Red-D-Arc DC-600 Скачать руководство пользователя страница 4

DC-600

FOR ELECTRICALLY
powered equipment.

8.a. Turn off input power using the disconnect

switch at the fuse box before working on
the equipment.

8.b. Install equipment in accordance with the U.S. National

Electrical Code, all local codes and the manufacturer’s
recommendations.

8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

CYLINDER may explode
if damaged.

7.a. Use only compressed gas cylinders

containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely

chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

• Away from areas where they may be struck or subjected to

physical damage.

• A safe distance from arc welding or cutting operations and

any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand

tight except when the cylinder is in use or connected for
use.

7.g. Read and follow the instructions on compressed gas

cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.

iii

SAFETY

iii

Mar ‘95

WELDING SPARKS can
cause fire or explosion.

6.a. Remove fire hazards from the welding area.

If this is not possible, cover them to prevent

the welding sparks from starting a fire.
Remember that welding sparks and hot

materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site,

special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.

6.c. When not welding, make certain no part of the electrode

circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have
been “cleaned”. For information, purchase “Recommended
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).

6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil

free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.

6.g. Connect the work cable to the work as close to the welding

area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate cir-
cuits. This can create fire hazards or overheat lifting chains
or cables until they fail.

6.h. Also see item 1.c.

Содержание DC-600

Страница 1: ...safety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AN...

Страница 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Страница 3: ...ctrical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for...

Страница 4: ...prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraul...

Страница 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Страница 6: ...t be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes to the purchaser...

Страница 7: ...f Graphical Symbol for Ground Connection B 4 Controls and Settings B 5 Auxiliary Power in MS Receptacle B 6 Overload Overcurrent and Fault Protection B 6 Operating Steps B 7 Remote Control of Machine...

Страница 8: ...Precautions D 1 Routine and Periodic Maintenance D 2 Troubleshooting Section E Safety Precautions E 1 How to Use Troubleshooting Guide E 1 Troubleshooting Guide E 2 Wiring Diagrams Connection Diagram...

Страница 9: ...elay in tripping action that decreases as the magnitude of the current increases RECOMMENDED INPUT WIRE AND FUSE SIZES Standard Volatge 230 460 575 60 Code Number 10650 100 Duty Cycle 108 54 43 50 Dut...

Страница 10: ...ical earth ground Set the DC 600 Power ON OFF PUSH BUTTON to the OFF position when connecting power cord to input power __________________ SELECT PROPER LOCATION Place the welder where clean cooling a...

Страница 11: ...cal electrical codes or see the Technical Specifications page in this manual GROUND CONNECTION Ground the frame of the machine A ground terminal marked with the symbol is located inside the Case Back...

Страница 12: ...ructions can cause immedi ate failure of components within the machine __________________ To reconnect a multiple voltage machine to a different voltage remove input power and change the position of t...

Страница 13: ...rminals in the lower right and lower left corners of the Case Front Assembly See Figure A 4 3 Pull out the retractable strain relief loops 4 Insert the electrode lead through the loop directly below t...

Страница 14: ...nt is a 14 Pin MS type recep tacle for connection of auxiliary equipment such as wire feeders Also terminal strips with 115VAC and connections for auxiliary equipment are located behind the hinged acc...

Страница 15: ...ilation or exhaust to remove fumes from breathing zone WELDING CUTTING and GOUGING SPARKS can cause fire or explosion Keep flammable material away Do not weld cut or gouge on containers that have held...

Страница 16: ...g for a large variety of processes and procedures Output Control Potentiometer that provides easy single range continuous control Output Control Switch that provides simple switch ing from local to re...

Страница 17: ...itch OUTPUT TERMINALS ENERGIZED Remote Control of Output Terminals Energized or Non Energized LOCAL REMOTE Switch SYMBOL MEANING Control Of Output Voltage and Current is Via DC 600 s Control Dial Remo...

Страница 18: ...der complies with both Underwriters Laboratories UL standards and Canadian Standards Association CSA standards 60 Hertz Models Gas Metal Arc Welding GMAW Flux Cored Arc Welding FCAW MEANING OF GRAPHIC...

Страница 19: ...OUTPUT CONTROL This control provides continuous control of the machine s output voltage and current from mini mum to maximum typical full pot range between 15 to 44 volts and 90 to 750 amps as it is...

Страница 20: ...Section AUXILIARY POWER IN MS RECEPTACLE 42 volt AC auxiliary power as required for some wire feeders is available through the wire feeder MS receptacle A 10 amp circuit breaker protects the 42 volt...

Страница 21: ...toggle switch on the control panel labeled Remote Panel gives the operator the option of con trolling the machine output from a remote location If in the Remote position a wire feeder with remote con...

Страница 22: ...should provide trouble free starting These pro cedures apply to single solid wires and Innershield wires 1 Cut the electrode to a sharp point 2 Set the NA 3 Open Circuit Voltage Control to the same d...

Страница 23: ...performance the NA 3 Open Circuit Voltage Control and Voltage Control setting should be the same Set the Inch Speed Control for the slowest inch speed possible b To adjust the Open Circuit Voltage Co...

Страница 24: ...ERGED ARC mode depending on the weld ing process being used 2 Set the DC 600 LOCAL REMOTE SWITCH to the REMOTE position 3 Set the DC 600 OUTPUT TERMINALS switch to REMOTE 4 Set the LN 8 Welding Mode S...

Страница 25: ...10 Automatic Wire Feeders NA 3 NA 5R NA 5 Tractors LT 7 LT 56 FIELD INSTALLED OPTIONS Remote Output Control K775 or K857 with K864 Adapter An optional remote out control is available The K775 is the...

