Redline 95-0135 Скачать руководство пользователя страница 10

8

Intake System Leak Testing 

This test will find any leaks in ducting, charged air cooler, turbocharger, intake manifold, 

throttle body, seals, gaskets, hoses, etc.

Seal off intake system by installing Power Intake

 Adaptor (see instructions) into intake ducting after air 

cleaner box. Begin a 10-minute vapor cycle and pressurize entire system with vapor at 5 PSI (0.35 BAR) 

while inspecting for leaks using provided halogen inspection light.  If no leaks are present, increase 

pressure to 10 PSI (0.7 BAR) to observe leaks. Retest after repairs are performed to confirm proper repair 

and seal. 

Exhaust System Leak Testing

This test will find any leaks in exhaust tubing, clamps, flex pipe, muffler, diesel 

particulate filter, turbocharger, exhaust manifold, etc.  

  

Seal off exhaust system by installing Power Intake

 Adaptor (see instructions) into exhaust pipe.  If 

using inside exhaust stack use the exhaust retention hoop to keep Power Intake

 Adaptor from falling 

inside exhaust stack.  Exhaust Particulate Filter or Catalytic Convertor may not allow visible vapor 

to pass through because the particulates get trapped.  In that case you may use block off coupler to 

convert Power Intake

 Adaptor into a block off adaptor while injecting smoke into the system using the 

Temperature Sensor Port Adaptor, Pressure Sensor Port Adaptor or Oxygen Sensor Port Adaptor.  These 

adaptors give you a great amount of flexibility in testing all areas of the exhaust system. Retest after 

repairs are performed to confirm proper repair and seal.  

Combination Intake / Exhaust Testing

Some vehicles allow for a single procedure to test the entire intake and exhaust system 

at one time.  

Many engine systems can be tested from the air box to the tip of the exhaust completely in a single 

test.  To do so, install Power Intake

 Adaptor (see instructions) into intake ducting after air cleaner box 

AND install Power Intake

 Adaptor (see instructions) into exhaust pipe. Convert Power Intake

 Adaptor 

in exhaust system into a block off by installing block off coupler.  Inject vapor into the intake system 

through the Power Intake

 Adaptor. Pressurize entire system inspecting for leaks. Note: Complete 

system testing can will occur when valve overlap is present or EGR valve is in open position. In cases 

where valve overlap cannot occur or EGR may not be opened either manually or computer controlled, 

separate system testing must be performed. Retest after repairs are performed to confirm proper repair 

and seal. 

TURBO/HIGH PRESSURE

 SAFETY

The procedures in this section are intended to be basic guidelines for users to practice using the  

Speed Smoke Diagnostic Leak Detector (TURBO / High Pressure mode). 

Speed Smoke Diagnostic Leak Detector is designed to be used in conjunction with the supplied Power 

Intake

 Adaptor, or threaded sensor port adaptors, also provided is a cooling system adaptor to test the 

intake, exhaust, and cooling systems of boosted engines. 

           

        DO NOT USE TURBO / HIGH PRESSURE IN EVAP SYSTEM

SAFETY TIPS

 

• All diagnostic work should be performed with the engine off

 

• For use only by professional technicians

 

• Ensure that the vehicle is secure and stable

 

• Exercise caution when connecting and disconnecting compressed shop air supply

 

• Do not leave a vehicle unattended while equipment is operating

 

• Always wear proper safety protection

 

• This safety guide is not intended to take the place of common sense and good judgment

!    

TURBO/HIGH PRESSURE 

TESTING FOR LEAKS

Содержание 95-0135

Страница 1: ...OPERATION MANUAL SPEED SMOKE P N 95 0135 DIAGNOSTIC LEAK DETECTOR ...

Страница 2: ... Testing for High Pressure Leaks TURBO 8 9 Adaptor Installation 10 Safety 11 Troubleshoot Maintenance 11 Optional Accessories 12 Technical Support 1 877 55 SMOKE 1 714 451 1411 Email Support info RedlineDetection com You will receive a call or email response within six 6 hours Shop Online www RedlineDetection com ...

Страница 3: ...AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES AND THERE ARE NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER MADE BY REDLINE EITHER EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR APPLICATION THE PURCHASER S SOLE REMEDY FOR ANY DEFECTIVE PRODUCT SHALL BE REPAIR REPLACEMENT OR REFUND AS STATED ABOVE AN...

