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39

USER MANUAL

▪  

Red Rooster Lifting Limited 

 Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ 

 Tel: +44 (0) 1651 872101 

 

M01-AH31-CH REV0

EXPLOSION PROTECTION

11.1 EARTHING

 

The hoist or hoist and trolley should normally earth through the top hook or the running wheels of the trolley into the supporting steel structure. If

 

this does not happen then the hoist can earth through the load chain of the hoist, when grounded. If the chain is rusty it can affect the earthing   

 

of the hoist. During inspection the chain may need cleaning, oiling or replaced to allow adequate earth leakage. If the earth leakage is less than

 

that recommended a separate earth strap should be fitted. Neither the running surface of beams nor the wheels should be painted. During lifts the  

 

load may be required to be earthed if there is any doubt as to the earth leakage from the hoist.  

 

IMPACT HAZARDS

 

The materials chosen and their coverings should help to prevent an ignition hazard so that a corroded section of steel does not impact against a  

 

light metal or high grade steel. The selected materials and the design should exclude as far as possible mechanical sparks due to impact, sliding  

 

or friction. Where external housings are made of aluminium then the possibility of impact should not be possible.

 

PLASTIC SURFACES

 

Where plastic has been used for the pendant, control boxes or on the hoist these surfaces must only be cleaned with a damp cloth (water), which  

 

reduces electrostatic charging due to friction from wiping with a cloth.

 

COMPRESSED AIR HOSES

 

All air hoses used in a Zone 1 + 21 & 2 + 22 areas should be ‘Anti-Static’ with a sufficiently low surface resistance to prevent an electrostatic  

 

ignition hazard. The Hose should always have a higher Safe Working Pressure that the hoist and above that of the air supply from the  

 

 compressor.

 

 

Air supply hoses need to be certified with a current report on the condition of the hose and checked before fitting to the hoist. The burst of a hose  

 

or connection failure can create a dust cloud and also create a static charge.

 

 

Hose safety whip cables should be used to prevent hoses flying if a connection fails to limit the dust cloud and the flying hose.

 

*Red Rooster hoists should only be operated with compressed air.

 

MINING APPLICATIONS

 

In general most standard Red Rooster hoists can be used for underground mining operations along with the surface buildings and services. The 

 

equipment is certified for Group I M2 use, so must be switched off / isolated in the event of an emergency. The equipment has to be robust, non- 

 

sparking, taking into account the conditions and the handling underground and be built to survive along with explosive protection from Methane  

 

gas / dust - Firedamp. The maximum surface temperature of 150°C for coal dust atmospheres will not be reached where a coal dust layer can be  

 

formed or 450°C where coal dust will not form a layer.

 

For mining hoists the lubrication oil shall be replaced with non-flammable substances or substances not capable of forming explosive  

 

 

atmospheres (BS EN 1127-2:2014). Hoist lubrication is controlled by the drip setting on the lubricator and set as per the manual.

 

▪ 

During use the operator must avoid loads or the bottom hook impacting with surrounding steel equipment and structural steel  

 

 

                     which may result in sparking or frictional sparks caused by dragging loads past fixed structures. 

 

▪ 

Any impacts involving light metal or cast iron should be avoided and these materials either protected or removed from the area. 

 

▪ 

Damaged or badly corroded coatings or chain should be replaced or repaired to keep up the UK Ex / ATEX rating of the  

 

 

 

equipment. For assistance contact RRL. 

 

▪ 

Earthing of hoists is not usually required as the hook connection to structure allows the hoist to connect to earth.  

 

 

 

 

▪ 

The running surfaces of beams and cranes should not be painted to allow wheels to earth to the structure. 

 

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Stainless steel ‘C’ track systems should be applied with an earth wire to connect onto the structure. 

 

▪ 

Plastic junction boxes should only be cleaned with water and a clean cloth to reduce any electrostatic charge coming from the    

 

                     rubbing of the plastic surface. 

 

▪ 

Dust should not be allowed to accumulate on the hoist, trolley, crane or junction boxes. 

 

▪ 

Only use a damp cloth for wiping plastic surfaces.

DANGER

Содержание TMH-30T-CH

Страница 1: ...CROSS HAULING AIR HOIST USER MANUAL MODEL TMH 30T CH...

Страница 2: ......

