Red-D-Arc Welderentals D300K 3+3 SE Скачать руководство пользователя страница 3

SECTION A:

WARNINGS

  

CALIFORNIA PROPOSITION 65 WARNINGS

WARNING: 

Breathing diesel engine exhaust

exposes you to chemicals known to the State
of California to cause cancer and birth defects,

or other reproductive harm.

• Always start and operate the engine in a 

well-ventilated area.

• If in an exposed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system. 
• Do not idle the engine except as necessary.

For more information go to 

www.P65 warnings.ca.gov/diesel

WARNING: This product, when used for welding or
cutting, produces fumes or gases which contain
chemicals known to the State of California to cause
birth defects and, in some cases, cancer. (California
Health & Safety Code § 25249.5 

et seq.)

WARNING: Cancer and Reproductive Harm
www.P65warnings.ca.gov

ARC WELDING CAN BE HAZARDOUS. PROTECT
YOURSELF AND OTHERS FROM POSSIBLE SERIOUS
INJURY OR DEATH. KEEP CHILDREN AWAY. 
PACEMAKER WEARERS SHOULD CONSULT WITH
THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For
additional safety information, it is strongly recommended 
that you purchase a copy of “Safety in Welding & Cutting - 
ANSI Standard Z49.1” from the American Welding Society, 
P.O. Box 351040, Miami, Florida 33135 or CSA Standard 
W117.2-1974. A Free copy of “Arc Welding Safety” booklet 
E205 is available from the Lincoln Electric Company, 
22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION,
MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE POWERED

EQUIPMENT.

   1.a. Turn the engine off before troubleshooting

and maintenance work unless the
maintenance work requires it to be running.

   1.b. Operate engines in open, well-ventilated areas or vent the engine

exhaust fumes outdoors.

   1.c. Do not add the fuel near an open flame welding

arc or when the engine is running. Stop the
engine and allow it to cool before refueling to
prevent spilled fuel from vaporizing on contact

with hot engine parts and igniting. Do not spill fuel when filling
tank. If fuel is spilled, wipe it up and do not start engine until
fumes have been eliminated.

   1.d.  Keep all equipment safety guards, covers 

and devices in position and in good repair.
Keep hands, hair, clothing and tools away 
from V-belts, gears, fans and all other 
moving parts when starting, operating or
repairing equipment.

   1.e. In some cases it may be necessary to remove safety guards to

perform required maintenance. Remove guards only when
necessary and replace them when the maintenance requiring
their removal is complete. Always use the greatest care when
working near moving parts.

   1.f.  Do not put your hands near the engine fan. Do not attempt to

override the governor or idler by pushing on the throttle control
rods while the engine is running.

   1.g. To prevent accidentally starting gasoline engines while turning

the engine or welding generator during maintenance work,
disconnect the spark plug wires, distributor cap or  magneto wire
as appropriate.

   1.h. To avoid scalding, do not remove the radiator

pressure cap when the engine is 

hot.

ELECTRIC AND

MAGNETIC FIELDS MAY

BE DANGEROUS

   2.a. Electric current flowing through any conductor

causes localized Electric and Magnetic Fields (EMF). 
Welding current creates EMF fields around welding cables 
and welding machines

   2.b. EMF fields may interfere with some pacemakers, and 

welders having a pacemaker should consult their physician
before welding.

   2.c. Exposure to EMF fields in welding may have other health effects

which are now not known.

   2.d. All welders should use the following procedures in order to

minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure

them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work

cables. If the electrode cable is on your right side, the
work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as pos-

sible to the area being welded.

2.d.5. Do not work next to welding power source.

SAFETY

Safety 02 of 04 - 5/16/2018

Содержание D300K 3+3 SE

Страница 1: ...However your overall safety can be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRE...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...Current B 2 Auxiliary Power B 3 ________________________________________________________________________ Maintenance Section D Safety Precautions D 1 General Instructions D 1 Cooling System D 1 Bearin...

Страница 7: ...ICAL DIMENSIONS 1 Duty cycle is based on a 10 minute period This machine can be loaded to 300 amps for 6 minutes out of every 10 minute period 2 Output rating in watts is equivalent to volt amperes at...

