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RBI Infinite Energy2 IW199, Инструкция по установке и эксплуатации

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11

16.11 - Replace water flow sensor’s o-rings  ............................................................................................................

117

16.12 - 199 model wiring diagram ............................................................................................................................

118

16.13 - 399 to 1000 models wiring diagram .............................................................................................................

120

17 - TECHNICAL DATA .................................................................................................................124

18 - SPARE PARTS .......................................................................................................................126

19 - READ OUT FLOW CHART ....................................................................................................150

20 - FACTORY MENU ....................................................................................................................151

21 - SEQUENCE OF OPERATION ................................................................................................154

22 - START UP CHECK LIST ........................................................................................................155

TABLE OF CONTENTS

Содержание Infinite Energy2 IW199

Страница 1: ...burner resulting in possible severe personal injury death or substantial property damage The boiler can only be operated with a dust free air supply Follow the instruction manual procedures to duct ai...

Страница 2: ...any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation...

Страница 3: ...3 SAFETY INSTRUCTIONS...

Страница 4: ...assur s par un installateur ou un service d entretien qualifi ou par le fournisseur de gaz AVERTISSMENT Assurez vous de bien suivre les instructions donn es dans cette notice pour r duire au minimum l...

Страница 5: ...5 SAFETY INSTRUCTIONS...

Страница 6: ...ersonal injury or death WARNING Qualified installer qualified installer is an individual with specific technical training in space heating systems domestic hot water systems fuel gas systems and elect...

Страница 7: ...m me partiellement Faites inspecter l appareil par un tecnicien qualifi et remplacez toute partie du syst me de contr le et toute commande qui ont t plong s dans l eau WARNING Ensure the appliance and...

Страница 8: ...7 INSTALLATION Water connections 42 7 1 Water connections 42 7 2 Local pump and water flow limits 42 7 3 Quality of the water 42 7 4 Near appliance piping components 44 7 5 Temperature and pressure Re...

Страница 9: ...termine location 75 11 12 2 Prepare roof penetrations 75 11 12 3 Termination and fittings 75 11 12 4 Multiple vent air terminations 76 11 13 Vertical termination Concentric vent 77 11 13 1 Description...

Страница 10: ...d air lines in good condition and sealed tight 103 16 1 4 Check system water pressure system piping expansion tank 103 16 1 5 Check control settings 103 16 1 6 Check ignition and flame sense electrode...

Страница 11: ...117 16 12 199 model wiring diagram 118 16 13 399 to 1000 models wiring diagram 120 17 TECHNICAL DATA 124 18 SPARE PARTS 126 19 READ OUT FLOW CHART 150 20 FACTORY MENU 151 21 SEQUENCE OF OPERATION 154...

Страница 12: ...f the National Electric Code ANSI NFPA 70 and or Canadian Electrical Code Part 1 CSA C22 1 Where required by the authority having jurisdiction the installation must conform to the Standard for Control...

Страница 13: ...uct Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases but identifies special venting systems the following requirements shall be satisfi...

Страница 14: ...observe this indication may compromise the smooth running of the appliance or cause serious damage to individuals animals or property NOTICE Indicates special instructions on installation operation or...

Страница 15: ...1001 6 Burner unit supply connection 7 Burner unit supply pipe 8 Gasket 9 Unit heat exchanger 18 8 11 17 9 7 15 16 6 14 10 5 12 13 1 3 4 2 020009 01 004 10 Burner unit return connection 11 Support ar...

Страница 16: ...al insulation 23 Sight glass 24 Raccord fan burner 25 Modulating Fan 26 Return temperature sensor par 1007 27 Left ignition electrode 28 Right ignition electrode 29 Motorized valve body optional 30 Ga...

Страница 17: ...Condensate discharge hose 6 Gas inlet pipe 7 Supply pipe 9 Air inlet connection 10 Electrical cable passages 11 Air filter 12 Flue exhaust connection 13 885IF board Optional 14 Electrical terminals Ju...

Страница 18: ...re sensor Blue color connector 1006 29 High limit flue gas temperature fuse Red color connector 30 Flue gas exhaust manifold 31 Water Return connection 32 Flue blocked pressure switch pipe connection...

Страница 19: ...Flue gas manifold cap 35 Automatic air vent 36 Water Supply connection 37 Water Return connection 38 Draining valves 39 Header temperature sensor 1102 40 Fan cover 41 ASME P T safety relief valve 42...

