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BT240S 3KW 2D Laser Cutting Head User Manual 

2.2.2    Assist Gas Interface 

Impurities such as hydrocarbons and water vapor in the auxiliary gas can damage the lens, and 

causing cutting power fluctuations will also result in inconsistencies in the workpiece section. The 

following table shows the recommended auxiliary gas specifications. 

 

 

 

 

 

Impurity can be filtered out in gas supply tube, but oxygen and water vapor can permeate 

the  system  through  nonmetal  materials,  which  is  the  source  of  the  appearance  of  dust  and 
hydrocarbon.  Stainless  steel  fittings  are  recommended,  operators  must  use  filters  which  can 
remove a minimum of 0.01 micron particle to purify the light path system, and meanwhile, use a 
filter to reduce the diameter of the particles passing through to less than 0.01 micron.

 

A  pressure  gauge  with  a  stainless  steel  diaphragm  is  recommended.  Industrial  pressure 

gauges suck in air. Rubber diaphragm produce hydrocarbon by aging or other factors.

 

CAUTION: gas interface can not be replaced arbitrarily, especially do not use PTFE TAPE, 
Otherwise, the gas path will be blocked, the normal cutting will not be possible and the laser 
head parts will be damaged at the same time. 
 

Note: the gas pipeline on the customer site is likely to hide condensate water, pite tape for 
joint sealing and other impurities, after valving the gas for 3-5min under the pressure of more 
than 15bar, access the air pipe to the laser head.   

 

2.3    Fiber Input Interface 

BT240S is suitable for most industrial laser generators. It is equipped with a collimator assembly. 
The connection between the end of the fiber and the cutting head is called fiber optic splice. The 

common types of fiber optic splices include QBH, 

QCS 

and QD. In respect of QCS joint, BT240S 

BT240S has 14mm, 24mm, 25mm, 30mm clip ring interfaces, other optical fibre splices can also fit. 
Each  optical  fibre  splice  has  its  own  unique  fixing  methods.  Please  refer  to  the  corresponding 
introduction of fiber optic splices. Figure 1 shows the installation interface of the QBH joint. 
 

Warning: the optical device must be kept clean. All dust must be removed before use. If the 
laser head is inserted vertically by the fiber, then the laser head must be rotated 90 degrees to 
the horizontal position, and then insert the fiber to prevent dust from falling on the surface of 

Gas 

Purity 

Maximum content of 

water vapor(ppm

 

Maximum content of 

hydrocarbon(ppm

 

oxygen 

99.95% 

<5 ppm 

<1 ppm 

nitrogen 

99.995% 

<5 ppm 

<1 ppm 

argon 

99.998% 

<5 ppm 

<1 ppm 

helium   

99.998% 

<5 ppm 

<1 ppm 

Содержание BT240S Series

Страница 1: ...BT240S SERIES Email sales raytools net Add EMMENTALSTRASSE 96 CH 3414 OBERBURG SWITZERLAND 3000W 2D Laser Cutting Head User Manual...

Страница 2: ...for your choosing our product This manual makes a detail introduction about the use of BT240S laser cutting head including installation setup operation and service etc Please directly contact us if y...

Страница 3: ...sertion Direction Adjustment of Fiber Interface 8 2 5 Adjust 10 2 5 1 QCS Beam Center regulating 10 2 6 Adjust the Focus Position 11 3 Maintenance 13 3 1 Clean the Lens 13 3 2 Removal and Installation...

Страница 4: ...flow and nozzle cooling design built in water cooling unit and fine adjustment of focus position and other characteristics can fully meet the industrial laser processing environment of thin plate medi...

Страница 5: ...Figure 2 the laser head includes four basic units namely 1 collimation module component CM 2 focusing module component FM 3 protection window module component WM and 4 nozzle module component TM to m...

Страница 6: ...f the installation hole is shown in Figure 2 It is suggested that the client should install the laser head vertically on the processing board face according to the requirements of the drawing and ensu...

Страница 7: ...The recommended water speed is listed below in detail and please adjust the temperature of the cooling water at room temperature of 5 This water cooled interface is designed as a closed loop water coo...

Страница 8: ...le and the laser head parts will be damaged at the same time Note the gas pipeline on the customer site is likely to hide condensate water pite tape for joint sealing and other impurities after valvin...

Страница 9: ...e sealed with a clean self sealing bag so as to avoid dust falling into it 2 As shown in Figure 3 please align the center hole of the protective cap to the optical fibre splice and put it on the optic...

Страница 10: ...cond level locking 4 Swing the fiber connector to the right and left and up and down to check if the QBH fiber is completely fixed Complete the locking procedure Note the picture effect is for referen...

Страница 11: ...en in place The optical fiber insertion method of BT240S QCS interface is shown in Figure 4 2 1 Loosely locking rings 1 and 2 2 Horizontally insert the fiber interface 3 Lock the locking rings 1 and 2...

Страница 12: ...e steps to find the best relative nozzle center position of the light beam Such center regulation requires a series of adjustments which is the basic operation of any laser center regulation 2 6 Adjus...

Страница 13: ...slightly loosen Screw 3 to adjust the scale block to the 0 scale line and tighten Screw 2 and Screw 3 again then the on site actual zero focus is coincident with the laser head focusing 0 scale indic...

Страница 14: ...note avoid the fingertip touching the surface of the lens so as to leave traces 4 Put the lens facing to eyes and hold the absorbent cotton stick with the right hand Wipe the lens gently in single dir...

Страница 15: ...he lock nut Pull out the protective lens holder by holding both sides of the drawer lens holder Press the edge of the lens with fingers push one side of the lens of the spring seal ring from the lens...

Страница 16: ...damaged Wipe off the dust on the surface of BT240S Use a 3mm internal hexagonal wrench to unscrew the screws above the optical fiber collimation mirror as shown in Figure 11 Place it in a clean place...

Страница 17: ...ng cover on the fiber to prevent it from being damaged 3 2 4 Removal and Installation of Focus Lenses The collimating lens can be replaced when the laser head is removed from the machine This manual i...

Страница 18: ...enter of the nozzle hole if it is not in the center it is necessary to carry out center regulating operation again 3 3 Replace Nozzle Connector In the process of laser cutting the laser head will inev...

Страница 19: ...Copy Right 18 19 www raytools net BT240S 3KW 2D Laser Cutting Head User Manual 3 4 Replace Nozzle Unscrew the nozzle Screw a new nozzle onto the nozzle connector Make capacitor calibration once again...

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