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INSTALLATION INSTRUCTIONS

INSTALLATION INTO AN EXISTING FIREPLACE

The Hot Box system is designed to be installed behind a cast iron insert or fascia.
1.

Check that the fireplace and chimney are in working order, sound condition and clean and

free from obstructions. Any cracks or gaps found in the masonary of the fireplace, must be

sealed prior to the installation of the Hot Box.

2.

Measure the fireplace opening to ensure that the Hot Box will fit into the opening.

3.

If fitting the Hot Box into an existing fireplace, using the existing cast iron insert, you will need

to remove the back from the cast iron insert. This will require the mantelpiece and insert to be

removed from the fireplace prior to installing the Hot Box.

4.

Install Hot Box by placing it centrally in the fireplace opening and fit cast iron fascia up to the

Hot Box, ensuring that the fascia is firmly touching against the brickwork of the fireplace and

the Hot Box. Remove fascia and permanently fix the Hot Box to hearth using the location lugs.

5.

Before sealing the cast iron fascia to the brickwork have your gas fitter supply a 15mm copper

pipe into the fireplace and Hot Box through the hole provided for connection to the Magiglo

burner.

6.

Once the gas supply has been installed into the Hot Box fit and seal the cast iron fascia to the

brick work and install your desired mantel piece to complete your fireplace.

7.

Have your gas fitter refer to the Magiglo Series Installation Instructions for connection and set

up of the Magiglo 360 Series Gas Coal Set.

8.

A 225mm approved gas cowl is required to be fitted to the top of chimney to stop down draft

and rain entering into chimney.

9.

Ventilation of 40,000 sq mm must be provided to outside air for the room that the Hot Box is

installed. Four standard vents is normally enough. Check that they are clear of blockages.

IMPORTANT

After installing gas coal/log set the following commissioning procedure must take place
before leaving premises.

ONLY USE LOGS AND COALS SUPPLIED BY MANUFACTURER.

COMMISSIONING PROCEDURE

Once the fire is installed and operational, the installer must check for spillage. Carry out the lighting

procedure and turn the fire to high. Allow to warm up for 10 minutes and then using a smoke match,

set 25mm down and 25mm inside of the fire opening, run the match across the width of the opening

to check that all of the smoke is drawn away.
Repeat the test with doors and windows to the premises open and closed, and with any extractor

fans in the same room or adjacent rooms running on high. The fire should continue to clear its

combustion products. Also operate any other flued appliances in the same or neighbouring rooms

and ensure they continue to function satisfactorily as multiple flues can work against one another.
If spillage is detected during this procedure it could indicate a faulty flue or lack or ventilation. If the

problem cannot be rectified immediately, disconnect the appliance, and advise the customer not to

use the appliance until the problem has been resolved.
The customer should always be advised of the need for regular servicing and checks to ensure the

continued clearance of combustion waste products.

NOTE:

A slight smell may be apparent for first few hours of use. This is due to the heat resistant

paint curing. It is recommended to open windows in room for the first lighting.

6

Содержание Hot Box

Страница 1: ...ox is approved to be installed into a masonary fireplace and as a zero clearance firebox and is designed to operate on Natural Gas and Propane LPG gases ONLY Approval Number GMK10100 Installed primari...

Страница 2: ...t has been installed in an outdoor setting 4 Limit of Liability The warranty provided under this warranty is limited to replacement or repair of the Real Flame Gas Burner only at our option To the ext...

Страница 3: ...t Box 40 000 sq mm 3 IMPORTANT SAFETY NOTICES DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE DO NOT USE OR STORE FLAMMABLE MATERIAL NEAR THE APPLIANCE DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS...

Страница 4: ...room specification sheet 1 11 Zero Clearance Hot Box 13 Overall Dimensions 13 Components 14 Assembly 15 Flue Requirrements 16 Optional Power Flue 18 Introduction 18 Installation 19 Motor Clearance 21...

Страница 5: ...NATURAL GAS LPG DATA PLATE Affixed to burner Injector 2 5 1 3 Mj Hr 26 23 P T P 0 8 2 7 5...

Страница 6: ...be fitted to the top of chimney to stop down draft and rain entering into chimney 9 Ventilation of 40 000 sq mm must be provided to outside air for the room that the Hot Box is installed Four standard...

Страница 7: ...le materials near this appliance DO NOT spray aerosols in the vicinity of this appliance while it is in operation 25mm Cast iron fascia DIAGRAM 1 PLAN 425mm 930mm Floor 0 mm Sides 25 mm Back 25 mm Top...

Страница 8: ...PLACE CAST IRON FASCIA HOT BOX GAS INLET HOLE MANTEL PIECE SEAL FASCIA TO BRICKWORK ENSURE THAT EXHAUST PORT IS NOT RESTRICTED IN ANY WAY EXISTING CHIMNEY 225mm GAS COWL 8 For Type 1 installations mod...

