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9. Intended Use of the Lathe & Basic  
Woodturning Instructions - cont.

being used. When using a roughing gouge, the 
cutting edge should come into contact with 
the centre of the workpiece, see 

fig 9.6

. If 

using a skew chisel, the cutting edge should be 
applied approximately 3/8" (10 mm) above the 
centre height, see 

fig 9.7

. A spindle gouge's 

cutting edge should come into contact with the 
workpiece approximately 3/8" (10 mm) below its 
centre, see 

fig 9.8

.

Using the Roughing Gouge 

The first step when turning between centres is 
invariably to 'rough out' the blank. This involves 
taking a square section blank and paring it down 
with a roughing gouge to a cylindrical profile, 
ready to shape into the final piece. Roughing 
gouges are usually sharpened to have the bevel 
at a 45º angle. Using the tool rest to support 
the blade, offer the blade to the workpiece at an 
angle, see 

fig 9.9

. When offering the roughing 

gouge to the workpiece, the bevel should be 
rubbing it, without cutting. To make a cut, gently 
raise the handle of the tool in order to bring the 
cutting edge into contact with the timber. Using 
light passes, move the blade outwards towards 
the same edge of the timber which the blade is 
facing, 

fig 9.9

. Never move the tool backwards, 

as this introduces the risk of splintering the 
wood and causing injury.

Using the Spindle Gouge 

A spindle gouge is used to shape the final profile 
of a spindle and is capable of finer work than 
a roughing gouge. It is designed specifically for 
cutting coves or valleys. The blade should come 
into contact with the wood at just below the 
centre line. Resting it on the tool rest, apply the 
blade to the workpiece at an angle, see 

fig 9.10

rubbing the bevel onto it. Raise the handle to 
apply the cutting edge and make cuts. As with 
the roughing gouge, use controlled and light 
passes, trying to not remove too much wood at 
once. Never attempt to use a spindle gouge for 
working on bowls or hollow form work as the 
angle of the cutting bevel of the gouge is too 
shallow and will cause it dig in to the work piece 
or snatch the tools from your hands.

Using the Skew Chisel 

Skew chisels are available in both flat and oval 
profiles. The curved profile is favoured by many 
as it gives better results more easily. Skew chisels 
are ideal for creating beads, refining the profiles 
and can be used to create a final smooth finish 
to the workpiece. The skew chisel should be 
applied to the workpiece horizontally with the 
blade resting on the tool rest, 

fig 9.11

, again 

with the bevel rubbing the workpiece and raising 
the handle to take careful, controlled cuts.

Further Operations 

The guidelines above give basic instructions 
on some of the most common woodturning 
procedures. There are a wide variety of specialised 
chisels and many complementary accessories 
available for Record Power lathes which enable 
a huge variety of work to be created. For further 
instructions on more advanced safe and effective 
woodturning, please seek professional training.

Fig.9.8

Fig.9.10

Fig.9.11

Fig.9.6

Fig.9.7

Fig.9.9

Speeds of the Lathe

To ensure the safest possible use of the lathe, it is important to understand which speeds are suited 
to which tasks. In general, the slower speeds should be used for the initial turning and roughing out 
of large pieces and the slowest speed should be used when large pieces are out of balance. This will 
reduce the possibility of the workpiece being thrown from the lathe.
Medium speeds are ideally suited for general purpose work which doesn't place heavy loads on the 
spindle of the lathes, for example when creating the profiles of spindles and some smaller  
bowl turning.
The fastest speeds should be used only for small diameter work, where the size of workpiece is 
relatively small and therefore poses a lower risk of causing damage. Extra care should be taken when 
turning at the fastest speeds, using only a relatively light touch.
When sanding, care should be taken to not burn the operator's hands or the workpiece. It is 
recommended to not exceed the speed used for the last turning operation. If in doubt, use a  
slow speed.

i

Kg

DML305-VS Manual 3.0.indd   19

19/09/2013   11:14

Содержание DML305-VS

Страница 1: ...orking equipment Always read the instructions provided before using woodworking equipment i Kg Version 3 0 November 2012 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Please see back cover for...