Страница 3: ...AR BELOW THE HOIST 3 4 MOUNTING ON TROLLEYS 3 5 OPERATIONAL BREAKDOWN OR ACCIDENT 3 6 NON VERTICAL LIFTING SECTION 4 MAINTENANCE 4 1 GENERAL 4 2 REPAIRS 4 3 SILENCING 4 4 CHANGING THE SILENCERS 4 5 FI...

Страница 4: ...o them This manual should be accessible at all times to the relevant person in case of loss ask your dealer for a new copy Specification sheet gives full details of actual model supplied The nameplate...

Страница 5: ...f non electrical equipment in a hazardous area is covered by Products Intended for use in Potentially Explosive Atmospheres 2016 UK SI 2016 No 1107 as amended by UK SI 2019 No 696 In Europe and severa...

Страница 6: ...so available as Ex ZONE 1 or 2 hoists for use in hazardous areas with corrosion protection and can work in temperatures of 20 C to 60 C When used outdoor or offshore hoists should be protected against...

Страница 7: ...he installation of an in line air service unit although essential cannot in itself compensate for serious contamination in the air supply When operating the compressor in moist humid or dusty atmosphe...

Страница 8: ...ment This allows the load to turn without twisting the chain However when repeatedly handling loads with the bottom hook close to the hoist especially when rotation of the load is prevented there is t...

Страница 9: ...e hoist is outside and not protected it should be checked lubricated and run daily The emergency stop button valve operates immediately Upper and lower limit switches levers work satisfactorily Load c...

Страница 10: ...INSTALLATION INSTRUCTIONS Hook suspension with long chain drops Problem When a long heavy chain is fitted and the raise is pressed with the hoist in an unloaded condition due to the centre line of the...

Страница 11: ...adows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH31 CH REV0 GETTING STARTED STANDARD HOSE CONNECTION PENDANT CONTROL OR HOIST WITH EXTERNAL EMERGENCY STOP VALVE STANDARD HOSE CONNECT...

Страница 12: ...MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH31 CH REV0 GETTING STARTED Some hoists are fitted with internal emergency stop...

Страница 13: ...y Chains used in these areas should be re lubricated on a regular basis NEVER use heavy grease or bitumen based products to lubricate the chain as these will foul the chain guide idler and load wheels...

Страница 14: ...in the area and make sure the pendant hangs vertically and cannot swing or get blown against anything When there is a longer break in the lifting operation and the load has been landed then the emerg...

Страница 15: ...ss of the weight of the load being lifted Do not use the hoist to lift lower personnel Fig B Only use the hoist to lift a load vertically It is not designed to pull or drag loads without modification...

Страница 16: ...sure that the load bar and tie bar nut have been secured and the trolley side plates are set parallel to the beam web Ensure that the tie bars are correctly adjusted in the slots with the anti tilt ro...

Страница 17: ...angle from the vertical The range of hoists covered will have CH at the end of the model number confirming the hoist has been modified and is suitable for cross hauling of loads Using air hoists with...

Страница 18: ...18 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH31 CH REV0...

Страница 19: ...19 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH31 CH REV0...

Страница 20: ...omatic brake and the hoist limits Where hoists are not to be used for a long period they should be well lubricated after use and again before continuing with the work see lay up instructions Hoists an...

Страница 21: ...ny wear should be measured and checked against section 10 1 BRAKE With a load applied check the brake efficiency If there is any delay in actuation or slippage the brake is defective and the hoist mus...

Страница 22: ...move the 4 x M6 screws to remove the perforated plate Replace 2 x nylon and 1 x felt disc Remove the 4 x M8 outer bolts holding the main exhaust cover on Replace the 3 x nylon and 1 x felt pads The fi...

Страница 23: ...y the centre portion of a link of the old chain to allow a chain diameter to pass through Connect the spare link to the last link of the old chain and the first link of the replacement chain Use the o...

Страница 24: ...d chain should be used All chain is to EN818 7 ANNEX B TMH 30T HEAVY DUTY RUD RT Nominal diameter 23 5 0 3 1 1 mm Pitch 66 0 0 7 0 3 mm Max dia at weld 24 6 mm Min breaking force 750 kN Surface hardne...

Страница 25: ...ion 4 Motor Section 5 Brake Section 6 Load Limiter 7 Valve Section 8 Pendant Hose Set 9 Pendant Control with E Stop 10 Lower Hook 11 Gear Box 12 Hanger Eye for Lifting the Hoist 13 Chain 14 Limit Leve...

