3 4 3 4 3 SEL 1 EXT 0 IN RUN...

Страница 46: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 46 8540780 07 05 2018 Rev 33 English Table 33 Opening screen Table 34 Dynamic screen Figure 18 MOR4...

Страница 47: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 47 English Figure 19 Table 35 Opening screen Table 36 Dynamic screen Figure 19 MOR4S8...

Страница 48: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 48 8540780 07 05 2018 Rev 33 English Figure 20 Table 37 Opening screen Table 38 Dynamic screen Figure 20 MOS8...

Страница 49: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 49 English Figure 21 Table 39 Opening screen Table 40 Dynamic screen Figure 21 MOS16...

Страница 50: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 50 8540780 07 05 2018 Rev 33 English Table 41 Opening screen Table 42 Dynamic screen Figure 22 MV1 MV2...

Страница 51: ...LAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 51 English MR2 Figure 23 MR4 Figure 24 Table 43 MR2 Dynamic screen Table 44 MR4 Dynamic screen OSSD 1 Figure 23 MR2 OSSD 1 2 Figure 24...

Страница 52: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 52 8540780 07 05 2018 Rev 33 English Figure 25 Table 45 Opening screen Table 46 Dynamic screen Figure 25 MO4LHCS8...

Страница 53: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 53 English Table 47 Troubleshooting M1 RUN ON IN EXT ENA COM FAIL IN STATUS CLEAR OSSD 2 1 2 1 2 1 8 7 6 5 4 3 2 1 Figure 26 M1...

Страница 54: ...AR SAFETY INTEGRATED CONTROLLER MOSAIC 54 8540780 07 05 2018 Rev 33 English MI8O2 Table 48 Troubleshooting MI8O2 SEL 1 EXT 0 IN RUN ON FAIL IN STATUS CLEAR OSSD 2 1 2 1 2 1 8 7 6 5 4 3 2 1 Figure 27 M...

Страница 55: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 55 English MI8 Figure 28 Table 49 Troubleshooting MI8 IN 8 7 6 5 4 3 2 1 SEL 1 EXT 0 IN RUN ON FAIL Figure 28 MI8...

Страница 56: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 56 8540780 07 05 2018 Rev 33 English MI12T8 Figure 29 Table 50 Troubleshooting MI12T8 Figure 29 MI12T8...

Страница 57: ...SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 57 English MI16 Figure 30 MI16 Table 51 Troubleshooting MI16 16 15 14 13 12 11 10 9 IN 8 7 6 5 4 3 2 1 SEL 1 EXT 0 IN RUN ON FAIL Figure...

Страница 58: ...8540780 07 05 2018 Rev 33 English MO2 MO4 Figure 31 Table 52 Troubleshooting MO2 MO4 STATUS CLEAR OSSD 2 1 2 1 2 1 SEL 1 EXT 0 IN RUN ON FAIL STATUS CLEAR OSSD 2 1 2 1 2 1 STATUS CLEAR OSSD 4 3 4 3 4...

Страница 59: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 59 English MOR4 Figure 32 Table 53 Troubleshooting MOR4 Figure 32 MOR4...

Страница 60: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 60 8540780 07 05 2018 Rev 33 English MOR4S8 Figure 33 Table 54 Troubleshooting MOR4S8 Figure 33 MOR4S8...

Страница 61: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 61 English MOS8 Figure 34 Table 55 Troubleshooting MOS8 Figure 34 MOS8...

Страница 62: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 62 8540780 07 05 2018 Rev 33 English MOS16 Figure 35 Table 56 Troubleshooting MOS16 Figure 35 MOS16...

Страница 63: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 63 English Table 57 Troubleshooting MV1 MV2 Figure 36 MV1 MV2...

Страница 64: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 64 8540780 07 05 2018 Rev 33 English MO4LHCS8 Figure 37 Table 58 Troubleshooting MO4LHCS8 Figure 37 MO4LHCS8...

Страница 65: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 65 English Windows XP SP3 Framework 4 0...

Страница 66: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 66 8540780 07 05 2018 Rev 33 english Figure 38...

Страница 67: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 67 English Figure 39...

Страница 68: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 68 8540780 07 05 2018 Rev 33 english Figure 40 Figure 41 Figure 42...

Страница 69: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 69 English EDIT CONFIGURATION composition of the various modules Change user parameters Figure 43...