Страница 20: ...ir inlet connection 10 Electrical cable passages 11 Air filter 5 10 12 7 7 4 1 8 24 9 6 25 2 3 11 14 20 18 40 13 40 15 17 16 21 19 5 10 12 7 7 4 1 8 24 9 6 25 2 3 11 14 20 18 40 13 40 15 17 16 21 19 0...

Страница 21: ...ctor 1006 29 High limit flue gas temperature fuse Red color connector 30 Flue gas exhaust manifold 31 Water Return pipe 31 28 28 22 29 31 33 34 30 44 44 32 23 24 29 020010 01 003 32 Flue blocked press...

Страница 22: ...ly connection 37 Water Return connection 38 Draining valves 39 Header temperature sensor 1102 41 ASME P T safety relief valve 42 Pressure and temperature gauge 43 Supply and return headers 44 Primary...

Страница 23: ...0 Electrical cable passages 11 Air filter 12 Flue exhaust connection 13 885IF board 14 Electrical terminals 15 Control panel cover 16 Display 17 Control keys 18 Power control boards the highest power...

Страница 24: ...color connector 1006 29 High limit flue gas temperature fuse Red color connector 30 Flue gas exhaust manifold 31 Water Return connection 32 Flue blocked pressure switch pipe connection 33 Condensate...

Страница 25: ...nection 37 Water return connection 38 Drain valves 39 Header temperature sensor 1102 41 ASME P T relief valve 42 Pressure and temperature gauge 43 Supply and return headers 44 Primary heat exchanger t...

Страница 26: ...rature fuse 12 Premix burner 13 Ignition electrodes 14 Ignitor 15 Return temperature sensor 16 Modulating PWM fan 17 Back flue preventer 20 Gas valve 22 Detection electrode 24 CRV Stainless steel heat...

Страница 27: ...odes 14 Ignitor 15 Return temperature sensor 16 Modulating PWM fan 17 Back flue preventer 20 Gas valve 22 Detection electrode 23 Supply and return manifolds 24 CRV Stainless steel heat exchanger 25 Wa...

Страница 28: ...odes 14 Ignitor 15 Return temperature sensor 16 Modulating PWM fan 17 Back flue preventer 20 Gas valve 22 Detection electrode 23 Supply and return headers 24 CRV Stainless steel heat exchanger 25 Wate...

Страница 29: ...odes 14 Ignitor 15 Return temperature sensor 16 Modulating PWM fan 17 Back flue preventer 20 Gas valve 22 Detection electrode 23 Supply and return headers 24 CRV Stainless steel heat exchanger 25 Wate...

Страница 30: ...with a one pipe vent system and getting combustion air from room The quality of the system water is very important Poor water quality can damage the appliance due to scale formation and corrosion Sect...

Страница 31: ...llect Appliances so fueled shall not be installed in an abovegrade under floor space or basement unless such location is provided with an approved means for removal of unburned gas Failure to comply w...

Страница 32: ...ings to the equipment room see Fig 5 1 a Combustion air opening with a minimum free area of one square inch per 4000 Btu hr input 5 5 cm2 per kW This opening must be located within 12 30 cm of the bot...

Страница 33: ...tdoors the opening must be sized based on a minimum free area of one square inch per 3000 Btu hr 7 cm2 per kW This opening must be located within 12 30cm of the top of the enclosure see Fig 5 3 Figure...

Страница 34: ...Opening in2 Bottom Opening in2 Top Opening in2 Bottom Opening in2 199 50 323 cm2 50 323 cm2 67 433 cm2 100 646 cm2 100 646 cm2 399 100 646 cm2 100 646 cm2 134 865 cm2 200 1201 cm2 200 1201 cm2 500 125...

Страница 35: ...products Do not pipe combustion air near sources of products that may contaminate the air combustion like Dry cleaning laundry areas and establishments Swimming pools Metal fabrication plants Beauty...

Страница 36: ...e materials 5 6 Vent and combustion air piping This appliance requires a special vent system designed for pressurized venting The appliance is to be used for either direct vent installation or for ins...

Страница 37: ...roper installation and servicing for models 199 399 and 500 G Center of gravity Figure 5 7 Recommended minimum clearance distances for proper installation and servicing for models 750 and 1000 G1 Cent...

Страница 38: ...ansported CAUTION The unpacked appliance may be damaged when not protected against contamination Only transport the appliance using the right transportation equipment such as a hand truck with a faste...

