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7

INSTALLATION

Installation Codes

Installation must be in accordance with local codes, or,
in the absence of local codes, with the latest editions
of the National Fuel Gas Code, ANSI Z223.1/NFPA 54,
and  the  National  Electrical  Code,  ANSI/NFPA  70.  In
Canada  installations  must  conform  with  the  current
CAN/CSA  B149  and  the  Canadian  Electrical  Code
Part 1 CSA C22.2 No.1. Where required by the author-
ity having jurisdiction, the installation must conform to
American  Society  of  Mechanical  Engineers  Safety
Code  for  Controls  and  Safety  Devices  for
Automatically Fired Heaters, CSD-1.

Installation base

The  heater  should  be  mounted  on  a  level,  non-com-
bustible  surface.  Heater  must  not  be  installed  on
carpeting.  The  heater  can  be  installed  on  a  com-
bustible surface only when the appropriate listed floor
shield base is provided. An optional listed floor shield
base is available for factory installation with the heater
on all indoor models. Do NOT use the shipping base
crate as an installation base.

In addition, the heater shall be installed such that the
gas  ignition  system  components  are  protected  from
water (dripping, spraying, rain, etc.) during appliance
operation and service (circulator replacement, control
replacement, etc.).

NOTE:

The  heater  should  be  located  in  an  area

where water leakage will not result in damage to the
area  adjacent  to  the  appliance  or  to  the  structure.
When  such  locations  cannot  be  avoided,  it  is
recommended that a suitable drain pan, adequately
drained,  be  installed  under  the  appliance.  The  pan
must not restrict air flow.

General Specifications

The  Raypak  water  heaters  are  design  certified  and
tested under the latest requirements of the American
National  Standard,  ANSI  Z21.10.3/CSA  4.3.  Each
heater  has  been  constructed  and  pressure  tested  in
accordance with the requirements of Section IV of the
American Society of Mechanical Engineers Code, and
factory fire tested.

All Models (Approved)

All models are National Board approved. Temperature
and  pressure  gauge  is  standard.  Intermittent  ignition
device is standard on models 0514 and up.

Model  0133  has  4-pass  heat  exchanger,  1  tube  per
pass.
Models  0181-0401  have  2-pass  heat  exchangers,  5
tubes first pass, 4 tubes second pass.
Models  0514-1826  have  2-pass  heat  exchangers,  5
tubes first pass, 4 tubes second pass.
Models  2100-4001  have  2-pass  heat  exchangers,  9
tubes per pass.
Models 0926-4001 have optional single pass with cast
iron headers only.

Hot Water Supply Heaters

All Raypak hot water supply heaters are ASME rated
and design certified as hot water heaters, with 125 PSI
pressure relief valves.

TYPE WH1 with ON/OFF CONTROLS

Models 0133-4001

To be used with storage tank systems. Available with
integrally mounted pump, factory mounted and wired
for models 0133-1826. Models 0181, 0261, 0331 and
0401 are Low NOx Hot Water Heaters.

TYPE WH2 with MODULATING 

CONTROLS

Models 0133-4001

Hot water supply heater with 110°-170°F gas modula-
tion. Available  with  integrally  mounted  pump,  factory
mounted and wired for models 0133-1826. To be used
with storage tank systems.

TYPE WH3 with 2-STAGE 

CONTROLS

Models 0181-4001

Hot water supply heater with low-high fire for 2-stage
control. Available with integrally mounted pump, facto-
ry  mounted  and  wired  for  models  0181-1826.  To  be
used with storage tank systems.

Содержание RAYTHERM 133-4001

Страница 1: ...ier s instructions If you cannot reach your gas supplier call the fire department WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal injury o...

Страница 2: ...llowing Changes to Hard water specification on page 23 Wiring Diagram headers W2 WH2 was WH2 on page 38 WH1 was WH2 on pages 39 44 Additions Adjustment procedure for two stage Robertshaw gas valve inc...

Страница 3: ...TERS Models 0181 to 0401 33 Operation 33 Start Up Procedures S8610B Ignition Module 33 CONTENTS 3 Burner Adjustment 34 Visual Inspection 34 Electrical 34 High Gas Pressure Switch 34 Burner Tray Remova...

