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SPECTRUM INSTALLATION AND OPERATING INSTRUCTIONS

Page 4

To operate properly and safely this boiler/water heater
requires a continuous supply of air for combustion.
NEVER store objects on or around the boiler/water
heater!

CAUTION: Combustion air contaminated with
fluorocarbons or other halogenated compounds
such as cleaning solvents and refrigerants will
result in the formation of acids in the combustion
chamber. These acids will cause premature failure
of the boiler/water heater voiding the warranty!

CAUTION: If the boiler/water heater is operated while
the building is under construction it MUST be
protected from wood, concrete, sheet rock and other
types of dust. Failure to properly protect the unit
from construction dust will damage the unit voiding
the warranty!

All Air From Inside The Building

If the boiler/water heater is to be located in a confined
space, minimum clearances listed in Table 1 must be
maintained between the boiler/water heater and any
combustible construction. When installed in a confined
space, Figures 1 and 2, two permanent openings
communicating with an additional room(s) are required.
The combined volume of these spaces must have
sufficient volume to meet the criteria for an unconfined
space. The total air requirements of all gas utilization
equipment, fireplaces, wood stoves or any type of
exhaust fan must be considered when making this
determination. Each opening must have a minimum free
area of 

1 in

2

/1000

 

Btu/hr

2200 mm

2

/kW based on the

total input rating of ALL gas utilization equipment in
the confined area. Each opening must be no less than

100 in

2

64,516 mm

2

 in size. The upper opening must

be within 

12 in

305 mm of, but not less than 

3 in

,

76 mm from, the top of the enclosure. The bottom
opening must be within 

12 in

305 mm of, but not less

than 

3 in

76 mm from, the bottom of the enclosure.

All Air From Outside The Building

When installed in a confined space two permanent
openings communicating directly with, or by ducts to,
the outdoors or spaces that freely communicate with the
outdoors must be present. The upper opening must be
within 

12 in

305 mm of, but not less than 

3 in

76 mm

from, the top of the enclosure. The bottom opening must
be within 

12 in

305 mm of, but not less than 

3 in

,

76 mm from, the bottom of the enclosure.

Where directly communicating with the outdoors
or communicating with the outdoors through vertical
ducts, each opening shall have a minimum free area
of 

1 in

2

/

4000 Btu/hr

550 mm

2

/kW of the total input

rating of all of the equipment in the enclosure.

Where communicating with the outdoors through
horizontal ducts, each opening shall have a minimum
free area of 

1 in

2

/2000 Btu/hr

1100 mm

2

/kW of the total

input rating of all of the equipment in the enclosure.

When louvers and screens are used, they must have
the same cross-sectional area as the free area of the
opening to which they connect.

When calculating the free area necessary to meet the
make-up air requirements of the enclosure,
consideration must be given to the blockage effects of
louvers, grills and screens. Screens must have a
minimum mesh size of 

1/4 in

6.4mm. If the free area

through a louver or grill is not known, ducts should be
sized per Table 3.

Canadian installations must comply with CSA B149.1
when 

air supply

 is provided by natural air flow from the

outdoors for 

natural draft

, partial fan-assisted, fan-

assisted, or power draft-assisted 

burners

, there shall

be a permanent 

air supply

 opening(s) having a cross-

sectional area of not less than 

1 in

2

 per

 

7,000 Btuh

(310 mm

2

 per kW) up to 

and including

 

1 million Btuh,

plus

 1 in

2

 per 14,000 Btuh

 

(155 mm

2

 per kW) 

in excess

of

 

1 million Btuh

.

Table 3 - Make-up Air Louver Sizing

Required Cross Sectional Area

Input

1/4 in

 

6.4 mm

75% Free Area

25% Free Area

(MBH)

  Wire Screen

 Metal Louvers

Wooden Louvers

in

2

cm

2

in

2

cm

2

in

2

cm

2

100

  25

161

  33

213

100

  645

150

  37

858

  50

322

150

  967

200

  50

322

  67

432

200

1290

250

  62

400

  83

535

250

 

1612

300

  75

484

100

645

300

1934

350

  87

561

117

754

350

2257

400

100

645

133

858

400

2579

CHIMNEY & VENT PIPE
CONNECTIONS

WARNING: The vent installation must be in
accordance with Part 7, Venting of Equipment,
of the latest revision of the National Fuel Gas
Code, ANSI Z223.1/NFPA 54 or applicable
provisions of the local building codes. Canadian
installations must comply with CSA B149.1 or .2
Installation Code. Improper venting can result in
excessive levels of carbon monoxide which can
result in severe personal injury or death!

