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2. General Health & Safety Guidance

Ensure that you carefully read and fully understand the 
instructions in this manual before assembly, installation and 
use of this product. Keep these instructions in a safe place for 
future reference.
WARNING: 

for your own safety, do not attempt to operate this machine 

until it is completely assembled and installed according to  
these instructions.

WARNING:

  When using any machine, basic safety precautions should 

always be followed to reduce the risk of fire, electric shock and  
personal injury.

Safe Operation
1. Use Personal Protective Equipment (PPE)

 

•   The operation of any machine can result in foreign objects being thrown 

into your eyes, which can result in severe eye damage. Protective 
eyewear or other suitable eye protection or face shield should be used at 
all times. Everyday spectacles only have impact resistant lenses. They are 
not protective eyewear and do not give additional lateral protection.

•   Use respiratory protective equipment (dust mask etc.) if the machining 

operation creates dust. Exposure to high levels of dust created by 
machining hardwoods, softwoods and man made composite boards can 
result in serious health problems. Some imported hardwoods give off 
highly irritating dust, which can cause a burning sensation. The use of 
respiratory protective equipment should not be seen as an alternative to 
controlling the risk of exposure at source by using adequate dust  
extraction equipment. 

•   The use of ear plugs or ear defenders is recommended when the machine 

is in use, particularly if the noise level exceeds 85 dB.

•   Wear suitable protective gloves when handling cutting tools or blades. 

Gloves should NOT be worn when using the machine as they can be 
caught in moving parts of the machine.

•   Non-slip safety footwear is recommended when using the machine and 

handling large work pieces.

2. Dress appropriately

 

•   Do not wear loose clothing, neckties or jewellery; they can be caught in 

moving parts of the machine.

•  Roll up long sleeves above the elbow.
•  Wear protective hair covering to contain long hair.

3. Safety warnings

 

•  Find and read any warning labels on the machine.
•   It is important that any labels bearing health and safety warnings are 

not removed, defaced or covered. Replacement labels can be obtained by 
contacting our Customer Service Department.

4. Familiarise yourself with the machine

 

•   If you are not thoroughly familiar with the operation of this machine, 

obtain advice from your supervisor, instructor, or other qualified person or 
contact your retailer for information on training courses. Do not use this 
machine until adequate training has been undertaken.

5. Take care when moving or positioning the machine 

•   Some machines can be very heavy. Ensure the floor of the area in which 

the machine is to be used is capable of supporting the machine.

•   The machine and its various components can be heavy.  

Always adopt a safe lifting technique and seek assistance when lifting 
heavy components. In some cases it may be necessary to use mechanical 
handling equipment to position the machine within the work area.

•   Some machines have optional wheel kits available to allow them to be 

manoeuvred around the workshop as required. Care should be taken to 
install these according to the instructions provided.

•   Due to the nature of the design of some machines the centre of gravity 

will be high making them unstable when moved. Extreme care should be 
taken when moving any machine.

•  If transportation of the machine is required then all precautions relating 

to the installation and handling of the machine apply. In addition, ensure 
that any vehicles or manual handling equipment used for transportation 
are of adequate specification.

6. The machine should be level and stable at all times

 

•   When using a leg stand or cabinet base that is designed to be fitted to 

the machine, always ensure that it is securely fastened to the machine 
using the fixings provided.

•   If the machine is suitable to be used on a workbench, ensure that the 

workbench is well constructed and capable of withstanding the weight 
of the machine. The machine should always be securely fastened to the 
workbench with appropriate fixings.  

•   Where possible, floor standing machines should always be secured to the 

floor with fixings appropriate to the structure of the floor.

•   The floor surface should be sound and level. All of the feet of the 

machine should make contact with the floor surface. If they do not, either 
re-locate the machine to a more suitable position or use packing shims 
between the feet and the floor surface to ensure the machine is stable.

7. Remove adjusting keys and wrenches

 

•   Ensure that all adjusting wrenches and keys are removed before 

switching the machine ‘ON’. There is a risk of severe personal injury or 
damage to the machine from airborne objects.

8. Before switching the machine ‘ON’ 

•  Clear the machine table of all objects (tools, scrap pieces etc.)
•   Make sure there is no debris between the work piece and the  

table / work support.

