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Rev. 22-05 

 

17 of 26 

MAINTENANCE 

 

In order to ensure proper functioning of your Real Power Generator and prevent possible damage to 

your vehicle, it is paramount to conduct regular checks and perform preventative maintenance actions 

on your generator, the driveline, and PTO.  Make sure to keep records of maintenance activities that are 

conducted.  Failure to properly maintain your generator system could void the warranty. 

 

 

Before performing any maintenance on any portion of the Real Power generation system, the vehicle 

must be off with the keys removed from the ignition and the generator and all parts of the vehicle 

must be allowed to cool down after use.

 

 

Item  Component(s) 

Maintenance Item 

Frequency 

Drive Shaft 

Lubricate 4x4 Ball Joint 

  60hrs / 1 Month 

Drive Shaft 

Lubricate Slip Joint Zerk Fitting 

100hrs / 1 Month 

Drive Shaft 

Inspect U-Joints and Carrier Bearing  100hrs / 1 Month 

Drive Shaft & PTO  Check paint indicators on fasteners 

100hrs / 1 Month 

PTO & Generator  Free Rotation Check 

100hrs / 1 Month 

Generator 

Remove and Wash Air Filter 

300 hrs 

Generator 

Full visual inspection 

1 year 

Drive Shaft 

Full visual inspection 

1 year 

Drive Shaft & PTO  Check fasteners 

1 year 

10 

Panel 

Internal Inspection 

1 year 

11 

Truck 

Engine Oil Change 

5000-7500 miles* 

12 

Truck 

Fuel Filter 

15,000 – 25,000miles** 

13 

Truck 

Transmission Fluid Replacement 

150,000 miles** 

*As indicated by vehicle oil life monitoring system 

**Include generator hours x 50 miles/hr calculation 

 

1.

 

Real Power drivelines connecting the PTO to the Generator are generally equipped with Sealed, 

Non-Serviceable U-joints which do not have grease fittings.  However, 4x4 vehicles have a 

driveline with a CV joint attached to the back of the transfer case which does have a greaseable 

ball joint in the center. 

 

This joint must be lubricated monthly or every 50-60 hrs, whichever is more frequent.  To do so, 

use a needle-nose grease point to inject directly into the fitting at the center of the CV joint. 

  

  

 

 

From the manufacturer: 

Dana recommends lubrication with Spicer ultra-premium synthetic grease, Chevron Ultra-Duty EP-2, or a compatible 

lithium-based grease meeting NLGI Grade 2 and ASTM D4950 LB specifications.  Spicer ultra-premium synthetic grease 

is available in 10-packs of 14-oz. tubes (SPL1051) and 1-gal. pails (SPL1052) 

 

 

Содержание RP015

Страница 1: ...OWNER S MANUAL RP015 RP036 464 Southpoint Circle Suite C Brownsburg Indiana 46278 877 670 7325 Fax 317 275 9370 www realacpower com For customer assistance please call 877 670 7325...

Страница 2: ...STANDARD ELECTRICAL PANEL REFERENCE DIAGRAM INTERNAL 11 RP036 STANDARD ELECTRICAL PANEL REFERENCE DIAGRAM 12 RP015 RP036 ELECTRICAL LIMITATIONS AND CAPABILITIES 13 DSR REGULATOR DIAGRAM 14 OPERATION...

Страница 3: ...R INVOICE Defective parts must be returned to CHI for inspection before they can be covered under this warranty Parts or a System returned to CHI without prior authorization will not be accepted After...

Страница 4: ...nsportation of vehicle to designated repair facility and 9 failures due to electrical overload or short circuits LIMITATIONS This Limited Warranty shall be limited to the repair or replacement of part...

Страница 5: ...vince CHI does NOT authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no...

Страница 6: ...r 5 Do not go under vehicle when System or engine is running Do not work on or near an exposed shaft while the engine is running 6 Do not overreach Keep proper footing and balance at all times Do not...