Страница 39: ...e weight of the unit in Section 17 and lift the unit from the wood pallet and move it to the installation location 6 Install the leveling feet and plumb the unit accordingly see Figure 6 5 WARNING The...

Страница 40: ...40 6 INSTALLATION Mounting the appliance Figure 6 6 Dimensions for models 199 399 and 500 Figure 6 7 Dimensions for models 750 and 1000...

Страница 41: ...CONNECTION 3 AIR INTAKE CONNECTION 4 FLUE EXHAUST CONNECTION 5 GAS CONNECTION 6 CONDENSATE HOSE 199 2 2 3 3 1 1 1 4 399 2 2 4 4 1 1 1 4 500 2 2 4 4 1 1 1 4 750 2 1 2 2 1 2 6 6 1 1 4 1 1 4 1000 2 1 2...

Страница 42: ...rdness of your water and cross with your appliance model CAUTION If the water flow is lower than required by Figure 7 1 scale will form into the heat exchanger dramatically reducing the life expectati...

Страница 43: ...RE F Minimum Maximum water flow in function of the water hardness and water maximum temperature Model 199 Model 399 and 500 Model 750 Model 1000 210 12 8 140 12 19 gpm 24 38 gpm 36 57 gpm 48 76 gpm 24...

Страница 44: ...ASME specifications Storage tanks may require additional valves depending on local codes 8 Appliance isolation valves Field supplied Install isolation valves as shown on Figure 7 5 or 7 6 Full port b...

Страница 45: ...nections WARNING Failure to properly pipe the relief valve discharge can result in scalding of individuals and animals WARNING Never block the outlet of the safety relief valve or an explosion causing...

Страница 46: ...ep the water temperature setpoint at least at 140 F 60 C This temperature will prevent the proliferation of the legionella bacteria WARNING Your domestic hot water system must be protected against leg...

Страница 47: ...2 Check valve 13 Recycling pump If needed 14 Balancing valve mandatory if appliance is equipped with motorized valve item 17 Fig 3 1 CAUTION This is a concept drawing only It is up to the system desig...

Страница 48: ...erformance 9 Secondary return pump 10 Timer 12 Hot water outlets 13 Cold water inlet 7 INSTALLATION Water connections CAUTION Size secondary return system pipes and pump item 9 in order to have a mini...

Страница 49: ...ducts CAUTION The condensate discharge line must be of materials approved by the authority having jurisdiction In the absence of other authority PVC and CPVC pipe must comply with ASTM D1785 or D2845...

Страница 50: ...3 through 3 11 Item 3 A Condensate drain pipe B Floor drain or drain pan Below this point there must be a trap capable of preventing the return of sewer gas C A D B E C A D B E 020010 01 029 A Pipe co...

Страница 51: ...se only type 105 C wire or equivalent Installation must comply with 1 National Electrical Code and any other national state provincial or local codes or regulations 2 In Canada CSA C22 1 Canadian Elec...

Страница 52: ...sing following the instructions given in Section 16 2 and open the junction box cover 2 Install the power supply wires B and C to terminals 101 and 102 connect the ground wire to the ground terminal 3...

Страница 53: ...20 if the inpult voltage move between 2V and 10V the supply temperature will change proportionally between the Minimum setpoint parameter 3018 see Section 20 and the Maximum setpoint parameter 3017 s...

Страница 54: ...re 9 3 9 INSTALLATION Electrical connections Figure 9 3 Electrical customer connection for appliance connected to a storage tank 4 The storage tank temperature sensor must be connected to terminals 8...

Страница 55: ...gure 9 4 a field supplied pump relay must be installed if the pump current draw is greater than 3 amps 3 A secondary return pump must be connected to terminals 105 and 106 See Figure 9 4 4 A timer to...

Страница 56: ...plied on demand Operative instructions on how to connect the appliances in cascade are supplied together the 885HC command For water gas flue exhaust and air intake connections ask for conceptual draw...

Страница 57: ...etermined using the appropriate Annex G of the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or CAN CSA B149 1 Natural Gas and Propane Installation Code Au moment du retrait d une chaudi re existante...

Страница 58: ...death Be sure to locate the appliance such that the vent and air piping can be routed through the building and properly terminated The vent air piping lengths routing and termination method must all c...

Страница 59: ...ure 11 4 Vertical concentric Direct venting Figure 11 5 Side wall concentric Direct venting Figure 11 2 Vertical two pipes Direct Venting Figure 11 6 Side wall or vertical in a roof one pipe venting c...