•   Ensure that the work piece is not pressed against, or touching the saw 

blade or cutting tool.

•   Check all clamps, work holding devices and fences to ensure that they 

are secure and cannot move during machining operations.

•   Plan the way that you will hold and feed the work piece for the entire 

machining operation.

9. Whilst machining 

•   Before starting work, watch the machine while it runs. If it makes 

an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’ 
immediately and disconnect it from the power supply. Do not restart until 
finding and correcting the source of the problem.

10. Keep the work area clear

  

•   Working clearances can be thought of as the distances between 

machines and obstacles that allow safe operation of every machine 
without limitation. Consider existing and anticipated machine needs, 
size of material to be processed through each machine and space for 
auxiliary stands and/or work tables. Also consider the relative position of 
each machine to one another for efficient material handling. Be sure to 
allow yourself sufficient room to safely operate your machines in any  
foreseeable operation.

•   Cluttered work areas and benches create the risk of accidents. Keep 

benches clear and tidy away tools that are not in use.

•   Ensure that the floor area is kept clean and clear of any dust and debris 

that may create trip or slip hazards. 

11. Consider the work area environment

 

•  Do not expose the machine to rain or damp conditions.
•   Keep the work area well lit and ensure that there is artificial lighting 

available when there is insufficient natural light to effectively light the 
work area. Lighting should be bright enough to eliminate shadow and 
prevent eye strain.

•   Do not use the machine in explosive environments eg. in the presence of 

flammable liquids, gases or dust.

•   The presence of high levels of dust created by machining wood can 

present a risk of fire or explosion. Always use dust extraction equipment 
to minimise the risk.

12. Keep other persons away (and pets) 

•  The machine is designed to be used by one person only.
•   Do not let persons, especially children, touch the machine or extension 

cable (if used) and keep visitors away from the work area.

•   Never leave the machine running unattended. Turn the power supply off 

and do not leave the machine unattended until it comes to a  
complete stop.

•   If the work area is to be left unattended, all machinery should be 

switched ‘OFF’ and isolated from the mains power supply.

13. Store machines safely when not in use

 

Содержание DX4000

Страница 1: ...ty glasses when using woodworking equipment Always read the instructions provided before using woodworking equipment i Kg Version 3 1 September 2014 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affect...

Страница 2: ...High Filtration Dust Extractors 4 Record Power Guarantee 5 Assembly Operation of RSDE1 RSDE2 DX4000 6 Operation of the RSDE2 A 7 Assembly Operation of DX5000 8 Specifications 9 Maintenance 10 Dust Extraction 11 Parts Diagrams Lists 12 Electrical Connection Wiring Diagrams EU Certificate of Conformity ...

Страница 3: ...to use the machine Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use suitable protective footwear Use hearing protection Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicates a risk of severe personal injury from electrical shock Risk of personal injury from lifting of heav...

Страница 4: ...ment used for transportation are of adequate specification 6 The machine should be level and stable at all times When using a leg stand or cabinet base that is designed to be fitted to the machine always ensure that it is securely fastened to the machine using the fixings provided If the machine is suitable to be used on a workbench ensure that the workbench is well constructed and capable of with...

Страница 5: ... piece at a time When feeding the work piece towards the blade or cutting tool never position your hands in direct line of the cutting path Avoid awkward operations and hand positions where a sudden slip could cause your hand or fingers to move into the machining area 23 Stay alert Safety is a combination of operator common sense and alertness at all times when the machine is being used Use all ma...

Страница 6: ...ustion Doing so will invalidate the warranty and may result in damage to the machine or serious injury to the user Do not use the machine to pick up hazardous dust If the hose becomes blocked switch the machine OFF immediately to prevent any damage to the machine and disconnect from the power supply before removing the blockage Never attempt to place your hand inside the hose or inlet of the dust ...

Страница 7: ... been purchased from a retailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period 2 Claims Procedure 2 1 In the first instance please contact the Authorised Dealer who supplied the Product to you In our experience many ...

Страница 8: ...r is now ready for use Important Always ensure that the end of the 102mm diameter flexible hose is not completely covered or blocked or the machine may be pulled suddenly towards the end of the hose see Fig 5 1 The 102mm diameter flexible hose is intended mainly for connection to woodworking machinery to collect sawdust and shavings For cleaning purposes we recommend the use of the 32mm diameter f...