Страница 4: ...ectrical power 6 Flow Control Valve Variable Releases vapor pressure into the system Close flow control valve to lock out system for pressure decay testing 7 Test Pressure Gauge Indicates test pressure set by regulator 8 Vapor Test Switch Begins ten minute vapor cycle Red light indicates vapor cycle Push again to stop testing 9 Air Only Test Switch Begins ten minute air only cycle Blue light indic...

Страница 5: ...ure into the system Close flow control valve to lock out system for pressure decay testing NOTE Fixed Pressure 11 14 in wc 0 47 PSI 0 032 BAR adjustable regulator only affects high pressure testing REAR BACK VIEW 16 Fluid Fill Port Remove fluid fill plug to fill machine with Redline approved vapor producing agent 17 12 Volt DC Power Cable 18 Compressed Air Inert Gas Inlet Replace coupler fitting i...

Страница 6: ...apor pass through 4 Daylight Spectrum LED Cordless Light PN 96 0185 Bright white beam finds even the tiniest wisps of vapor under the hood or chassis 5 OEM Approved Smoke Producing Fluid 2x 96 0039 8 fl oz 237 ml Vapor Producing Fluid will perform 100 s of typical tests per bottle Important Contains NO Dye Contaminants EVAP LOW PRESSURE 6 EVAP Service Tool Kit 96 0003 Schrader Valve Removal tool E...

Страница 7: ...o vehicle with the engine running 3 CONNECT TO AIR SUPPLY OPTIONAL a Connect compressed air supply or regulated inert gas supply to Air Inlet Replace quick coupler fitting if necessary 1 4 in NPT male 4 TO ADJUST FOR EVAP LOW PRESSURE TESTING Push Vapor or Air Only Test to begin 10 minute cycle Push again to stop a RED LIGHT indicates Vapor Test BLUE LIGHT indicates Air Only Test b Flow Meter indi...

Страница 8: ...ed to step 2 to find leaks 2 Remove the fuel cap 3 Open Flow Control Valve to input vapor into the system through adaptor 4 Replace fuel cap when dense vapor is seen exiting the filler neck 5 Continue pumping vapor into the system 6 Using the provided Halogen Inspection Light inspect for leaks under the hood and tracing the route of the EVAP system on the underside of the vehicle 7 Repair the syst...

Страница 9: ... other tailpipe to seal the system 2 Put Vapor Output Hose into Cone Adaptor to introduce vapor into the system A hot catalytic converter may consume some of the vapor All testing is performed with the engine off HowTo Diagnose Under Dashboard Leaks Many vehicles have a common vacuum line leading from the engine compartment through the fire wall under the dashboard This line supplies vacuum to cli...

Страница 10: ...ake and exhaust system at one time Many engine systems can be tested from the air box to the tip of the exhaust completely in a single test To do so install Power Intake Adaptor see instructions into intake ducting after air cleaner box AND install Power Intake Adaptor see instructions into exhaust pipe Convert Power Intake Adaptor in exhaust system into a block off by installing block off coupler...

Страница 11: ... leaks Retest after repairs are performed to confirm proper repair and seal Coolant System LeakTesting Cooling system leak testing can be performed two ways Use Speed Smoke to quickly and easily find cooling system leaks either with decay testing or using visible vapor First attach provided cooling system adaptor to pressurized coolant bottle or radiator at cap For decay testing simply pressurize ...

Страница 12: ...tion pressure with Power Intake Adaptor or a test pressure that is greater than the capacity of the weakest component in the system under test NEVER use Power Intake Adaptor when its failure could cause injury or catastrophic damage Before use Refer to Power Intake Adaptor Installation and Inflation procedures back pressure limitations and tether restraint installation instructions Installing Powe...

Страница 13: ...rnal component Contact Redline Detection Technical Support No Air Flow Open the flow control valve Check hoses are not kinked Poor Vapor Density or Volume Insufficient Vapor Producing Fluid Refill Flow Control Valve is partially closed Vapor Output Hose is kinked High Test Pressure Reading Vapor Output Hose is kinked TROUBLESHOOTING MAINTENANCE ...

Страница 14: ... vapor producing fluid for 500 typical tests 5 XL Cone Adaptor PN 96 0055 For use to seal openings from 3 4 in 8 6 cm to 5 25 in 13 3 cm to introduce vapor into exhaust and induction systems 6 Cooling System Adaptor 96 0086 To test cooling system or coolant reservoir attach to radiator 7 SmokeMeister Wand 96 0088 Tube delivers vapor to find wind and water leaks in cabin or trunk 8 Wand Tip Adaptor...

Страница 15: ......

Страница 16: ...Manufactured By Redline Detection LLC Technical Support 1 714 451 1411 Shop Online www RedlineDetection com P N 01 0194 ...

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