Страница 7: ...voltage amps x voltage watts 5 Do not tamper with the drive engine governed speed The generator is designed to operate at a set speed Changing this speed will change the output voltage and frequency...

Страница 8: ...in the body of the truck which contains both the low voltage DC control signals and the high voltage AC power distribution with main breaker sub breakers and either plug in receptacles or hard wire li...

Страница 9: ...ded to help the reader familiarize themselves with the generator mechanicals There is some variability between trucks depending on model year wheelbase and body style 2 4x4 Vehicles have an added Live...

Страница 10: ...m is intended to help the reader familiarize themselves with the standard Real Power electrical panel Exact design will vary by generator size and specification Always take care to use proper electric...

Страница 11: ...NAL Notes This diagram is intended to help the reader familiarize themselves with the standard Real Power electrical panel Exact design will vary by generator size and specification Always take care t...

Страница 12: ...m is intended to help the reader familiarize themselves with the standard Real Power electrical panel Exact design will vary by generator size and specification Always take care to use proper electric...

Страница 13: ...AL LIMITATIONS AND CAPABILITIES Notes The capacities listed in this table pertain to maximum continuous generator capacity at 60Hz at sea level with up to 125C temperature rise Power factor PF is assu...

Страница 14: ...00 rpm AC generators with digital voltage regulation The regulators are located inside the main connection panel and include 4 potentiometer adjustments The only adjustment that should ever be made to...

Страница 15: ...er than 80 F or if the generator is used at greater than 80 load Starting the Generator 1 Verify that there is no load on the generator All equipment should be unplugged or off 2 Confirm that the E St...

Страница 16: ...the command signal must be cycled by switching the PTO switch off and on again Fault conditions include 1 Pressing the foot brake pedal 2 Shifting out of Park 3 Releasing the Parking Brake 4 Pressing...

Страница 17: ...Filter 300 hrs 7 Generator Full visual inspection 1 year 8 Drive Shaft Full visual inspection 1 year 9 Drive Shaft PTO Check fasteners 1 year 10 Panel Internal Inspection 1 year 11 Truck Engine Oil Ch...

Страница 18: ...or every 100 hours Visually inspect the 4 cups of each U joint for signs of heat damage slop or water penetration Snap rings should all be snug in place without any visible cracks The drive joint shou...

Страница 19: ...aint Every 100 hrs or 1 month check all marks for signs of movement or loosening If found immediately retighten and make a note to track possible future issues NOTE Take special notice of the PTO moun...

Страница 20: ...generator with 10mm socket ii Wash the filter with warm water and mild soap iii Allow the filter to dry iv Re install the filter and dust cover 7 Once per year conduct a thorough inspection of the gen...

Страница 21: ...has been taken to secure the bolts and hardware on your generator system vibration may cause them to loosen over time Once per year check and if necessary retighten the fasteners per the following i I...

Страница 22: ...eference https munciepower com cms files Products Literature Documents Service_Parts SP19 09 pdf iii If PTO is a different 6 or 8 bolt Muncie follow this description Reference https www munciepower co...

Страница 23: ...sea 20Products 20Division Owners 20Manual 20PDFs 20 20Chelsea 20SA HY25 1400 M1_US pdf page 10 v Check tightness of the set screws on the PTO and generator side flanges of the driveline with 3 16 and...

Страница 24: ...ogged fuel filter will rob your engine of horsepower and can cause substantial reductions to the stability of the electrical power coming out of the generator The truck owner s manual indicates that t...

Страница 25: ...nary PTO mode High Idle On but No or Extremely low Voltage Circuit Breakers Main Breaker Sub Breakers Check for power to panel meter if present Shut system down remove keys from truck and check inside...

Страница 26: ...the 12 000 watt rated system when used in Denver Colorado on a warm sunny day 45 C 113 F is calculated as follows 12 000 rated output multiplied by the environmental factor of 87 based on altitude in...

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