Страница 9: ... and under the collection bag clamp Ensure the seam of the polythene bag is in line with the crossbar at the bottom of the cage 11 At this point the polythene bag may be held in place by switching on the extractor so that the suction of the machine will hold the sack in place whilst the retaining strap is fastened 12 Fasten the strap clamp Please Note When the unit is first switched on the empty p...

Страница 10: ...larly part no DX1500E The cartridge filters should be cleaned at the same time and should be renewed annually part no DX1500F To change the filters 1 Remove the head unit 2 The cartridge filter is contained within the paper filter bag these can be removed by simply pulling them free 3 The paper filter bag can be removed from around the cartridge filter and disposed of 4 The cartridge filter can th...

Страница 11: ... motors can be used simultaneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 kW motor suitable for heavy usage ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can b...

Страница 12: ...ressor capacitor 1 10 ZAMI Cable gland 1 11 ZANU Drum lid seal 1 12 M6 x 20 Hex Head Set Screw 3 13 ZACZ M6 Nut 3 14 M6 x 20 Washer 9 15 ZAMN Motor and leads with gasket 1 16 No 8 x 3 4 Pozi Pan Screw 4 17 012206 M5 washer external shake proof 2 18 ZAMT P Type Cable Clip 1 19 M6 Self adjusting nut 3 20 BQNW M5 nut 2 21 ABXG M5 x 16mm Hex head screw 1 22 ZAVA Cartridge filter 1 23 ZAVB Paper filter...

Страница 13: ... ZAVB ZAVA ZAVI ZAVJ ZAND ZASC RSDE B ZAMV DX100X ZAVK Illuminated Switch Round Ferrite Hood Suppressor P Clip Suppressor Fixing Cable Gland Cable Gland Nut 3M Cable With UK Plug Drum Lid Motor with Leads Gasket Paper Filter Bag Cartridge Filter 102 32mm Reducer 2M x 32mm Hose Side Inlet Drum Castor Set 100mm x 2m PVC hose LH helix per metre 102mm Hose Cuff 32mm Hose Cuff 3 Pin Plug Socket RSDE2 A...

Страница 14: ...t Cloth filter bag Cable gland nut Switch Cable and moulded plug U K Cable gland Cable tie base Cable tie M6 x 20 hex head screw 1 4 I D x 3 4 O D washer Motor and leads No 8 x 3 4 Pozi Pan Screws M5 washer internal shakeproof Motor gasket M5 nut Cartridge filter Paper filter bag 100mm x 2m PVC hose LH helix per metre DX100X Hose Cuff Suppressor Suppressor clamp M6 nut M5 x 16mm hex head screw M5 ...

Страница 15: ... No 8 x 3 4 Pozi Pan Screws M5 washer internal shakeproof Motor gasket M5 nut 1 1 1 1 1 1 2 1 1 1 1 7 9 2 8 2 2 3 No Ref Number Description Quantity 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 ZAVA ZAVB ZAMV DX100X ZAMS ZAMT ABXG 019607 ZAPE ZAPF ZAQA ZAQD 011111 ZAEW ZZGN 011115 RDX750A Cartridge filter Paper filter bag 100mm x 2m PVC hose LH helix per metre 102mm Hose Cuff Suppressor S...

Страница 16: ...e BS1363 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine e...

Страница 17: ...17 RSDE2 A 12 Electrical Connection Wiring Diagrams ...

Страница 18: ...equent amendment EN 55014 1 2006 EN ISO 12100 2 A1 2009 EN60335 2 69 2009 ELECTROMAGNETIC 2004 108 EC COMPATIBILITY DIRECTIVE EN55014 1 A1 2009 and its subsequent amendments EN55014 2 A2 2008 EN61000 3 2 A2 2009 EN61000 3 11 2000 EN61000 3 3 2008 CERTIFICATE NUMBERS M8A110476419004 N8M110476419005 E8N110276419001 E8N1102576419002 and conforms to the machinery example for which the EC Type Examinat...

Страница 19: ...19 ...

Страница 20: ...k Made in the UK Eire Record Power Ltd Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire S43 4XA Tel 01246 571 020 Fax 01246 571 030 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower ...

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