Страница 60: ...with the National Fuel Gas Code ANSI Z223 1 for U S installations or CSA B149 1 for Canadian installations For installation in Canada vent pipe system must be certified to ULC S636 see Figure 11 7 11...

Страница 61: ...opylene Centrotherm Innoflue System 750 1000 ISELL0687UV 3 80mm Appliance adapter Polypropylene Cosmogas 199 62617361 4 110 mm Appliance adapter Polypropylene Cosmogas 399 500 62617359 6 160mm Applian...

Страница 62: ...ppliance connection and the air inlet cap connection Proper sealing of the air inlet pipe ensures that combustion air will be free of contaminants and supplied in proper volume When a sidewall or vert...

Страница 63: ...nce to vent or air termination Do not exceed the lengths given in Section 11 3 2 Cut pipe to the required lengths and deburr the inside and outside of the pipe ends 3 Bevel outside of each pipe end to...

Страница 64: ...pare the connection between adapter P and pipe N like described on Section 11 6 1 2 Insert the air inlet PVC CPVC pipe for 3 into the adapter P 3 Tighten the clamp F to mechanically secure the adapter...

Страница 65: ...connection P to ensure proper fit up before assembling the adapter to the appliance The adapter R should go completely into the appliance connection to ensure proper sealing after sealant is applied a...

Страница 66: ...wet insert the adapter R into the appliance connection B NOTICE If voids are present sufficient MOMENTIVE RTV 106 was not applied and joint could be defective d Tight the clamp to mechanically secure...

Страница 67: ...n monoxide or a fire which can result in severe personal injury or death WARNING Improper installation of Polypropylene systems may result in injury or death WARNING Use only water based lubricants on...

Страница 68: ...s E 2 Insert vent pipe G into adapter B following instruction of polypropylene pipe manufacturer WARNING Do not cover with thermal insulation polypropylene exhaust pipe nor install into an enclosure c...

Страница 69: ...ents paints glues etc in the vicinity of the appliance Do not store and use these chemicals in the appliance room Avoid excessive dust formation and build up Failure to comply could result in fire sev...

Страница 70: ...CATEGORY IV Vent and combustion air 11 10 Sidewall termination Two pipes 11 10 1 Vent air termination WARNING A gas vent extending through an exterior wall shall not terminate adjacent to a wall or b...

Страница 71: ...public walkway At least 3 feet above any forced air intake within 10 feet No closer than 12 inches below or horizontally from any door or window or any other gravity air inlet b Air inlet must termin...

Страница 72: ...1 16 Condensate could freeze and block vent pipe 11 10 5 Multiple vent air terminations 1 When terminating multiple appliances terminate each vent air connection as shown in Figure 11 18 WARNING All v...

Страница 73: ...g winds could cause freezing of condensate and water ice buildup where flue products impinge on building surfaces or plants d Avoid possibility of accidental contact of flue products with people or an...

Страница 74: ...n to avoid recirculation of flue gas WARNING Do not connect any other appliance to the vent pipe or multiple appliances to a common vent pipe Failure to comply could result in severe personal injury d...

Страница 75: ...ove the air intake The air inlet pipe and vent pipe can be located in any desired position on the roof but must always be no further than 2 feet apart and with the vent termination at least 1 foot abo...

Страница 76: ...ns provide clearances required by CSA B149 1 Installation Code 3 The air inlet is part of a direct vent connection It is not classified as a forced air intake with regard to spacing from adjacent appl...

Страница 77: ...pliance one 1 heat cycle to ensure combustion air and vent pipes are properly connected to the concentric vent termination connections 11 13 3 Vertical termination installation 1 Determine the best lo...

Страница 78: ...h or substantial property damage When two or more direct vent appliances are vented near each other two vent terminations may be installed as shown in Figure 11 27 It is important that vent terminatio...

Страница 79: ...URAVENT 810005545 810005375 810005385 FSBS8 FSELB9008 FSVL 3608 750 1000 6 to 8 Stainless steel DURAVENT 810005231 810005385 FSBS8 FSELB9008 FSVL 3608 Figure 12 1 Adapter and increaser A B C A B C 020...

Страница 80: ...ertical direct vent installation with rooftop combustion air inlet The vertical direct vent system is installed with a Category II flue and a separate combustion air pipe to the outdoors The flue outl...

Страница 81: ...esigned to ensure that flue products will be properly exhausted from the building at all times WARNING Failure to use the correct vent increaser or a properly sized vent system may result in excessive...