Страница 70: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 70 8540780 07 05 2018 Rev 33 english Figure 44...

Страница 71: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 71 English Interpage out Interpage in Use of mouse right button ON BLOCK INPUT OUTPUT ON BLOCK OPERATORS ON TERMINALS...

Страница 72: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 72 8540780 07 05 2018 Rev 33 english ON CONNECTION WIRES Figure 45...

Страница 73: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 73 English Example of a project E GATE E STOP E GATE E STOP Figure 46 Project validation...

Страница 74: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 74 8540780 07 05 2018 Rev 33 english Project report...

Страница 75: ...FETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 75 English Connect to Mosaic Figure 47 Sending the configuration to the MOSAIC Download a configuration file project from Mosaic M1 Configur...

Страница 76: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 76 8540780 07 05 2018 Rev 33 english Figure 48 System composition Figure 49 Figure 50 Disconnecting System...

Страница 77: ...R SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 77 English MONITOR I O status in real time textual Figure 51 textual monitor MONITOR I O status in real time textual graphic PARTICULAR...

Страница 78: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 78 8540780 07 05 2018 Rev 33 english Figure 52 graphic monitor...

Страница 79: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 79 English Level 1 password Level 2 password Password Change Figure 53...

Страница 80: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 80 8540780 07 05 2018 Rev 33 english TESTING the system Figure 54...

Страница 81: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 81 English OSSD safety outputs Parameters Manual Reset Enable Status K external time check Enable Error Out...

Страница 82: ...LER MOSAIC 82 8540780 07 05 2018 Rev 33 english SINGLE OSSD safety output Parameters Output Type single output type double output type single output type double output type Example of project type fun...

Страница 83: ...TED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 83 English Manual Reset Enable Status K external time check Configuration with 2 dual channel outputs safety category 4 Configuration with 4 single outp...

Страница 84: ...AR SAFETY INTEGRATED CONTROLLER MOSAIC 84 8540780 07 05 2018 Rev 33 english Enable Error Out STATUS signal output FIELDBUS PROBE For more detailed information consult the fieldbus manual on the MSD CD...

Страница 85: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 85 English RELAY Parameters Category Example with external relay Example with the internal relay only Output Test Equipment OTE...

Страница 86: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 86 8540780 07 05 2018 Rev 33 english Use with RESTART Automatic A or Manual B Category 2 Figure 55...

Страница 87: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 87 English External K delay ms Manual Reset Enable Status Enable reading of external K Enable Error Out RELAY...

Страница 88: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 88 8540780 07 05 2018 Rev 33 english INPUT OBJECTS E STOP emergency stop Parameters Input type Manual reset Output test Test at start up...

Страница 89: ...FETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 89 English Filter ms With Simultaneity Simultaneity ms Enable Error Out Item description E GATE safety gate device Parameters Input type Ena...

Страница 90: ...TED CONTROLLER MOSAIC 90 8540780 07 05 2018 Rev 33 english Output test Test at start up Filter ms With Simultaneity Simultaneity ms Enable Error Out Item description SINGLE E GATE safety gate device P...

Страница 91: ...INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 91 English Output test Test at start up Filter ms Enable Error Out Item description LOCK FEEDBACK Parameters Input type Output test Filter ms Wit...

Страница 92: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 92 8540780 07 05 2018 Rev 33 english Simultaneity ms Enable Error Out Item description ENABLE enable key Parameters Input type Enable reset...

Страница 93: ...LER MOSAIC 8540780 07 05 2018 Rev 33 93 English Output test Test at start up Filter ms With Simultaneity Simultaneity ms Enable Error Out Item description ESPE optoelectronic safety light curtain lase...

Страница 94: ...DULAR SAFETY INTEGRATED CONTROLLER MOSAIC 94 8540780 07 05 2018 Rev 33 english Test at start up Filter ms Simultaneity ms Enable Error Out Item description FOOTSWITCH safety pedal Parameters Input typ...

Страница 95: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 95 English Manual reset Output test Test at start up Filter ms With Simultaneity Simultaneity ms Enable Error Out Item description...

Страница 96: ...GRATED CONTROLLER MOSAIC 96 8540780 07 05 2018 Rev 33 english MOD SEL safety selector Parameters Input type Filter ms Simultaneity ms Enable Error Out Item description PHOTOCELL safety photocell Param...