Содержание SB

Страница 1: ...in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the...

Страница 2: ...ter To obtain the safe dependable efficient operation and long life for which this heating boiler water heater was designed these instructions must be read understood and followed The Spectrum finned...

Страница 3: ...will support the weight of the boiler water heater NOTE The Spectrum may be installed directly on combustible flooring only if RBI supplied special floor pan is used but never on carpeting see Table 2...

Страница 4: ...n 3 in 76 mm from the top of the enclosure The bottom opening must be within 12 in 305 mm of but not less than 3 in 76 mm from the bottom of the enclosure Where directly communicating with the outdoor...

Страница 5: ...onry chimney must be performed to ensure that the chimney is clean properly constructed lined and sized Exterior masonry chimneys should not be used unless properly lined to prevent condensation and d...

Страница 6: ...ef opening after 5 minutes of main burner operation Use the flame of a match or candle or smoke from a cigarette cigar or pipe Faire fonctionner le br leur principal pendant 5 min ensuite d terminer s...

Страница 7: ...INSTALLATION AND OPERATING INSTRUCTIONS Page 7 Figure 1 Vertical Venting with a Metal Chimney System and Inside Air Figure 2 Vertical Venting using a Masonry Chimney and Inside Air 10 FT 3 1m RIOM 51...

Страница 8: ...flow rates see Table 7 or 8 Return water temperatures below 110 F 43 C will result in heat exchanger damage from excessive condensation voiding the manufacturer s warranty see Primary Secondary Piping...

Страница 9: ...tem An expansion tank must be installed close to the boiler on the suction side of the system pump Primary Secondary Piping Boilers connected to heating systems using zone valves zone pumps or systems...

Страница 10: ...Drop T 30 F T 16 7 C Note Unit equipped with 4 pass headers see Table 8 Flow Rate 100 150 200 250 300 350 400 16 4 24 6 32 4 40 5 49 8 0 34 0 94 1 92 3 46 5 89 1 0 1 6 2 0 2 6 3 1 1 0 2 8 5 7 10 2 17...

Страница 11: ...lers furnished with factory mounted outlet water temperature gauge 4 Boiler pump purging required Use terminals supplied Notice These drawings show suggested piping configuration and valving Check wit...

Страница 12: ...lobe Valve Balance Valve Balance Valve 1 5 H 15 Rev 2 5 Secondary loop pipe diameter must be sized large enough to handle maximum flow through all units NOTES 1 Boiler circuit piping must be sized lar...

Страница 13: ...he boiler When a boiler is connected to a heating coil that may be exposed to refrigerated air from an air handling device the piping system must be equipped with flow control valves or some other aut...

Страница 14: ...xchanger The cupro nickel heat exchanger allows for 100 GPM 6 3 L s 2 pass heat exchanger and 50 GPM 3 2 L s 4 pass heat exchanger SeeTable 7B Cold Water Supply The cold water supply must be piped to...

Страница 15: ...SPECTRUM INSTALLATION AND OPERATING INSTRUCTIONS Page 15 Table 7B Spectrum Pumping Performance Requirement Table Table 7A Spectrum Heat Exchanger Selection Graph...

Страница 16: ...ay locate remote aquastat well in lower 1 3 of tank Install bulb with heat sensing compound 3 Thermal expansion tank may be required check local codes 4 When using optional factory mounted pump max pi...

Страница 17: ...00 9700 Maximum gas volume of pipe ft3 hr Pipe length in feet Table 9 Gas Pipe Capacity Nominal Iron Pipe Size in Maximum pipe capacity in ft3 hr based on 0 60 specific gravity gas at a pressure of 0...