Страница 82: ...The appliance must be isolated from the gas supply piping system by closing a manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than...

Страница 83: ...W C maximum pressure 2 Pressure required at gas valve inlet pressure port Maximum 13 W C with no flow lockup or with appliance off Minimum 3 W C with gas flowing verify during high fire WARNING Ensur...

Страница 84: ...3 If the gas pressure is out of range contact the gas utility gas supplier qualified installer or service agency to determine the necessary steps to provide proper gas pressure to the appliance 4 Tur...

Страница 85: ...nts The conversion kit supplied with the appliance is composed of the following elements which are necessary for the gas change a label rating stating the new gas setting an instruction sheet an orifi...

Страница 86: ...WC 7 6 mbar and the maximum gas supply pressure must not be higher than 13 WC 33 mbar 16 Verifying the CO2 rate and its eventual adjustment following Section 13 8 The appliance during its normal oper...

Страница 87: ...omposed of the following elements which are necessary for the gas change a label rating stating the new gas setting an instruction sheet an orifice per each burner present on the unit Installing in or...

Страница 88: ...N The water s pH must fall within the following limit 7 5 pH 9 5 and if the system contains aluminium parts it must be 7 5 pH 8 5 This pH value must be measured after steady condition and after air pu...

Страница 89: ...ns blinking can arrive at 15 20 minutes 6 Open the manual gas shutoff valve see Figure 13 1 7 Verify your gas meter Gas flow must be zero WARNING If gas flow occurs close the manual gas shutoff valve...

Страница 90: ...the gas supply pressure between 12 WC and 13 WC 7 Turn the power switch to on and generate a heat demand by pressing button to its maximum setting Also ensure that the room thermostat is calling for h...

Страница 91: ...fire range given in Figure 13 7 making sure to use the range for the gas type in use The CO2 reading must be inside the specified range If not STOP the appliance and call the Factory service departmen...

Страница 92: ...l running mode On models 399 to 1000 set parameter 2200 to OFF to return the appliance to its normal running mode 6 If the capacity input is higher than the expected value repeat the procedure as per...

Страница 93: ...t of measure of the water system pressure L Burner unit indicators Light when burner is burning blinking when burner is in lockout or in blocking error Burner 1 master Burner 2 Burner 3 Burner 4 M Wat...

Страница 94: ...y mode press and hold for at least 5 seconds RESET key The appliance will automatically attempt another start up CAUTION If the appliance frequently shuts down contact a qualified technician to restor...

Страница 95: ...ours of operation of the indirect water heater N A Hr x 10 1059 Burner 1 Interval between Lockouts May be 1 MIN 2 HRS 3 DAY 4 WK 1060 Burner 1 Interval between Blocking errors May be 1 MIN 2 HRS 3 DAY...

Страница 96: ...For appliances models 399 up to 1000 parameters addressed to Burner 1 are applicable for that burner only If you want to see the same parameters for the other burners you have to connect the display t...

Страница 97: ...ULTIBURNER calculated setpoint Max offset up F 1 to 36 9 2108 MULTIBURNER calculated setpoint Max offset down F 1 to 36 9 2109 MULTIBURNER next burner start rate 1 to 100 70 2110 MULTIBURNER next burn...

Страница 98: ...mperature fuse WARNING If the high limit temperature fuse melt before any replacement it is mandatory to contact the appliance manufacturer to prevent any permanent damages to the heat exchanger Failu...

Страница 99: ...of carbon monoxide which can result in severe personal injury or death Loc 26 Internal software error Replace the power control board Loc 27 Flame present with closed gas valve Replace the gas valve...

Страница 100: ...ustion efficiency is lower than 88 try to clean the flue gas side and the water side of the heat exchanger c If flue temperature sensor do not match Section 16 10 it must be replaced Err 61 Return tem...

Страница 101: ...rner master failure Reset via 3013 parameter Err 116 Multiple burner communication failure This error will stops all modules a Bus communication interrupted b Burner is not working a Check for the bus...

Страница 102: ...er pressure system piping expansion tank Follow Section 16 1 4 Check control settings Follow Section 16 1 5 Check ignition and flame sense electrodes Follow Section 16 1 6 Check wiring and connections...

Страница 103: ...cal damage water stains any signs of rust other corrosions or separation of the vent and air intake piping 2 Check outside terminations Screens and louvers should be free of any debris and must be cle...