Страница 26: ...through the strain relief box connectors and into the terminal strip Connect wire feeder control cable as specified in specific connection diagram and make other terminal strip connections as specifie...

Страница 27: ...n the DC 600 OFF and reverse the cables NOTE When it is not necessary to have separate ground cables for stick and semi automatic or automatic welding connect a jumper from the MULTI PROCESS SWITCH Wo...

Страница 28: ...acket or any condition that would affect the proper operation of the machine Perform Periodically Clean the inside of the machine with low pressure air stream Clean the following parts Main transforme...

Страница 29: ...CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally...

Страница 30: ...g and place it directly into the equipment Don t set the P C Board on or near paper plastic or cloth which could have a static charge If the P C Board can t be installed immediately put it back in the...

Страница 31: ...REAS OF MISADJuSTMENT S Contact the Lincoln Electric Service Dept 216 383 2531 or 1 888 935 3877 1 Check for blown or missing fuses in input lines 2 Check the three phase input line voltage at the mac...

Страница 32: ...orking 60HZ machines only POSSIBLE AREAS OF MISADJUSTMENT S 1 The input line voltage may be low Check all three phases 2 Make sure input line voltage matches machine rating and the reconnect panel is...

Страница 33: ...manual TROUBLESHOOTING GUIDE PROBLEMS SYMPTOMS Machine input contactor operates but machine has no weld output Fan runs and pilot light glows POSSIBLE AREAS OF MISADJUSTMENT S 1 Place OUTPUT TERMINAL...

Страница 34: ...as of misadjustment have been checked and the problem persists Contact your local Authorized Field Service Facility Observe Safety Guidelines detailed in the beginning of this manual TROUBLESHOOTING G...

Страница 35: ...OF MISADJUSTMENT S 1 If a remote control unit is NOT connected to the terminal strip 75 76 and 77 terminals or is not connected to the 14 pin MS receptacle the LOCAL REMOTE SWITCH must be in the Local...

Страница 36: ...re at terminal strip or OUTPUT TERMINALS switch is in ON position The DC600 will NOT shut off when the Power Switch is turned to OFF POSSIBLE AREAS OF MISADJUSTMENT S 1 Remove all welding cables and c...

Страница 37: ...Observe Safety Guidelines detailed in the beginning of this manual TROUBLESHOOTING GUIDE PROBLEMS SYMPTOMS The weld output terminals are always electrically hot POSSIBLE AREAS OF MISADJUSTMENT S 1 Re...

Страница 38: ...in the beginning of this manual TROUBLESHOOTING GUIDE PROBLEMS SYMPTOMS Poor arc starting when the DC600 is in the CV Sub Arc or CV Innershield Modes Machine has output but trips off immediately when...

Страница 39: ...persists Contact your local Authorized Field Service Facility Observe Safety Guidelines detailed in the beginning of this manual TROUBLESHOOTING GUIDE PROBLEMS SYMPTOMS Poor arc characteristics in al...

Страница 40: ...SCR SCR SCR SCR SCR SCR 1 2 3 4 5 6 OUTPUT SNUBBER G6 G4 G2 OUTPUT RECTIFIER ASSEMBLY SCR SNUBBERS G1 G3 G5 NECESSARY TO HAVE SEPARATE GROUND A A A A A A C C C C C C N G 1 CR2 10 J7 1 2 3 4 5 6 7 8 10...

Страница 41: ...2V AC WORK OUTPUT CONTROL OUTPUT CONTROL OUTPUT CONTROL TRIGGER CIRCUIT TRIGGER CIRCUIT SEE APPROPRIATE WIRING DIAGRAM FUNCTION FUNCTIONS ARE LISTED FOR REFERENCE ONLY AND EACH MAY OR MAY NOT BE PRESE...

Страница 42: ...adds error to the LN 7 voltmeter Above diagram shows electrode connected positive To change polarity turn power off reverse the electrode and work leads at the power 41 4 2 31 32 75 76 77 NEGATIVE PO...

Страница 43: ...r the electrode polarity is changed N G If lead 21 is to be connected to the terminal strip connect to N F The LN 9 voltage control jumpers must be connected as follows refer to LN 9 Operating Manual...

Страница 44: ...al 21 on the terminal strip Note that this is not the preferred connection because it adds error N D Connect the control cable ground lead to the frame terminal marked near the power source terminal s...

Страница 45: ...t the power source physically suitable for the installation An S16586 LENGTH N D N F INPUT CABLE PLUG CONTROL CABLE 41 4 2 31 32 75 76 77 N F 21 21 REMOTE VOLTAGE SENSING LEAD TO NA 5 5R BOLT TO CABLE...

Страница 46: ...UT CONTROL OUTPUT CONTROL OUTPUT CONTROL TRIGGER CIRCUIT Only qualified persons should install use or service this machine Do not operate with covers removed Disconnect power source before servicing D...

Страница 47: ...LOCATION OF BASE MOUNTING HOLES 94 20 00 M12244 6 DC 600 1 20 89A 27 87 9 20 27 50 3 25 39 95 22 25 29 93 THIS DIMENSION WILL VARY WITH POSITION OF HANDLE DIMENSION PRINT WITH K817P UNDERCARRIAGE 11 1...

Страница 48: ...12 M15200 3 17 76 38 00 5 19 DIMENSION PRINT WITH K842 UNDERCARRIAGE 20 00 27 65 37 86 LOCATION OF BASE MOUNTING HOLES 29 93 94 3 25 23 28 22 25 11 12 27 50 7 11 54 91 49 89 DIMENSION PRINT WITH K842...

Страница 49: ...6 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for shipment at one time to...

Страница 50: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 51: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 52: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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