Страница 26: ...Ring Gear Second Pinon Second Star Gear Second Ring Gear Third Pinion Third Star Gear Third Ring Gear When there is steps on the tooth due to wear replace them 115 Coupling STD W 2 6mm MAX W 2 8mm Rep...

Страница 27: ...the pin due to wear replace them When replacing Pin replace Needle bearing as well 209 213 Third Pinion Cage Insert Pin and replace if there is much play 66 Vane STD L 170mm MIN L 168 5mm STD W 30mm M...

Страница 28: ...55 Hook Hook End Piece Replace both Hook and Hook end piece when L play exceeds 4 5mm 275 Under Hook Holder STD L 55mm MAX L 58mm STD W 89mm MAX W 91mm Replace the one more than MAX limit Replace when...

Страница 29: ...lubricate the hoist as specified above If the hoist is contaminated with dirt or chemicals wash with a propriety mild solvent or detergent and thoroughly rinse off with fresh water Allow to dry and s...

Страница 30: ...the chain that the bottom hook is not twisted through the chain fall on multi fall blocks Hoists with long drops of chain and heavy loads in the chain collectors will require a secondary suspension p...

Страница 31: ...ire AB51 0EZ Tel 44 0 1651 872101 M01 AH31 CH REV0 CHAIN COLLECTORS TMH 30T Tit Approved By Checked By Drawn By Designed By B Aitken E Crichton E Crichton Scale Surname Material Sheet Size A3 06 04 2...

Страница 32: ...Unless a lower supply pressure is to be used the load limiter will not require adjustment All models in the range incorporate an adjustable load limiter HOW IT WORKS Located adjacent to the control va...

Страница 33: ...d then at full speed The hoist will stop automatically Rotate the screw one turn in a clockwise direction and again engage the hoisting mode Continue one rotation at a time until the load limiter fail...

Страница 34: ...Motor Defective part in Gear Brake is not released due to damage on O rings and packing Adjust air inlet pressure 6 Bar Reassemble Valve bush Replace part Replace part Replace defective O ring gasket...

Страница 35: ...parts in Motor Defective parts in Gear Brake is not released due to damage on O rings and packing Adjust air inlet pressure 6 Bar Adjust hose length or change hose dia and piping part Replace hose Rem...

Страница 36: ...HLY OFFSHORE INSPECTION Arrange to have the hoist examined by a person specifically trained and experienced in the examination of lifting machines This can be done by a Red Rooster engineer or an inde...

Страница 37: ...t other components or to function by means of friction generation They require periodic inspection and replacement and comprise of the rotor vanes and the brake disc Inadequate lubrication seriously r...

Страница 38: ...r use in Zones 21 and 22 Mining Ex Group I M2 Ex h I Mb Mechanical equipment de energised in an emergency TROLLEYS AND OVERHEAD CRANES Red Rooster trolleys and overhead cranes use standard steel wheel...

Страница 39: ...tatic charge Hose safety whip cables should be used to prevent hoses flying if a connection fails to limit the dust cloud and the flying hose Red Rooster hoists should only be operated with compressed...

Страница 40: ...its Radio control Please contact us for cross hauling applications The TMH 30T CH is a 30 tonne chain hoist from Red Rooster Lifting This is part of our hook suspension air hoist range for lifting equ...

Страница 41: ...H CROSS HAULING AIR HOIST C06 AH31 CH REV1 All measurements are in mm Information subject to change without notice DIMENSIONS HOIST MODEL TMH 30T CH WLL 30000 kg CHAIN FALLS 2 LIFTING SPEED WITH LOAD...

Страница 42: ...ations like cross hauling to transfer loads from one hoist to another a formal work pack should be in place including a lift plan method statement and a risk assessment completed by a competent person...

Страница 43: ...43 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH31 CH REV0 DRAWINGS AND PARTS LISTS REVISION HISTORY DATE APPROVED...

Страница 44: ...D01 AH31 REV4 18 03 28 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101...

Страница 45: ...D01 AH31 REV4 18 03 28 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 Hoist Body TMH 30T...

Страница 46: ...113 425814A50 LOAD SHEAVE 1 114 425814N90 CHAIN GUIDE COVER 1 115 425806200 COUPLING 1 116 425814360 CHAIN SEPARATOR 1 117 425814220 HANGER PIN 2 118 425814660 KNOCK PIN 16 10 119 425814N10 LIMIT LEVE...