Страница 2: ...hes 4 Record Power Guarantee 5 Machine Description Technical Specifications 6 Assembly 7 Adjustment 8 Operation 9 Intended Use of the Lathe Basic Woodturning Instructions 10 Dust Extraction 11 Electrical Connection Wiring Diagram 12 Parts List Diagram EU Declaration of Conformity DML305 VS Manual 3 0 indd 2 19 09 2013 11 13 ...

Страница 3: ...e Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use suitable protective footwear Use hearing protection Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicates a risk of severe personal injury from electrical shock Risk of personal injury from lifting of heavy items Indicates...

Страница 4: ...to the machine always ensure that it is securely fastened to the machine using the fixings provided If the machine is suitable to be used on a workbench ensure that the workbench is well constructed and capable of withstanding the weight of the machine The machine should always be securely fastened to the workbench with appropriate fixings Where possible floor standing machines should always be se...

Страница 5: ...ork piece Do not attempt to machine more than one work piece at a time When feeding the work piece towards the blade or cutting tool never position your hands in direct line of the cutting path Avoid awkward operations and hand positions where a sudden slip could cause your hand or fingers to move into the machining area 23 Stay alert Safety is a combination of operator common sense and alertness ...

Страница 6: ...ntended Use of the Lathe Basic Woodturning Instructions Do not attempt to remount a work piece that has been turned on a faceplate unless you are deliberately turning eccentric work You cannot remount faceplate turned work and expect it to run true as the timber will have expanded or contracted Do not remount a work piece that has been turned between centres if the original centres have been alter...

Страница 7: ...ailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period 2 Claims Procedure 2 1 In the first instance please contact the Authorised Dealer who supplied the Product to you In our experience many initial problems with mach...

Страница 8: ... lever 17 Indexing lock 18 4 mm Allen key 19 Spanner 20 2 x screw and washers for tool holder 21 Knock out bar 22 Tool holder 2 1 3 4 5 6 7 8 9 10 11 12 13 14 17 16 15 SPECIFICATIONS Swing over bed 305 mm Swing over tool rest base 240 mm Working distance between centres 406 mm Motor 230V 50 Hz 1 2 hp 375 W Full load current 4 6 A Speed ranges 170 1170 290 2040 540 3840rpm Thread 3 4 x 16 TPI or M3...

Страница 9: ...at the taper is clean and free of any waste material that may cause misalignment or vibration Always fully seat the taper by tapping it squarely into place with a wooden mallet Live centre Fig 6 3 Locking arm Tailstock spindle Fitting Tool Holder to the Lathe Bed Locate the tool holder from the carton and install it onto the lathe bed with two pan head screws Fig 6 4 Pan head screw Tool holder Fig...

Страница 10: ...t plinth x 2 2 Male cross brace 3 Female cross brace 4 M10 x 25mm set screw x 2 5 M8 x 35mm bolt x 2 6 M10 x 80mm bolt x 12 7 Upright column x 2 8 Base x 2 2 3 7 8 1 4 5 6 6 Assembly Optional Leg Stand DML305 VS Manual 3 0 indd 10 19 09 2013 11 13 ...

Страница 11: ...s process to complete the assembly of the second leg Please note The leg stand is adjustable in height to allow for comfortable use of the lathe As a general rule the centre height of the lathe should be at elbow height 3 Attach the female cross brace to one of the upright columns using two M10 x 80mm bolts Attach the male cross brace to the remaining upright column in the same manner Fig 6 8 4 To...

Страница 12: ...Female Cross brace 4 M10 x 25mm Set Screw x2 5 M8 x 35mm Bolt x2 6 M10 x 80mm Bolt x6 7 Upright Column 8 Base 2 3 7 8 1 4 5 6 Bed Extension Parts 1 M10 x 50mm Bolt x2 2 M8 x 35mm Bolt x2 3 M10 Washer x2 4 M8 Washer x4 5 M10 Spring Washer x2 6 M8 Nut x2 7 Allen Key 8 Bed Extension 2 3 4 5 6 7 8 1 DML305 VS Manual 3 0 indd 12 19 09 2013 11 14 ...