Страница 4: ...e by a qualified service technician To avoid possible equipment damage personal injury or fire DO NOT connect this water heater to a fuel type not in accordance with unit data plate Propane for propan...

Страница 5: ...y and energy conservation are factors to be con sidered when setting the water temperature on the thermostat The most energy efficient operation will result when the temperature setting is the lowest...

Страница 6: ...d the heater serial number are found on the heater data plate The model number will have the form WH1 0514A or similar depending on the heater model WH Hot Water Supply System 1 on off firing 0514 siz...

Страница 7: ...r flow General Specifications The Raypak water heaters are design certified and tested under the latest requirements of the American National Standard ANSI Z21 10 3 CSA 4 3 Each heater has been constr...

Страница 8: ...2100 to Description Location 0401 0824 1826 4001 a 3 1 2 in thick masonry walls Back 9 9 9 16 16 without ventilated air space Right 5 9 5 16 16 Left 9 9 12 16 16 Vent 5 5 5 5 5 Indoor Top 43 39 36 24...

Страница 9: ...gs are shown for elevations up to 2 000 feet For elevations over 2 000 feet reduce ratings 4 for each 1 000 feet above sea level Bold type indicates Low NOx models Model Number Indoor Outdoor Input MB...

Страница 10: ...ings are shown for elevations up to 2 000 feet For elevations over 2 000 feet reduce ratings 4 for each 1 000 feet above sea level Model Number Input MBH Recovery GPH Dimensions in inches Width A Over...

Страница 11: ...evations over 2 000 feet reduce ratings 4 for each 1 000 feet above sea level Recovery based on manufacturer s rating Model Number Input MBH Recovery GPH Dimensions in inches Width A Overall Height B...

Страница 12: ...uare inches as noted b All Air From Outdoors When air is supplied directly from outside of building each opening shall have a minimum net free square inches as noted CAUTION Combustion air must not be...

Страница 13: ...0133 1 Remove the front 4 screws 2 Line up outdoor top vent opening over heater vent opening 3 Lower outdoor top onto unit lining up slots in the outdoor top with screws holes in jacket top 4 Reinsta...

Страница 14: ...the following page 1 Shut off main electrical power switch to heater 2 Turn heater manual ON OFF switch located in upper control panel to the OFF position 3 Shut off gas supply and water supply to th...

Страница 15: ...15 Fig 9 Indoor Top Installation...

Страница 16: ...reads 7 Turn the assembled stack and jacket top right side up The jacket top will be trapped between the brackets and the top of the stack Place the stack over the inner adapter panel flanged hole and...

Страница 17: ...st on heater drafthood Support must be provided in compliance with applicable codes The heater top and drafthood must be readily removable for maintenance and inspection Vent pipe should be adequately...

Страница 18: ...uch as an explosion or carbon monoxide poisoning could result Make certain that it is mounted in an accessible location at least 6 in from any combustible material or the heat exchanger and that the p...

Страница 19: ...ARBON MONOXIDE POISONING COULD RESULT Vent Damper For safe efficient operation the vent damper and all flue product carrying areas of the appliance must be checked annually with particular attention g...

Страница 20: ...d from the gas supply during any pressure testing of that system at test pressures in excess of 1 2 PSIG Dissipate test pressure in the gas supply line before reconnecting the heater and its manual sh...

Страница 21: ...0 260 250 0 0 5 0 6 3 0 3 1 0 5 1 5 6 5 3 5 1 0 1 4 1 5 0 0 4 3 0 5 2 5 9 0 0 1 5 4 5 2 0 1 4 2 6 0 0 0 6 0 6 2 0 8 1 5 7 0 8 5 3 0 2 4 2 7 0 0 0 5 0 8 4 5 8 1 0 3 1 5 5 0 6 5 2 5 1 4 2 8 0 0926 0962...

Страница 22: ...2 1 2 200 11 11 7 90 24 2 5 3 1414 90 26 14 58 40 5 8 2 1 2 200 12 12 2 90 26 2 7 3 1468 90 27 14 60 40 6 2 2 1 2 200 12 12 2 90 27 2 7 3 1571 90 29 14 5 64 40 7 3 2 1 2 200 13 13 90 29 2 8 3 1631 90...

