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CONNECTIONS – ELECTRICAL 

 
All  electrical  work  and  permanent  wiring  must  be  carried  out  by  a  qualified  person  and  in  accordance  with  the 
Wiring Rules AS/NZS 3000 and local authority requirements. 

The  water  heater  is  supplied  with  a  1.8 metre  lead  and  plug  and  requires  a  240 V  50 Hz  general  purpose  outlet 
(GPO)  to  be  located  within  1.0 metre  of  the  installation.  NOTE:  For  outdoor  installations  the  GPO  must  be 
weatherproof. The GPO must be clear of the flue exhaust, draining water, gas supply pipe and water connections. 

The  water  heater  must  be  properly  earthed  and  the  installation  of  a  Residual  Current  Device  (RCD)  is 
recommended for added electrical safety 

CAUTION:

 DO NOT LOCATE CABLES IN FRONT OF OR UNDERNEATH THE BURNER. 

Where conduit is mounted to the water heater a 10mm air gap must be maintained from the water heater casing to 
eliminate  possible  overheating.  DO  NOT  locate  conduits  or  cables  where  they  will  obstruct  or  restrict  removal  of 
panels, access doors etc. 

The water heater must NOT be able to operate without the pump running. 

The water heater and pump may be supplied from the same electrical circuit, alternatively the 240 volt supply to the 
water heater may be provided via auxiliary contacts of the pump contactor or relay (if fitted). 

Where  additional  control  wiring  is  connected  to  the  water  heater,  which  is  not  isolated  by  the  GPO,  a  suitable 
warning  label  must  be  affixed  to  the  water  heater  identifying  the  isolation  point  for  that  particular  wiring  (e.g.  by 
circuit breaker or fuse number and switchboard identification number or location). 

THERMOSTAT SETTING 

The  thermostat  is  adjustable  from  20 C  to  80 C.  For  reasons  of  safety  and  economy,  we  recommend  that  the 
thermostat  is  set  at  the  lowest  temperature  that  will  provide  sufficient  hot  water.  Discuss  the  thermostat  setting 
requirements with the householder or responsible officer. Refer to 

“Temperature Control”

 on page 30. 

INTERMITTENT PUMP OPERATION 

For  applications  utilising  intermittent  pump  operation  an  optional  pump  run  on  timer  kit,  part  number  56076873, 
must be fitted to the water heater to prevent nuisance tripping of the high limit thermostat due to heat build up in the 
heat exchanger. The timer should be set to allow the pump to operate for at least ten (10) minutes. 

EXTERNAL CONTROLS 

The  water  heater  can  be  wired  for  use  with  an  external  flow  switch,  remote 
control thermostat or a remote time switch. To connect an external control to 
the water heater it is necessary to remove the bridging wire between terminals 
1  and  2  of  the  water  heater  terminal  block  and  connect  the  external  control 
across  these  two  terminals  (refer  to  the  diagram  opposite  and  to  the  wiring 
diagrams on pages 22 to 23. 

Where  an  external  thermostat  is  utilised  the  water  heater  thermostat  should 
be adjusted to a temperature higher than the setting on the remote thermostat (Refer to 

"Temperature Control"

 on 

page 30. 

WIRING A POWER FLUED SYSTEM TO THE WATER HEATER 

An  indoor  model  can  be  wired  to  a  power  flued  system.  A  power  flued  system  must  be  designed  by  a  qualified 
person  to  suit  the  particular  installation.  The  power  flue  system  must  be  interlocked  with  the  water  heater(s)  to 
prevent  the  water  heater(s)  from  operating  if  the  power  flue  is  not 
working. 

Where multiple water heaters are connected to a power flue, the control 
system must be designed so that any of the water heaters can activate 
the fan in the flue and none of the burners can come on until the flow in 
the flue has been established. 

To  connect  a  power  flue  to  the  water  heater  it  is  necessary  to  remove 
the bridging wire between terminals 3 and 4 of the water heater terminal 
block  and  connect  the  wiring  to  the  power  flue  across  these  two 
terminals  (refer  to  the  diagram  opposite  and  to  the  wiring  diagrams  on 
pages 22 and 23 

Содержание B0200

Страница 1: ...stallation Instructions Raypak Water Heaters Models Types B0200 NCO NCM PCO PCM B0280 B0350 B0430 This water heater must be installed and serviced by a qualified person Please leave this guide with a...

Страница 2: ...to install this water heater and ask for your Compliance Certificate Warning Upon completion of the installation and commissioning of the water heater leave this guide with the householder or a respo...

Страница 3: ...terest CONTENTS 3 ABOUT YOUR WATER HEATER 4 HOW YOUR WATER HEATER WORKS 7 SAVE A SERVICE CALL 8 REGULAR CARE 10 INSTALLATION 11 CONNECTIONS PLUMBING 17 CONNECTIONS ELECTRICAL 20 LOCATION OF CONTROLS 2...

Страница 4: ...uitable for the application and will not cause scald injury We recommend and it may be required by regulations that an approved temperature limiting device be fitted into the hot water piping to the b...

Страница 5: ...Propane model A Propane model is designed to operate on Propane only The use of Propane Butane mixture such as automotive LPG fuel in a Propane model is unsafe and can cause damage to the water heater...

Страница 6: ...ribed on pages 35 HOW LONG WILL THE WATER HEATER LAST The water heater is supported by a manufacturer s warranty refer to page 39 There are a number of factors that will affect the length of service t...

Страница 7: ...er heater off when it is not in use The thermostat is fully automatic and only allows the gas control to open when the burner requires gas for heating The thermostat may flash AH alarm high and the cu...