Страница 104: ...om contaminated areas 1 Combustible flammable materials Do not store combustible materials gasoline or any other flammable vapors or liquids near the appliance Remove immediately if found 2 Air contam...

Страница 105: ...ing the low water cutoff manufacturer s instructions 16 1 20 Reset button low water cutoff Testing the low water cut off shuts the unit off Press the RESET button on the low water cutoff to turn the u...

Страница 106: ...generator A Figure 16 3 4 Disconnect the two wires D Figure 16 4 from the ignition electrodes and the wire E Figure 16 4 from the flame detection electrode 5 Rotate the air inlet silencer B Figure 16...

Страница 107: ...an approved leak detection method Failure to comply with this warning can cause fire extensive property damage severe personal injury or death 18 Reassemble the components by proceeding in reverse or...

Страница 108: ...0009 01 032 CAUTION If gasket is damaged DO NOT reuse the heat exchanger door must be replaced NOTICE Gasket is intended for sealing combustion If damaged DO NOT reuse the heat exchanger door must be...

Страница 109: ...ations items C and E are showned already disassembled from heat exchanger 16 MAINTENANCE R H N C A E Q B F S L G M D 020022 01 009 A Fixing screw B Washer C Thermal Insulation D Stainless steel tube E...

Страница 110: ...appliance the distances listed above shall be verified very carefully also using a hand caliper 16 MAINTENANCE 16 5 Clean the air filter For the appliance to work properly the air filter must be clean...

Страница 111: ...eakage from the top it is suggested to bend box 2 to 5 in the direction of discharge pipes to empty some condensate water Leaking condensate water may cause severe property damage 3 Open cover C Figur...

Страница 112: ...ct plug B plug coming from display from plug A plug coming from Burner 1 Master 4 Connect plug B to the plug C D or E follow which burner you want to question considering that plug C is for Burner 2 p...

Страница 113: ...from the appliance 6 Following step 3 to 5 above to remove the board located in the lower side of the unit 7 Install this last control board in the site where there where the Burner 1 Master control b...

Страница 114: ...114 Figure 16 14 Complete situation of addresses and switches S4 Appliance models 1000 Appliance models 750 Appliance models 399 500 Appliance models 199 16 MAINTENANCE...

Страница 115: ...e entire heating system will have to be drained 6 Check that the heating system fill valve is closed 7 Connect a hose to the drain valves item 38 of Figures 3 5 3 8 and 3 11 and place the other end of...

Страница 116: ...temperature sensor The appliance has a number of sensors that measure temperature The electrical resistance between the sensor wires must correspond with the values shown in Figure 16 15 Figure 16 15...

Страница 117: ...er of a turn item A 6 pull out item B 7 remove o rings C and D from their sites and replace them NOTICE Use only original parts Failure to comply with this notice could cause water leakage and consequ...

Страница 118: ...abel all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Failure to comply with this warning can c...

Страница 119: ...de l entretien des commandes tiquetez tous les fils avant de les d brancher Des erreurs de c blage peuvent entra ner un fonctionnement inad quat et dangereux S assurer que l appareil fonctionne ad qua...

Страница 120: ...G Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Failure to comply with this warning ca...

Страница 121: ...ment de l entretien des commandes tiquetez tous les fils avant de les d brancher Des erreurs de c blage peuvent entra ner un fonctionnement inad quat et dangereux S assurer que l appareil fonctionne a...

Страница 122: ...122 16 MAINTENANCE...

Страница 123: ...Gas valve 22 Detection electrode 28 Blocked flue pressure switch 29 Condensate blocked drain switch 32 Main electrical switch 34 Display 35 IF 885 board Optional on 199 version Fuse F1 5x20 3A 47 Wate...

Страница 124: ...l gas ppm 150 CO Carbon monoxide with LP gas ppm 250 NOx 0 O2 with natural gas ppm 30 CO2 Carbon dioxide for Natural gas at high fire 8 4 to 8 7 CO2 Carbon dioxide for Natural gas at low fire 8 4 to 8...

Страница 125: ...20 120 150 150 150 150 250 250 250 250 30 30 30 30 8 4 to 8 7 8 8 to 9 1 8 8 to 9 1 8 8 to 9 1 8 4 to 8 7 8 8 to 9 1 8 8 to 9 1 8 8 to 9 1 9 5 to 10 9 5 to 10 9 5 to 10 9 5 to 10 10 5 to 11 5 10 5 to...

Страница 126: ...126 18 SPARE PARTS Spare parts...