Страница 23: ...NESS MODELS D R A H M U I D E M T F O S 16 25 Grains Per Gallon Table I General Specifications Uni Temp 80 Hot Water Supply Systems T Temperature Rise Degree F GPM FLOW GPM Gallons per Minute Flow P P...

Страница 24: ...24 Piping Diagram Type WH Unitemp 80 System...

Страница 25: ...ield The second version is a fully enclosed solid state Time Delay Relay TDR with a white jumper that selects one of two time delays See Fig 21 B If the jumper is on pins 6 and 7 default the delay tim...

Страница 26: ...dels 0724 1336 Fig 24 Motorized Gas Valve Location Model 3001 Limit Controls High Limit The heater is equipped with a manual reset High Limit Push the reset button and set the limit s to 30 F 40 F abo...

Страница 27: ...24 Volts are supplied to this connection through the heater transformer DO NOT attach line voltage to the TH leads on models 0514 1826 Before starting heater check to ensure proper voltage to heater a...

Страница 28: ...28 Location of Controls 0400 WH1 WH2 WH3 0181 LOW NOx WH1...

Страница 29: ...29 Location of Controls 0824...

Страница 30: ...r Many pumps are now direct drive They have no cou pler or bearing assembly These pumps do not require lubrication Others require SAE 30 non detergent oil to lubricate both the motor and the bearing a...

Страница 31: ...power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand 5 Remove heater door panel 6 For Robertshaw gas...

Страница 32: ...Pilot burner should ignite after gas reach es the pilot burner b Spark ignition should cut off when pilot flame is established c Main gas valve should open and main burner should ignite after gas rea...

Страница 33: ...s Should be checked monthly Takes approximately 15 minutes ADDENDA LOW NOx HEATERS MODELS 0181 TO 0401 The Raytherm Low NOx Heater is offered with WH1 On Off firing standard or 2 stage firing optional...

Страница 34: ...d wire size and connections comply with all applicable codes High Gas Pressure Switch Pressure switch senses high pressure and automati cally shuts down burner if abnormal pressure exists Fig 34 Gas P...

Страница 35: ...ers up and out of their slots 6 Reverse above procedure to re install Pilot Removal 1 Disconnect pilot tubing from gas valve 2 Remove 4 screws from control box Open the control box 3 Remove the pilot...

Страница 36: ...ace module Check for 24 Vac across MV MV PV terminals If no voltage replace module Check electrical connections between module and gas control If okay replace gas valve or gas control operator i e pil...

Страница 37: ...Check the circuit breaker outdoor con troller etc upstream of heater If power to Leads L1 and L2 of trans former but no power on 24V side re place Jumper thermostat replace with new if heater fires If...

Страница 38: ...38 WIRING DIAGRAMS Wiring Diagram W2 WH2 133...

Страница 39: ...39 Wiring Diagram WH1 0181 0261...

Страница 40: ...40 Wiring Diagram WH1 0331 0401...

Страница 41: ...41 Wiring Diagram WH1 0514 0724...

Страница 42: ...42 Wiring Diagram WH1 0824 1826...

Страница 43: ...43 Wiring Diagram WH1 2100 2500...

Страница 44: ...44 Wiring Diagram WH1 3001 4001...

Страница 45: ...xcessive suction lift or vapor binding hot water 3 Bent shaft and or damaged bearings 4 Suction and discharge piping not properly support ed and anchored SERVICE AND MAINTENANCE PROCEDURES Tube Cleani...

Страница 46: ...ed go to Step 9 5 Using a 3 8 wrench carefully remove the alu minum cap that was under the solenoid valve count of turns when removing the cap Be careful not to drop the cylinder weight or the small s...

Страница 47: ...eater away from piping until studs clear the heater 6 Remove heat exchanger corner brackets 7 Remove combustion chamber clips at the four cor ners of the heat exchanger Fig 40 Typical Heat Exchanger C...

Страница 48: ...s combustible so exercise extreme care NOTE To supply the correct part it is important that you state the model number serial number and type of gas when applicable Combustion Chamber Removal To remov...

Страница 49: ...licable warranty conditions satisfied The replacement part will be warranted for only the unexpired portion of the original warranty Raypak makes no warranty whatsoever on parts manufactured by others...

Страница 50: ...50...

Страница 51: ...51...

Страница 52: ...52 www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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