Страница 18: ...alled to prevent increase creep of gas pressure when the units are not operating This pressure regulator supplied by others may be installed at the service entrance to each unit or a master regulator...

Страница 19: ...water pump is used adjust to maintain a minimum 12 psig 82 7 kPa system pressure Open the system bleed and drain valves one at a time to purge the air trapped in the heating system piping With the boi...

Страница 20: ...kwise to PILOT 9 Push in control knob all the way and hold in Immediately light the pilot with a match Continue to hold the control knob in for about one 1 minute after the pilot is lit Re lease knob...

Страница 21: ...el 6 Push in gas control knob slightly and turn clockwise to OFF 7 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety inf...

Страница 22: ...than 5 adjust it according to steps 1 through 4 Input Rate Natural Gas Gas appliances are rated based on sea level operation with no adjustment required at elevations up to 2000 ft 610 m At elevations...

Страница 23: ...ine silica materials that have been identified as carcinogenic or possi bly carcinogenic to humans when inhaled AVERTISSMENT Une instqallation un r glage une r paration ou un entretien non comforme au...

Страница 24: ...dication of low water flow through the system 2 A damaged heat exchanger must be replaced and the condition that caused the damage resolved before the boiler water heater is returned to service Vent S...

Страница 25: ...SPECTRUM INSTALLATION AND OPERATING INSTRUCTIONS Page 25 4 21 1 22 29 26 27 6 28 25 15 16 24 12 4 3 10 8 20 2 5 36 35 31 19 18 9 7 17 11 23 30 37 34 33 32 14 13 Figure 14 Replacement Parts...

Страница 26: ...Front Panel 03 0894 1 03 0895 1 03 0896 1 03 0897 1 03 0898 1 03 0899 1 03 0900 1 Combustion Chamber Side Panel Left Right 03 0901 2 2 2 2 2 2 2 2 Rear Refractory Panel 05 0035 1 05 0036 1 05 0037 1 0...

Страница 27: ...70 1257 1 70 1258 1 70 1259 1 70 1260 1 70 1261 1 70 1262 1 8 Jacket Rear Panel 03 0749 1 03 0750 1 03 0751 1 03 0752 1 03 0753 1 03 0754 1 03 0755 1 9 Draft Hood Assembly 70 1272 1 70 1273 1 70 1274...

Страница 28: ...123 1 09 0124 1 1 09 0125 1 09 0126 1 17 Jacket Top Panel 03 0741 1 03 0742 1 03 0743 1 03 0744 1 03 0745 1 03 0746 1 03 0747 1 NS Jacket Top Panel Outdoor 70 1205 1 70 1206 1 70 1207 1 70 1208 1 70 1...

Страница 29: ...ader Bronze 01 0011S 1 1 1 1 1 1 1 NS Return Header Bronze 4 Pass 01 0011 1S 1 1 1 1 1 1 1 23 Inlet Outlet Cover Outdoor 03 0734 1 1 1 1 1 1 1 24 Return Cover Outdoor 03 0737 1 1 1 1 1 1 1 NS Heat Exc...

Страница 30: ...1 1 1 1 33 High Limit Operator Knob 14 0120 1 1 1 1 1 1 34 Light Package 40 0052 1 1 1 1 1 1 35 Relay 24V AC 15 0113 1 1 1 1 1 1 36 Terminal Block 2P 48 0151 1 1 1 1 1 1 Terminal Block 4P 48 0152 1 1...

Страница 31: ...NS Power Venting Wiring 30 0787 1 1 1 1 1 1 NS Induced Draft Kit HS1 12 0009BK 1 1 1 1 Induced Draft Kit HS2 12 00010BK 1 1 NS Vent Termination Hood 4 09 0134 1 1 1 1 Vent Termination Hood 6 09 0112...

Страница 32: ...260 North Elm Street 7555 Tranmere Drive Westfield MA 01085 Mississauga Ontario L5S 1L4 Phone 413 568 9571 Phone 905 670 5888 Fax 413 568 9613 Fax 905 670 5782...

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