Страница 127: ...27 18 SPARE PARTS WARNING Only use the appliance in combinations and with the spare parts listed in this manual Failure to do so can cause severe personal injury or death Spare parts for models 199 19...

Страница 128: ...ON 020010 03 012 17 45 43 44 123 117 28 24 22 122 6 29 35 113 39 36 40 4 26 114 114 114 115 11 11 38 25 25 16 33 119 118 34 18 31 23 30 15 116 19 3 10 9 121 121 21 5 27 46 42 37 41 20 1 1 2 135 136 13...

Страница 129: ...129 020010 03 011 132 133 49 131 47 129 129 130 130 128 126 57 57 57 57 57 57 125 127 134 29 55 58 124 120 52 52 145 144 146 146 158 18 SPARE PARTS 199...

Страница 130: ...0 89 88 83 83 112 108 105 110 87 106 79 103 101 99 107 95 102 81 94 94 96 96 80 80 86 85 100 93 82 92 91 66 74 78 67 75 64 84 104 76 98 97 70 69 77 63 62 62 111 68 68 68 68 65 61 109 109 71 72 59 60 7...

Страница 131: ...63501043 PRESSURE SWITCH ON 3 2 INWC REPLACEMENT C 25 63505058 GASKET EPDM D 125 REPLACEMENT C 26 63504006 D 125 H 703 COLLECTOR 1 EXCHANGER C 27 63504007 SYNTHETIC PLATE FILTER REPLACEMENT C 28 6350...

Страница 132: ...SP1 5 C 76 63505069 PIREX GLASS D15 5 SP5 REPLACEMENT C 77 60404253 FLANGE L21 2 H34 SP1 C 78 63501053 MASTER GAS CABLE UL 885 REPLACEMENT C 79 63503001 FLANGE GAS 32X32 3 4P REPLACEMENT C 80 6350507...

Страница 133: ...170X170 REPLACEMENT C 122 60338042 GAS COLLECTOR 1P NPT 4 HOLE FLANGE C 123 62626008 GAS VALVE PIPE C 124 62621151 COPPER TUBE D28 F F 1 1 4 H 550 C 125 63505041 10 SPRING KIT FOR 3 4 RING NUT C 126...

Страница 134: ...SPARE PARTS WARNING Only use the appliance in combinations and with the spare parts listed in this manual Failure to do so can cause severe personal injury or death Spare parts for models 399 500 399...

Страница 135: ...STALLER S INSTRUCTION 020010 03 010 13 34 32 33 127 35 2 21 125 23 27 28 7 6 36 19 4 8 8 1 1 17 17 16 16 120 15 121 121 121 122 26 14 14 11 40 126 12 38 20 37 10 124 42 3 128 128 18 41 41 5 9 9 9 22 3...

Страница 136: ...to 500 020010 03 002 62 52 49 49 48 53 53 55 55 118 54 54 61 61 47 123 123 117 36 59 59 60 60 58 58 57 57 56 56 44 44 44 44 44 44 44 44 44 44 44 44 43 43 43 43 45 45 46 46 147 147 146 146 149 151 148...

Страница 137: ...88 88 113 110 115 92 111 84 108 106 104 112 100 107 86 99 99 101 101 85 85 91 90 105 98 87 97 96 71 79 83 72 80 69 89 109 81 103 102 75 74 82 68 67 67 116 73 73 73 73 70 66 114 114 76 63 77 64 65 78 1...

Страница 138: ...RD CLAMP REPLACEMENT CD 18 63501040 SINGLE BLUE BOARD CLAMP REPLACEMENT CD 19 63501041 BLACK 2 POLES SWITCH REPLACEMENT CD 20 63501042 CONNECTION BOARD 160X100 REPLACEMENT CD 21 63501043 PRESSURE SWIT...

Страница 139: ...F F 1 1 4 1 1 4 RIT E 62 63505079 10 SCREW 6X12MM TC CR REPLACEMENT CD 63 63502023 P SENS 0 10B RAST 2 5 G1 4P WRAS CD 64 63502021 PLUG BRASS 1 4P M WITH O RING REPLACEMENT CD 65 63505003 10 SCREW KI...

Страница 140: ...63505081 10 OR RING 3137 EPDM 2 62 X 34 60 REPLACEMENT CD 105 63505082 CONDENSATION DISCHARGE PIPE D 46 7 REPLACEMENT CD 106 63505022 10 SCREW KIT 4X8 ZINC TC CR DIN4042 CD 107 62632008 GRP IGNITION...