Страница 8: ...ependable operation Auxiliary Power 2400W of nominal 120V 60Hz AC Output voltage is maintained within 10 at all loads up to rated capacity Welder Enclosure The complete welder is rubber mounted on a r...

Страница 9: ...g stud marked with the symbol is provided on the welding generator frame foot In gen eral if the machine is to be grounded it should be connected with a 8 or larger copper wire to a solid earth ground...

Страница 10: ...ECOMMENDED COPPER CABLE SIZES Cables Sizes for Combined Length of Electrode Plus Work Cable Amps Duty Cycle up to 200 ft 200 to 250 ft 300 60 1 0 2 0 250 100 1 1 0 VEhICLE MOuNTINg Improperly mounted...

Страница 11: ...be observed This system is NEgATIVE gROuND CAuTION gASES FROM BATTERY can explode Keep sparks flame and cigarettes away BATTERY ACID can burn eyes and skin Wear gloves and eye protection and be carefu...

Страница 12: ...e instructions and parts lists ELECTRIC ShOCK can kill Do not touch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground Always wear dry insulating glo...

Страница 13: ...ection WARNINg CAuTION D300K 3 3 SE BREAK IN PERIOD Lincoln Electric selects high quality heavy duty indus trial engines for the portable welding machines we offer While it is normal to see a small am...

Страница 14: ...designated points Auxiliary Power The AC auxiliary power supplied as standard has a rating of 2400W of 120 VAC 60 hertz With the 2400W 120 VAC auxiliary power one 120V duplex grounding type receptacle...

Страница 15: ...e Do not operate with enclosure or guards off Stop engine before servicing Keep away from moving parts See additional warning information throughout this operator s manual and WARNINg 4 Follow the eng...

Страница 16: ...d battery clamp When reinstalling connect negative cable last Keep well ventilated uSINg A BOOSTER connect positive lead to battery first then connect negative lead to engine foot BATTERY ACID CAN BuR...

Страница 17: ...age I Battery ENGINE SERVICE EVERY DAY OR EVERY 8 HOURS FIRST SERVICE 50 HOURS EVERY 100 HOURS OR 3 MONTHS EVERY 150 HOURS OR 4 MONTHS EVERY 300 HOURS OR 9 MONTHS ENGINE SERVICE NOTE 2 EVERY 600 HOURS...

Страница 18: ...is receptacle must not be tripped Reset if necessary Push the Reset button located on the GFCI This will assure normal GFCI operation Plug a night light with an ON OFF switch or other product such as...

Страница 19: ...you do not understand or are unable to perform the Recommended Course of Action safely contact your local Authorized Field Service Facility hOW TO uSE TROuBLEShOOTINg guIDE Service and Repair should...

Страница 20: ...to both the main generator and exciter 4 Electrode lead or work lead con nection may be poor Tighten all connections 5 Wrong grade of brushes may have been installed on generator Use proper brushes 6...

Страница 21: ...tput low causing low output compared to indication Check exciter field circuit 2 Operating speed too low or too high 1 Current Range Selector switch may be set at an intermediate position If all recom...

Страница 22: ...l 4 Air mixed in the fuel system 5 Clogged fuel filter Replace 6 Irregular and faulty fuel supply Injector pump trouble Repair in an authorized field service shop 7 Glow plug not heated Breakage of th...

Страница 23: ...cor rect the level 2 Too low viscosity of the engine oil Inspect and replace the oil with proper grade 3 Faulty injection timing Repair in a service shop 1 Unsuitable fuel Inspect and replace with cor...

Страница 24: ...CTOR J5 CONNECT PLUG P5 ON W F M TO CONNECTOR J5 ON MACHINE WIRE FEED MODULE MACHINE MUST NOT BE RUNNING WHEN MAKING THESE CONNECTIONS W F M CONTROL PANEL NEGATIVE CV OUTPUT TERMINAL PANEL INLINE CONN...

Страница 25: ...Red D Arc D300K 3 3 SE 11948...

Страница 26: ......

Страница 27: ...4 Upper Control Panel Assembly 36 Lower Control Panel Assembly 38 Engine Assembly 41 Radiator Assembly 44 Fuel Tank Assembly 46 Base Lift Bale Assembly 48 Welding Generator Coupling 1 of 2 50 Welding...