Страница 97: ...INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 97 English Output test Test at start up Filter ms Enable Error Out Item description TWO HAND bimanual control Input type Output test Test at star...

Страница 98: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 98 8540780 07 05 2018 Rev 33 english Enable Error Out Item description NETWORK_IN Parameters Type of input Filter ms SENSOR Parameters Manual reset...

Страница 99: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 99 English Output test Test at start up Filter ms Enable Error Out Item description S MAT safety mat Parameters Manual reset...

Страница 100: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 100 8540780 07 05 2018 Rev 33 english Output test Test at start up Filter ms Enable Error Out Item description SWITCH Parameters Manual reset Output test...

Страница 101: ...2018 Rev 33 101 English Test at start up Filter ms Enable Error Out Item description ENABLING GRIP SWITCH M1 MI8O2 MI8 MI16 MI12 1 0 0 4 0 4 0 4 0 0 Parameters Type of inputs Test outputs Power on te...

Страница 102: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 102 English Table mode 1 device 2NO 1NC Enable Error Out Item description TESTABLE SAFETY DEVICE...

Страница 103: ...18 Rev 33 Simultaneity error the maximum time between switching of the single contacts has been exceeded Parameters Manual Reset Power on test Filter ms With simultaneity Simultaneity ms Enable Error...

Страница 104: ...ONTROLLER MOSAIC 104 8540780 07 05 2018 Rev 33 English Power on test Filter ms Simultaneity ms Enable Error Out Item description FIELDBUS INPUT For more detailed information consult the fieldbus manua...

Страница 105: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 105 English COMMENTS TITLE...

Страница 106: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 106 8540780 07 05 2018 Rev 33 English Warning concerning safety Figure 56 Example of speed control functional block with Error Out enabled...

Страница 107: ...540780 07 05 2018 Rev 33 107 English SPEED CONTROL Parameters Example of CLOCKWISE axis rotation 2 threshold settings In1 Threshold no 0 Speed 1 1 Speed 2 4 threshold settings In2 In1 Threshold no 0 0...

Страница 108: ...se a proximity switch type PNP NO ref Interleaved proximity page 27 v pulses re solution Re 60 rev min rpm Hz f v pulses re Re mm rev 60 1000 m min Hz solution pitch speed f m pulse solution Re 1000 m...

Страница 109: ...ATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 109 English WINDOW SPEED CONTROL Parameters In order to ensure a Performance Level PLe use a proximity switch type PNP NO ref Interleaved proximity pag...

Страница 110: ...2018 Rev 33 English v pulses re solution Re 60 rev min rpm Hz f v pulses re Re mm rev 60 1000 m min Hz solution pitch speed f m pulse solution Re 1000 mm s speed Hz f f frequency Rpm rotational speed...

Страница 111: ...SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 111 English STAND STILL Parameters In order to ensure a Performance Level PLe use a proximity switch type PNP NO ref Interleaved proximity...

Страница 112: ...2018 Rev 33 English v pulses re solution Re 60 rev min rpm Hz f v pulses re Re mm rev 60 1000 m min Hz solution pitch speed f m pulse solution Re 1000 mm s speed Hz f f frequency Rpm rotational speed...

Страница 113: ...7 05 2018 Rev 33 113 English STAND STILL AND SPEED CONTROL Parameters Example of CLOCKWISE axis rotation 2 threshold settings In1 Threshold no 0 Speed 1 1 Speed 2 4 threshold settings In2 In1 Threshol...

Страница 114: ...se a proximity switch type PNP NO ref Interleaved proximity page 27 Proximity choice v pulses re solution Re 60 rev min rpm Hz f v pulses re Re mm rev 60 1000 m min Hz solution pitch speed f m pulse s...

Страница 115: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 115 English LOGICAL OPERATORS AND Parameters Number of inputs NAND Parameters Number of inputs...

Страница 116: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 116 8540780 07 05 2018 Rev 33 English NOT OR Parameters Number of inputs NOR Parameters Number of inputs...

Страница 117: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 117 English XOR Parameters Number of inputs XNOR Parameters Number of inputs LOGICAL MACRO Parameters Logic inputs 1 2...

Страница 118: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 118 8540780 07 05 2018 Rev 33 English Select Logic 1 2 3 Enable OUT1 OUT2 MULTIPLEXER In n In n Parameters Number of inputs...