Страница 9: ...455 260 135 230 570 350 GAS ENTRY POINT HEARTH LOCATION LUGS HOT BOX FOR EXISTING FIREPLACE OVERALL DIMENSIONS 9...

Страница 10: ...DIMENSIONS A B C 570 455 230 10...

Страница 11: ...EOUT INTO ROOM SPECIFICATION SHEET 1 Model A B C D Hot Box 800 510 425 1800 25mm FRAMEOUT DIMENSIONS 11 NOTE Install unit and flue prior to plastering NOTE Plaster is to finish flush with the fascia a...

Страница 12: ...ER FLUE HOT BOX GAS INLET HOLE MANTEL PIECE SPECIFICATION SHEET 1 FRAMEOUT INTO ROOM SPECIFICATION SHEET 1 12 NOTE Install unit and flue prior to plastering NOTE Plaster is to finish flush with the fa...

Страница 13: ...130mm 135mm 305mm 460mm 170mm FLUE INNER 150MM OUTER 200MM 570mm GAS ENTRY POINT 230mm ZERO CLEARANCE HOT BOX OVERALL DIMENSIONS 13...

Страница 14: ...INNER CASING 3 6M FLUE KIT COMPLETE WITH COWL FLUE COLLAR OUTER CASING ZERO CLEARANCE HOT BOX COMPONENTS 14...

Страница 15: ...ASSEMBLY ZERO CLEARANCE HOT BOX ASSEMBLY Using screws provided 1 Fit inner casing to Hot Box 2 Fit flue collar to inner casing 3 Fit outer casing over both flue collar and inner casing 15...

Страница 16: ...cowl These notes must be read in conjunction with AGA code 601 Floor 0 mm Sides 25 mm Back 25 mm Top 100 mm Flue Outer 25 mm CLEARANCES A minimum of 3 6m flue is required to protrude 500mm above roof...

Страница 17: ...ical FLUE REQUIREMENTS Electrical Wiring between Fan Unit Kit 100mm Gas cowl Kit Fan Casing Kit Twin Skin Flue 150mm 200mm Optional for additional height if required Twin Skin Flue 100mm 180mm Baffled...

Страница 18: ...ue motor this access MUST be at least 400mm x 400mm There MUST be a minimum clearance of 250mm between the top of the motor and any fixed object i e ceiling or stud work This is so the top of the fan...

Страница 19: ...500mm ELECTRICAL SHOULD THE SUPPLY FLEX AT THE BACK OF THE FIREBOX BE DAMAGED A SPECIALLY PREPARED FLEX IS REQUIRED FOR REPLACEMENT CONTACT THE MANUFACTURER THE ON OFF WALL SWITCH MUST NEVER BE ATTAC...

Страница 20: ...equivalent to the inner flue spigot diameter of the firebox the top of the muffler has a 150mm spigot which the motor fits to or the 150 200 twin skin flue if required The flow arrow on the muffler is...

Страница 21: ...ce Minimum clearance 250mm Minimum height 150mm 200mm twin skin flue optional for additional height Ensure there is adequate ventilation within this cavity to prevent motor over heating Baffle Height...

Страница 22: ...OPTIONAL POWER FLUE continued Frameout Fan Casing Pressure Differential Switch Motor Motor 22...

Страница 23: ...4 22 115 152 182 NOTE 1 Maximum of 4 elbows 45 or 90 2 Allow 400mm x 400mm access panel for service of motor Motor Minimum 25mm clearance from outer flue to combustible interior Baffle Heater twin ski...

Страница 24: ...skin flue if required 150mm x 200mm flue extension 900mm 200mm External Motor 340mm 25mm clearance Miniumum 1290mm External Motor OPTIONAL POWER FLUE continued Fan Box Dimensions A B C D E F G H 302 3...

Страница 25: ...RK FLAME SENSING GAS VALVE BLACK BLUE BLUE BLUE BROWN BROWN BROWN RED TECHRITE IGNITION PACK TAIS CP R15 D5 000V BLUE BLUE BROWN WHITE ORANGE GREEN YELLOW GREEN YELLOW BROWN GREEN YELLOW BROWN BROWN B...

Страница 26: ...ront of burner B The power polarity is reversed Check polarity B Sparker is to far from metal C Pressure switch Power Flue is not operating correctly Adjust sparker so it cross lights to metal Remove...

Страница 27: ...red LED light that indicates the possible cause of a problem the LED light will flash in different sequences for different problems the most common are Long Flash Short Flash 1 0 Normal Running State...

Страница 28: ...CHEMINEE PTY LTD EMAIL sales cheminee com au WEBSITE www Cheminee com au PHONE 02 9564 2694 FAX 02 9569 8802 SHOWROOM 118 Stanmore Road Stanmore Corner Wemyss St NSW...

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