Страница 13: ...column Fig 6 11 3 Attach the female cross brace to one of the upright columns using two M10 x 80 mm bolts Fig 6 12 4 Attach the male cross brace to the main leg stand using the bolts from the main cross brace Fig 6 13 5 Set the distance between the main leg stand and the new leg extension to approximately 640mm 25 so that the bed extension can sit on the leg extension safely Hold in place by attac...

Страница 14: ...sion until it is flush with the main bed of the lathe Fig 6 17 5 Attach the foot of the bed extension to the top of the upright plinth using an M8 x 35 mm bolt with an M8 washer on either side of the bed extension and hold together with an M8 nut Fig 6 18 6 Finally begin to tighten up the M10 x 50mm bolts to hold the bed extension as securely as possible making sure that the tailstock runs smoothl...

Страница 15: ...re line of the workpiece To adjust clamping action of the tool rest base remove base and adjust nut clockwise to tighten and counterclockwise to loosen Fig 7 5 Tightening the nut will increase the sensitivity of the cam mechanism and increase the clamping force Loosening the nut will reduce the clamping force of the cam Knockout bar Fig 7 1 Knockout bar Fig 7 2 Fig 7 3 Faceplate Tool rest base Loc...

Страница 16: ... 7 5 Changing Spindle Speeds The lathe features a three step motor and spindle pulleys to provide different spindle speed ranges Open the access cover to change spindle speeds Fig 7 9 With the access cover open loosen the locking arm Raise the lever to release the tension on the motor pulley and tighten locking arm Check the speed and belt position chart outside access cover to determine the spind...

Страница 17: ...s not activate immediately switch the machine off by pressing the red button marked O on the control box Locate and rectify the source of the blockage and ensure that the work piece can be rotated freely by hand before attempting to re start the machine Turn the speed control knob to its lowest setting before attempting to re start the machine To re start the machine press the green button marked ...

Страница 18: ...amount of roughing out needed and also maximise the possible diameter of the final piece 1 Using a square or rectangular profile blank draw two lines one from each opposing diagonal corner to the other at each end of the blank The point where the lines intersect indicates the centre of the blank See fig 9 2 If using irregular shaped timber a centre finder is an invaluable tool 2 Take the four pron...

Страница 19: ...bevel of the gouge is too shallow and will cause it dig in to the work piece or snatch the tools from your hands Using the Skew Chisel Skew chisels are available in both flat and oval profiles The curved profile is favoured by many as it gives better results more easily Skew chisels are ideal for creating beads refining the profiles and can be used to create a final smooth finish to the workpiece ...

Страница 20: ...itched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors can be used simultaneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration suitable for MDF DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity twin 1 kW motor suitable for heavy usage i e if one motor ...

Страница 21: ...UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine exceeds 13 A at 230 V or if th...

Страница 22: ...15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Locknut M8 Hex Socket head screw Spring washer 6 Belt tension handle Locking arm Motor Pan head screw Switch box Pan head screw Hex nut M4 Transducer Plate Locking lever Collar Locking arm Tool rest Retaining ring Tool rest base Clamp bolt cover Position plate Lock nut M10 Live centre Axle sleeve Bolt Retaining ring Locking arm Tail st...

Страница 23: ... LOW VOLTAGE DIRECTIVE 2006 95EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004 108EC EN 55014 1 2006 EN 55014 2 1997 A1 2001 A2 2008 EN 61000 3 2 2006 EN 61000 3 3 2008 and conforms to the machinery example for which the EC Type Examination Certificate No SH09081132 001 SH09081132 002 SH09081133 001 at Intertek Testing Services Shanghai Building No 86 1198 Qinzhou Rd North Shanghai 200233 and compl...

Страница 24: ... Unit B Adelphi Way Ireland Industrial Estate Staveley Chesterfield Derbyshire S43 3LS Tel 01246 561 520 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower co nz Made in China DML305 VS Manual 3 0 indd 24 19...

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