Страница 119: ...Y INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 119 English MEMORY OPERATORS D FLIP FLOP max number 16 Parameters Preset Clear T FLIP FLOP max number 16 Parameters Enable Clear SR FLIP FLOP m...

Страница 120: ...2018 Rev 33 English USER RESTART MANUAL max number 16 with other RESTART operators Parameters Clear enable USER RESTART MONITORED max number 16 with other RESTART operators Parameters Clear enable MA...

Страница 121: ...R MOSAIC 8540780 07 05 2018 Rev 33 121 English Parameters Logic Inputs Select Logic Enable Clear Enable Out MACRO RESTART MONITORED max number 16 with other RESTART operators Parameters Logic Inputs S...

Страница 122: ...07 05 2018 Rev 33 English GUARD LOCK Description of GUARD LOCK operator inputs outputs Lock_fbk input Figure 57 Example of feedback of the status of the electromagnet of a guard lock The signal receiv...

Страница 123: ...IC 8540780 07 05 2018 Rev 33 123 English Gate input Figure 58 Example of feedback of the status of a door gate connected to the guard lock The signal received by the module is processed by the Guard L...

Страница 124: ...R MOSAIC 124 8540780 07 05 2018 Rev 33 English LockOut output ErrorOut output Operation general description Operation in the no Gate mode LOCK FEEDBACK Feedback Time UnLock Time Feedback Time Feedback...

Страница 125: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 125 English Example of operation in the no Gate mode Figure 59 Example of operation in the no Gate mode...

Страница 126: ...INTEGRATED CONTROLLER MOSAIC 126 8540780 07 05 2018 Rev 33 English Figure 60 Traces relative to Guard Lock block operation in the no gate mode Operation in the with Gate mode E GATE safety gate device...

Страница 127: ...D CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 127 English UnLock Time Feedback Time Feedback Time Electromagnet activation time Example of operation in the with Gate mode Figure 61 Example of operatio...

Страница 128: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 128 8540780 07 05 2018 Rev 33 English Figure 62 Traces relative to Guard Lock block operation in the with gate mode...

Страница 129: ...EGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 129 English Operation in the Mandatory Gate Opening mode E GATE safety gate device LOCK FEEDBACK UnLock Time Feedback Time Feedback Time Electromagn...

Страница 130: ...DULAR SAFETY INTEGRATED CONTROLLER MOSAIC 130 8540780 07 05 2018 Rev 33 English Example of operation in the Mandatory Gate Opening mode Figure 63 Example of operation in the Mandatory Gate Opening mod...

Страница 131: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 131 English Figure 64 Traces relative to Guard Lock block operation in the Mandatory gate opening mode...

Страница 132: ...05 2018 Rev 33 English Figure 65 Example of possible error condition in Mandatory gate opening mode In this case the error condition is generated because the gate has not been opened even though a req...

Страница 133: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 133 English The guard thus continues to be locked even when the power supply is disconnected...

Страница 134: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 134 8540780 07 05 2018 Rev 33 English COUNTER OPERATORS COUNTER max number 16...

Страница 135: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 135 English Parameters Clear Enable Automatic Enable Ck down Two way...

Страница 136: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 136 8540780 07 05 2018 Rev 33 English TIMER OPERATORS max number 32 CLOCKING Parameters Time Duty cycle selection...

Страница 137: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 137 English MONOSTABLE Parameters Time Rising edge In Out T T T In Out T T T Retriggerable Rising edge Falling edge...

Страница 138: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 138 8540780 07 05 2018 Rev 33 English MONOSTABLE_B t Parameters Time Rising edge t Retriggerable Rising edge Falling edge...

Страница 139: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 139 English PASSING MAKE CONTACT Parameters Time Retriggerable DELAY Parameters Time...

Страница 140: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 140 8540780 07 05 2018 Rev 33 English Rising edge In Out T T In Out T T T T Retriggerable DELAY LINE Parameters Time...

Страница 141: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 141 English...

Страница 142: ...es between this and any operator in a potentially dangerous situation it is enabled to bypass the safety device temporarily allowing the material to pass through the guarded opening MUTING OPERATORS m...

Страница 143: ...Minimum sensors time MUTING L The activation of the Muting function occurs following interruption of the sensors S1 and S2 beam the order does not matter within a time range from 2s and 5s decided by...