Страница 141: ...2 UL 885 REPLACEMENT CD 147 63501009 GAS CABLE UL 885 REPLACEMENT CD 148 63501011 SENSOR CABLE MASTER 2 UL 885 REPLACEMENT CD 149 63501006 SENSOR CABLE SLAVE UL 885 REPLACEMENT CD 150 63501005 CONNEC...

Страница 142: ...RE PARTS 750 to 1000 WARNING Only use the appliance in the combinations and with the spare parts listed in this manual Failure to do so can cause severe personal injury or death Spare parts for models...

Страница 143: ...LLER S INSTRUCTIONS 7 15 30 124 23 11 56 13 12 125 19 2 27 4 18 21 16 16 16 16 17 17 17 17 31 112 6 26 28 34 111 35 8 8 8 8 122 14 14 14 121 121 121 117 10 33 32 9 9 9 9 1 1 24 113 20 116 114 25 25 25...

Страница 144: ...0 50 1 1 49 49 49 49 43 43 53 53 53 53 55 55 55 55 46 52 52 52 52 45 123 123 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 54 54 54 54 37 37 37 37 37 37 37 37 40 40 40 40 39 39...

Страница 145: ...76 61 61 107 118 104 86 82 82 78 105 79 79 74 102 100 98 106 83 94 80 101 59 95 95 84 93 93 85 99 92 81 109 91 65 90 77 73 66 89 63 103 75 97 96 69 68 110 67 67 67 67 62 64 70 60 57 71 58 108 108 72 1...

Страница 146: ...NT CD 19 63501041 BLACK 2 POLES SWITCH REPLACEMENT CD 20 63501042 CONNECTION BOARD 160X100 REPLACEMENT CD 21 63501043 PRESSURE SWITCH ON 3 2 INWC REPLACEMENT CD 22 63504007 SYNTHETIC PLATE FILTER REPL...

Страница 147: ...RING REPLACEMENT CD 59 63505003 10 SCREW KIT 4X10 GALVANIZED CD 60 63502011 BRASS CONNECTION 1 1 4 SUPPLY REPLACEMENT CD 61 62616111 KIT FOR 6 OR AND 3 WASHERS CD 62 63502012 BRASS CONNECTION 1 1 4 RE...

Страница 148: ...ION ELECTRODE CD 102 63505028 10 GASKET KIT 56X21 SP 2 CD 103 62632087 SPARE PART KIT INSULATION HE CD 104 63505072 GASKET S WOLL PLUS D 100 SP 2 REPLACEMENT CD 105 62629045 FIBER BURNER D 70 H200 CD...

Страница 149: ...L 885 REPLACEMENT CD 148 63501011 SENSOR CABLE MASTER 2 UL 885 REPLACEMENT CD 149 63501006 SENSOR CABLE SLAVE UL 885 REPLACEMENT CD 150 63501005 CONNECTION CABLE VALV UL 885 REPLACEMENT CD 151 6350100...

Страница 150: ...T button and button for the time in seconds displayed Push button Push button Parameters shown during normal operations See Section 15 12 User s menu parameters see Section 15 10 Gain access to users...

Страница 151: ...iance s micro processor makes this menu of parameters available to the qualified technician for the setting of the appliance To enter this menu operate as follow 1 Turn the main electrical supply Off...

Страница 152: ...ab dISA 3008 Flue gas detector SEnS Sensor StCH Switch SEnS SEnS SEnS SEnS 3009 Outdoor thermistor type 10 10kohms 12 12kohms 10 10 10 10 3010 Other thermistor type 10 10kohms 12 12kohms 10 10 10 10 3...

Страница 153: ...Number of slave burners 0 to 3 3 0 399 1 500 1 750 2 1000 3 3 3085 Modbus address 0 to 126 1 1 1 1 3086 Number of Stopbits 1 or 2 1 1 1 1 3100 Material selection ABS CPVC PVC SST PP PVC PVC PVC PVC 3...

Страница 154: ...154 21 SEQUENCE OF OPERATION...

Страница 155: ...ual Yes No Static Dynamic Gas Inlet Pressure W C VENTING Vent and combustion air Combustion air from room Direct vent Are all requirements in terms of ventilation of the equipment room be met Yes No M...

Страница 156: ...urnished written instructions or has been altered or modified in any way These include but not limited to Excessive water hardness causing a lime build up in the heat exchanger tubes is not a fault of...

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