Страница 47: ...10 230 131704030 HEX SOCKET HEAD CAP SCREW M4X30 2 231 131103006 O RING S 8 1 232 131101215 O RING P 215 1 233 131117274 O RING AS568 274 1 234 130302020 RETAINING RING S 20 3 235 130301125 RETAINING...

Страница 48: ...D01 AH31 REV4 18 03 28 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 Built In Mains Emergency Stop Valve Pendant Body TMH 30T...

Страница 49: ...31705014 HEX SOCKET HEAD CAP SCREW M5X14 4 040 132306025 HEX SOCKET SET SCREW M6X25 1 041 134403106 HEX NUT M6 1 042 131103016 O RING S 20 1 043 131103022 O RING S 28 5 044 130406005 PARALLEL PIN 4X10...

Страница 50: ...D01 AH31 REV4 18 03 28 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 Cord Body TMH 30T...

Страница 51: ...9 131705014 HEX SOCKET HEAD CAP SCREW M5X14 4 040 132306025 HEX SOCKET SET SCREW M6X25 1 041 134403106 HEX NUT M6 1 042 131103016 O RING S 20 1 043 131103022 O RING S 28 5 044 130406005 PARALLEL PIN 4...

Страница 52: ...er Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 87...

Страница 53: ...CREW 4X20 6 2P 132105005 HEX SOCKET SET SCREW M5X5 4 2S 131109001 O RING S 3 HS90 2 2T 131103008 O RING S 10 2 2U 131103009 O RING S 11 2 2 2V 420224V61 EMERGENCY STOP VALVE 1 2W 420228V50 EMERGENCY S...

Страница 54: ...ter Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 Pendant VTP2M Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ T...

Страница 55: ...BS54 EMERGENCY STOP BUTTON 1 5 304P 8mm TO 6mm BANJO 4 6 P118 90 ELBOW 6mm 2 7 P112 4 WAY JUNCTION 1 8 301P 8mm TO 6mm REDUCER 1 9 BIK 3209 P VALVE PENDANT VALVE 2 10 P087 1 8 TO 6mm PUSHFIT 2 11 TP...

Страница 56: ......

Страница 57: ...57 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH31 CH REV0 ACCESSORIES...

Страница 58: ...306 2B 1 VJJ4703 2B DUMP VALVES On hoists fitted with 1 4 air hose in place of tubes dump valves are fitted to the control lines to reduce operating delays Valve model DV 0 25 FILTER SILENCING TYPE AM...

Страница 59: ...59 USER MANUAL Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH31 CH REV0 ACCESSORIES...

Страница 60: ...electrical equipment and goods If contamination from purged water is not a problem then automatic drain units should be selected Failure to fit and drain the filter will result in excessive moisture...

Страница 61: ...ge to the internal parts 2 Do not use tools on the pressure regulator knob as this may cause damage It must be operated manually MOUNTING ADJUSTMENT CAUTION 1 Be sure to unlock the knob before adjusti...

Страница 62: ......

Страница 63: ...63 LOG BOOK Red Rooster Lifting Limited Nauta House The Meadows Oldmeldrum Aberdeenshire AB51 0EZ Tel 44 0 1651 872101 M01 AH31 CH REV0 LOG BOOK...

Страница 64: ...IREMENTS The items listed below are intended as a guide for performing daily visual inspections of the components that have a direct bearing on the safety of the hoist and or trolley where the status...

Страница 65: ...TION Function test hoists running speed and control operation without load and then check lifting a load of around 50 of SWL to check brake operation and controls when loaded LIMIT SWITCHES Check oper...

Страница 66: ...R DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 AIR HOIST CHECKS HOOK SWIVEL AIR LEAKS AIR SET LUBRICATION SAFETY CATCHES NOISE OPERATION PENDANT OPERATION E...

Страница 67: ...TO BE CARRIED OUT MONTHLY IN PRODUCTION OPERATIONS WHERE HEAVILY USED OR IN HARSH WORKING CONDITIONS TO BE CARRIED OUT THREE MONTHLY WHEN THE HOIST IS ONLY USED OCCASIONALLY PLEASE CONTACT RED ROOSTE...

Страница 68: ...651 872101 Nauta House Oldmeldrum E sales redroosterlifting com The Meadows Aberdeenshire AB51 0EZ W www redroosterlifting com Depot Unit 26 Kelvin Way T 44 0 121 525 4162 Kelvin Way Trading Estate We...

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