Страница 144: ...me Blind Time Sequential MUTING The activation of the Muting function occurs following sequential interruption of the sensors S1 and S2 subsequently S3 and S4 sensors without time limit If the pallet...

Страница 145: ...ind Time blind time MUTING T The activation of the Muting function occurs following interruption of the sensors S1 and S2 beam the order does not matter within a time range from 2s and 5s decided by t...

Страница 146: ...OVERRIDE max number 4 The OVERRIDE function must be used when the machine stops due to incorrect Muting activation sequences with the material obstructing the guarded opening This function activates...

Страница 147: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 147 English Conditions to be checked for activation of Override Timeout sec Override mode With OverOut With Request Manual Reset...

Страница 148: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 148 8540780 07 05 2018 Rev 33 English SERIAL OUTPUT max number 4 n Manchester Clock n Parameters asynchronous or 3 8 synchronous...

Страница 149: ...f the 4 nodes present With reference to the Figure 68 and Figure 69 when the emergency stop is pressed in one of the four nodes 1 The Net_out moves to condition 0 FALSE 2 The STOP signal is sent via t...

Страница 150: ...to the Figure 66 and Figure 67 when the IN input of the NETWORK function block of one of the 4 nodes moves to condition 0 FALSE 1 The local OUTPUT moves to condition 0 FALSE 2 The RUN signal continues...

Страница 151: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 151 English Figure 66 NETWORK function block scheme example Category 2 Figure 67 NETWORK function block scheme example Category 4...

Страница 152: ...v 33 English Example of application in Category 2 according to ISO 13849 1 Figure 68 years Logical block diagram of a safety function using the network INPUT M1 n 1 M1 n 2 M1 n 3 M1 n 4 OUTPUT LOGIC N...

Страница 153: ...SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 153 English Figure 69 hour 1 Logical block diagram of a safety function using the network INPUT M1 n 1 M1 n 2 M1 n 3 M1 n 4 OUTPUT LOGIC...

Страница 154: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 154 8540780 07 05 2018 Rev 33 English RESET M1 INTERPAGE IN OUT Interpage out Interpage in TERMINATOR...

Страница 155: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 155 English SPECIAL APPLICATIONS Output delay with manual Figure 70 Two outputs with one delayed in MANUAL mode...

Страница 156: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 156 8540780 07 05 2018 Rev 33 English SIMULATOR FEATURE Figure 71 Simulator icons...

Страница 157: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 157 English Schematic Simulation Figure 72 Schematic Simulation...

Страница 158: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 158 8540780 07 05 2018 Rev 33 English Figure 73 MV frequency input How to use graphic simulation LL0 LL0 Speed selection...

Страница 159: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 159 English Figure 74 Example of a result of the graphic simulation Figure 75 Menu for selecting the graphic simulation mode...

Страница 160: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 160 8540780 07 05 2018 Rev 33 English Figure 76 Template file immediately after saving Figure 77 Example of complete template file...

Страница 161: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 161 English Figure 78 Traces visibility...

Страница 162: ...v 33 English Application example of graphic simulation Figure 79 Diagram referring to the application example Figure 80 Stimuli file referring to the application example Safe Area Gate Press Start but...

Страница 163: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 8540780 07 05 2018 Rev 33 163 English Figure 81 Graph produced by the simulation of the application example...

Страница 164: ...mory MCM from a MOR4 MOR4S8 EDM error on the couple RELAY1 and 2 used in Category 4 from MOR4 MOR4S8 EDM error on the Relay 2 and 3 used in Category 4 from a form or MOR4 MOR4S8 EDM error on the Relay...

Страница 165: ...ror between units MCM memory card error Error module MOR4 relay 1 Error module MOR4 relay 2 Error module MOR4 relay 3 Error module MOR4 relay 4 Error units MV encoder interface Error module MO4LHCS8 O...

Страница 166: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 166 8540780 07 05 2018 Rev 33 English...

Страница 167: ...05 2018 Rev 33 167 English Please visit the website www reer it for the list of the authorised representative of each Country Characteristics are subject to change without prior notice No part of thi...

Страница 168: ...rical electronic programmable electronic safety related systems Software requirements Sicurezza funzionale di impianti elettrici elettronici programmabili legati alla sicurezza Definizioni e abbreviaz...

Страница 169: ...MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC 168 8540780 07 05 2018 Rev 33 English...

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