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OPERATION 

 

  Custom applications may have slightly different instructions. If you have any questions contact 

your installer or Real Power. 

 

Warm Up and Cool Down 

 

The generator should be allowed to warm up before use when the weather is cold. This allows the 

system to reach operating temperature before the components are stressed with a load. For 

temperatures at or below 32°F the system should be allowed to warm up for approximately 10 minutes. 

When the weather is hot or the generator is used under heavy load the system needs time to cool 

down. This can be done by leaving the truck idling for 10 minutes with the PTO engaged allowing the 

integrated generator fan to cool down the generator. Approximately a 10 minute cool down period is 

recommended if the air temperature is greater than 80°F or if the generator is used at greater than 80% 

load. 

 

Starting the Generator 

 

1.

 

Verify that there is no load on the generator. All equipment should be unplugged or off.  

2.

 

Confirm that the E-Stop switch on the panel is reset (pulled out). 

3.

 

Ensure truck is in Park 

4.

 

Set Parking Brake 

5.

 

Turn the Ignition Key if vehicle is not running. (Truck does not need to be turned off and on.) 

6.

 

Set upfitter switch labeled “PTO” 

 

 

 

PTO Clutch will automatically engage.  Engine RPM will automatically ramp to the correct speed 

and hold there. 

 

7.

 

Allow the generator to warm up if necessary. (see above Warm Up and Cool Down section) 

8.

 

The generator is ready to supply power. 

 

Stopping the Generator 

The normal procedure for shutting down the generator is as follows: 

 

1.

 

Remove all loads from the generator. All equipment should be unplugged or in off position. 

2.

 

Return PTO switch to off. 

3.

 

Reset Parking Brake. 

4.

 

Allow the generator a few seconds to spin down and come to a rest before moving the vehicle. 

Содержание RP015

Страница 1: ...OWNER S MANUAL RP015 RP036 464 Southpoint Circle Suite C Brownsburg Indiana 46278 877 670 7325 Fax 317 275 9370 www realacpower com For customer assistance please call 877 670 7325...

Страница 2: ...STANDARD ELECTRICAL PANEL REFERENCE DIAGRAM INTERNAL 11 RP036 STANDARD ELECTRICAL PANEL REFERENCE DIAGRAM 12 RP015 RP036 ELECTRICAL LIMITATIONS AND CAPABILITIES 13 DSR REGULATOR DIAGRAM 14 OPERATION...

Страница 3: ...R INVOICE Defective parts must be returned to CHI for inspection before they can be covered under this warranty Parts or a System returned to CHI without prior authorization will not be accepted After...

Страница 4: ...nsportation of vehicle to designated repair facility and 9 failures due to electrical overload or short circuits LIMITATIONS This Limited Warranty shall be limited to the repair or replacement of part...

Страница 5: ...vince CHI does NOT authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no...

Страница 6: ...r 5 Do not go under vehicle when System or engine is running Do not work on or near an exposed shaft while the engine is running 6 Do not overreach Keep proper footing and balance at all times Do not...

Страница 7: ...voltage amps x voltage watts 5 Do not tamper with the drive engine governed speed The generator is designed to operate at a set speed Changing this speed will change the output voltage and frequency...

Страница 8: ...in the body of the truck which contains both the low voltage DC control signals and the high voltage AC power distribution with main breaker sub breakers and either plug in receptacles or hard wire li...

Страница 9: ...ded to help the reader familiarize themselves with the generator mechanicals There is some variability between trucks depending on model year wheelbase and body style 2 4x4 Vehicles have an added Live...

Страница 10: ...m is intended to help the reader familiarize themselves with the standard Real Power electrical panel Exact design will vary by generator size and specification Always take care to use proper electric...

Страница 11: ...NAL Notes This diagram is intended to help the reader familiarize themselves with the standard Real Power electrical panel Exact design will vary by generator size and specification Always take care t...

Страница 12: ...m is intended to help the reader familiarize themselves with the standard Real Power electrical panel Exact design will vary by generator size and specification Always take care to use proper electric...

Страница 13: ...AL LIMITATIONS AND CAPABILITIES Notes The capacities listed in this table pertain to maximum continuous generator capacity at 60Hz at sea level with up to 125C temperature rise Power factor PF is assu...

Страница 14: ...00 rpm AC generators with digital voltage regulation The regulators are located inside the main connection panel and include 4 potentiometer adjustments The only adjustment that should ever be made to...

Страница 15: ...er than 80 F or if the generator is used at greater than 80 load Starting the Generator 1 Verify that there is no load on the generator All equipment should be unplugged or off 2 Confirm that the E St...

Страница 16: ...the command signal must be cycled by switching the PTO switch off and on again Fault conditions include 1 Pressing the foot brake pedal 2 Shifting out of Park 3 Releasing the Parking Brake 4 Pressing...

Страница 17: ...Filter 300 hrs 7 Generator Full visual inspection 1 year 8 Drive Shaft Full visual inspection 1 year 9 Drive Shaft PTO Check fasteners 1 year 10 Panel Internal Inspection 1 year 11 Truck Engine Oil Ch...

Страница 18: ...or every 100 hours Visually inspect the 4 cups of each U joint for signs of heat damage slop or water penetration Snap rings should all be snug in place without any visible cracks The drive joint shou...

Страница 19: ...aint Every 100 hrs or 1 month check all marks for signs of movement or loosening If found immediately retighten and make a note to track possible future issues NOTE Take special notice of the PTO moun...

Страница 20: ...generator with 10mm socket ii Wash the filter with warm water and mild soap iii Allow the filter to dry iv Re install the filter and dust cover 7 Once per year conduct a thorough inspection of the gen...

Страница 21: ...has been taken to secure the bolts and hardware on your generator system vibration may cause them to loosen over time Once per year check and if necessary retighten the fasteners per the following i I...

Страница 22: ...eference https munciepower com cms files Products Literature Documents Service_Parts SP19 09 pdf iii If PTO is a different 6 or 8 bolt Muncie follow this description Reference https www munciepower co...

Страница 23: ...sea 20Products 20Division Owners 20Manual 20PDFs 20 20Chelsea 20SA HY25 1400 M1_US pdf page 10 v Check tightness of the set screws on the PTO and generator side flanges of the driveline with 3 16 and...

Страница 24: ...ogged fuel filter will rob your engine of horsepower and can cause substantial reductions to the stability of the electrical power coming out of the generator The truck owner s manual indicates that t...

Страница 25: ...nary PTO mode High Idle On but No or Extremely low Voltage Circuit Breakers Main Breaker Sub Breakers Check for power to panel meter if present Shut system down remove keys from truck and check inside...

Страница 26: ...the 12 000 watt rated system when used in Denver Colorado on a warm sunny day 45 C 113 F is calculated as follows 12 000 rated output multiplied by the environmental factor of 87 based on altitude in...

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