Страница 28: ...DIATOR ASSEMBLY AR 5 P 737 G FUEL TANK ASSEMBLY AR 6 P 737 H BASE LIFT BALE ASSEMBLY AR 7 P 737 J WELDING GENERATOR COUPLING 1 OF 2 AR 8 P 737 K WELDING GENERATOR COUPLING 2 OF 2 AR 9 P 737 L ROOF DOO...

Страница 29: ...P 737 A jpg Index of Sub Assemblies 11948 Red D Arc D300K 3 3 SE 11948 33 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 30: ...BLY 1 9SM8859 93 ENGINE MOUNTING 1 9SS30143 FUEL SHUT OFF ROD 1 9SS27402 SPRING 1 9SG7547 HARNESS ASBLY 1 9SS30169 EXHAUST OUTLET PIPE 1 9SS30170 EXHAUST CLAMP 1 9SS30174 CONNECTOR TERMINAL 2 Miscella...

Страница 31: ...No Image Miscellaneous Items Red D Arc D300K 3 3 SE 11948 35 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 32: ...2BR HN 4 3A 9SM13335 SELECTOR SWITCH ASBLY 1 3B 9SCF000127 10 24X1 75RHS FULL GR2 1427 2 3C 9SS10918 60 SPACER 2 9SS9262 27 PLAIN WASHER 2 9ST9695 1 LOCKWASHER 2 9SCF000010 10 24HN 2 9SL16338 NAMEPLAT...

Страница 33: ...P 737 C jpg Upper Control Panel Assembly Red D Arc D300K 3 3 SE 11948 37 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 34: ...38 3 THERMOPLASTIC SCREW 2 9SM16996 RECEPTACLE COVER 1 7 9SS29921 SWITCH START 1 9SCF000042 8 32HN 2 9SCF000059 8 32X 875RHS 2 9SS9262 3 PLAIN WASHER 2 8D 9ST13637 5 DIODE BRIDGE35A800VF W1 PH 2 9ST42...

Страница 35: ...9ST10889 KNOB 1 9ST12380 6 BUSHING 1 26A 9SL16339 NAMEPLATE LOWER 1 26B 9SS8025 92 SELF TAPPING SCREW 6 9SM24953 GUARD CASE FRONT LEFT 1 9SM24952 GUARD CASE FRONT RIGHT 1 Lower Control Panel Assembly...

Страница 36: ...P 737 D jpg Lower Control Panel Assembly 40 Red D Arc D300K 3 3 SE 11948 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 37: ...LAIN WASHER 4 9SM20357 AIR INTAKE HOSE 1 9SS10888 33 HOSE CLAMP 2 5 9ST10642 86 FLEX TUBE 1 9ST13777 1 HOSE CLAMP 2 6 9ST10642 187 FLEX TUBE 1 9ST13777 1 HOSE CLAMP 2 7 9SL16574 MUFFLER RDA 1 8 9SS272...

Страница 38: ...R RADIATOR HOSE 1 9SS10888 44 HOSE CLAMP 1 9SS10888 8 HOSE CLAMP 1 14 9SL12245 LOWER RADIATOR HOSE 1 9SS10888 44 HOSE CLAMP 1 9SS10888 8 HOSE CLAMP 1 Engine Assembly 42 Red D Arc D300K 3 3 SE 11948 Pr...

Страница 39: ...P 737 E jpg Engine Assembly Red D Arc D300K 3 3 SE 11948 43 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 40: ...HELL 1 2B 9SS9225 8 THREAD FORMING SCREW ROLLING 4 2C 9SM8003 RADIATOR CAP COVER ASBLY 1 2D 9SS8025 12 SELF TAPPING SCREW 2 4 9SM19051 FAN SHROUD ASBLY 1 5A 9SL16395 FAN GUARD RIGHT 1 5B 9SL16396 FAN...

Страница 41: ...P 737 F jpg Radiator Assembly Red D Arc D300K 3 3 SE 11948 45 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 42: ...LOCKWASHER 2 7D 9SCF000029 5 16 18HN 2 9SM16685 4 OUTPUT PANEL ASBLY 1 8A 9SM13946 1 OUTPUT RAIL 1 9SS9225 22 THREAD FORMING SCREW ROLLING 2 9ST9860 3 LOCKWASHER 2 9SCF000029 5 16 18HN 2 8E 9SM16779...

Страница 43: ...P 737 G jpg Fuel Tank Assembly Red D Arc D300K 3 3 SE 11948 47 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 44: ...SS24469 CLIP CABLE 1 9ST11525 5 SPEED NUT1 4 20 1 9SS9225 8 THREAD FORMING SCREW ROLLING 1 4 9SS14922 1 BATTERY CABLE GROUND STRAP 1 9SS9225 26 THREAD FORMING SCREW ROLLING 2 5A 9SL9084 LIFT BALE HOOK...

Страница 45: ...P 737 H jpg Base Lift Bale Assembly Red D Arc D300K 3 3 SE 11948 49 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 46: ...5 1 EXCITER LOCK NUT 1 8A 9SL8254 EXCITER WRAPAROUND COVER 1 8B 9ST9860 6 LOCKWASHER 3 8C 9SS9225 8 THREAD FORMING SCREW ROLLING 3 9A 9SL6129 1 EXCITER COVER 1 9B 9SS8025 91 SELF TAPPING SCREW 4 10 9S...

Страница 47: ...P 737 J jpg Welding Generator Coupling 1 of 2 Red D Arc D300K 3 3 SE 11948 51 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 48: ...PADDLE SET OF 4 1 9A 9ST8833 44 HEX HD CAP SCREW 8 9B 9SE106A 8 LOCKWASHER 8 10 9SS8042 COUPLING DISC BACKING PLATE 2 11 9SM6730 COUPLING DISC 1 12 9SS14233 COUPLING CLAMP RING INSIDE 1 13 9SS14232 CO...

Страница 49: ...P 737 K jpg Welding Generator Coupling 2 of 2 Red D Arc D300K 3 3 SE 11948 53 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 50: ...ASHER 4 5B 9SS8025 92 SELF TAPPING SCREW 8 7A 9SL5193 7 ROOF 1 7B 9SS13593 ROOF MTG ANGLE 4 7C 9SCF000258 5 16 18X1 50SQHS 4 7D 9ST9187 LOCKNUT 4 9SS25896 1 WARNING DECAL 1 9SM21436 CARBON MONOXIDE WA...

Страница 51: ...P 737 L jpg Roof Doors Red D Arc D300K 3 3 SE 11948 55 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 52: ...H HOLDER ASBLY 1 1 9SG2114 BRUSH HOLDER CARTRIDGE 1 2 9SM16157 BRUSH ASBLY RETAINER 1 3 9SS19480 BRUSH ASBLY 2 9SM19896 BRUSH HOLDER BRACKET SS 1 Alternator Brush Holder 56 Red D Arc D300K 3 3 SE 1194...

Страница 53: ...P 737 M jpg Alternator Brush Holder Red D Arc D300K 3 3 SE 11948 57 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 54: ...6963 4 BRUSH HOLDER STUD 1 7 9ST9020 PLAIN WASHER 1 8 9ST4479 INSULATING WASHER 2 9 9SS13721 1 BRUSH HOLDER STUD INSULATION 1 10 9ST2414 CLAMPING WASHER 1 11 9SCF000019 3 8 16X1 00HHCS 10 1 11 9SE106A...

Страница 55: ...P 737 N jpg Generator Brush Holder Red D Arc D300K 3 3 SE 11948 59 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 56: ...SM25109 SIDE RAIL 2 4 9SM25086 BULLNOSE ASSBLY 1 5 9SCF000019 3 8 16X1 00HHCS 10 6 6 9SCF000034 3 8 16X 75HHCS 8 7 9SCF000066 3 8 16X1 50HHCS 4 8 9SE106A 16 LOCKWASHER 18 9 9SS9262 120 PLAIN WASHER 28...

Страница 57: ...P 737 P jpg Roll Cage Assembly Red D Arc D300K 3 3 SE 11948 61 Printed 07 11 2016 at 14 02 27 Produced by Enigma...

Страница 58: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 59: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 60: ...later than the following business day For Service outside the USA Email globalservice lincolnelectric com Cleveland Ohio 44117 1199 USA TEL 1 216 481 8100 FAX 1 216 486 1751 WEB SITE lincolnelectric...

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