Страница 8: ...valve to each shower outlet to reduce water usage Pressure relief valve running Is the relief valve discharging too much water Refer to Pressure Relief Valve Running on page 9 Thermostat setting Ensu...

Страница 9: ...indicate the mains water pressure sometimes rises above the designed pressure of the water heater Ask your installing plumber to fit a pressure limiting valve WARNING Never replace the relief valve w...

Страница 10: ...failing Warning Exercise care to avoid any splashing of water as water discharged from the drain line will be hot Stand clear of the drain line s point of discharge when operating the valve s lever If...

Страница 11: ...ure relief valve may be supplied inside the water heater casing This kit must be removed before the water heater is operated READ THESE INSTRUCTIONS IN FULL INSPECTION OF EQUIPMENT Check the water hea...

Страница 12: ...ght diverter before changing direction The flue design and installation must comply with AS 5601 NOTE Reduction of the flue diameter or alteration to the draft diverter may void the water heater warra...

Страница 13: ...ase the base material MUST be solid and filled in e g if steel mesh decking is used a suitable plate material must be installed to fill in the perforations to prevent excessive drafts entering the wat...

Страница 14: ...ng kPa 700 550 700 550 Mechanical Heating kPa Minimum Supply Pressure System water temperatures up to 65 C kPa 70 70 System water temperatures above 65 C kPa 120 120 Maximum Supply Pressure with ECV f...

Страница 15: ...nches off before this valve or from another cold water line in the premises then a pressure limiting valve of an equal pressure setting may be required prior to the temperature limiting device REDUCIN...

Страница 16: ...ut kW 44 62 76 94 Propane Gas Input MJ h 185 261 323 396 Output kW 41 58 72 88 Electrical Rating 240 V 50 Hz Power W 50 50 50 50 Current A 0 21 0 21 0 21 0 21 Weight empty Kg 91 93 103 107 Flue Connec...

Страница 17: ...pipe work size and water heater water connections without allowing for friction loss which will occur Low water flow will cause damage to the water heater and system components GAS INLET The gas conne...

Страница 18: ...g to the connection on the inlet outlet header then screw the relief valve onto the other end of the elbow Seal the treads using Teflon tape never hemp A drain line must be installed in accordance wit...

Страница 19: ...stem should be provided with manual bleed points or fitted with automatic air vents The design of the system must be such that the water heater is provided with adequate water flow and pressure at all...

Страница 20: ...hermostat setting requirements with the householder or responsible officer Refer to Temperature Control on page 30 INTERMITTENT PUMP OPERATION For applications utilising intermittent pump operation an...

Страница 21: ...On Off models cannot be connected to a building management system CONTROL PANEL ACCESS To access the electrical enclosure Remove the Philips head screw from the bottom of the front panel Remove the fr...

Страница 22: ...CONNECTIONS ELECTRICAL 22 WIRING DIAGRAM ON OFF MODELS...

Страница 23: ...CONNECTIONS ELECTRICAL 23 WIRING DIAGRAM MODULATING MODELS...

Страница 24: ...PTION MECHANICAL HEATING SYSTEMS NOTE When connecting additional controls the relays and timers etc must be located in an additional enclosure NOT fitted within the water heater For outdoor installati...

Страница 25: ...ff type water heaters are fitted with a Honeywell SV9605 smart valve This gas control incorporates the ignition electronics and provides the gas supply to the pilot and main burners Modulating Models...

Страница 26: ...loose fitting long sleeved clothing or disposable overalls Wear gloves and eye protection Consult Occupational Health and Safety Authorities for any further information AFTER HANDLING Rinse any expos...

Страница 27: ...sure that the main gas isolation valve is closed OPERATIONAL CHECKS Turn on the water heater and circulation pump and verify the flow switch operation if fitted refer to To Turn on the Water Heater on...

Страница 28: ...at the inlet to the water heater Plug in the power supply cord at the power outlet Switch on the electrical supply at the power outlet to the water heater NOTE If the water heater is correctly instal...

Страница 29: ...label refer to Location of Controls on page 25 Turn off the water heater Replace the cap on the pressure regulator adjuster Disconnect the manometer and replace the pressure tap screw and washer Chec...

Страница 30: ...ach folder indicated by the relevant label just press the SET key once You can now scroll through the contents of each folder modify it or use its functions If you do not use the keyboard for over 15...

Страница 31: ...TEMPERATURE CONTROL 31...

Страница 32: ...at Cool mode HC H C H Ont Oft Delay time relay on dOn sec 0 250 0 Delay time relay off dOF min 0 250 0 dbi min 0 250 0 Delay time at start up OdO min 0 250 0 dis Key pad lock LOC y n n Password PA1 nu...

Страница 33: ...d in a well pocket fitted in the outlet header and senses the temperature of the water leaving the water heater The high limit temperature setting is adjusted by removing the front cover loosen one Ph...

Страница 34: ...ilot flame Yellow flames indicate some restriction of the combustion air openings or incorrect burner gas pressure setting A bright orange luminous flame is not normal and can cause sooting under prol...

Страница 35: ...elief valve In a scaling water supply calcium carbonate is deposited out of the water onto any hot metallic surface Where the saturation index exceeds 0 80 warranty does not apply to a copper heat exc...

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Страница 38: ...38 This page is intentionally blank...

Страница 39: ...led site shall be the owner s responsibility 2 5 Where the water heater is installed in a position that does not allow safe or ready access the cost of that access including the cost of additional mat...

Страница 40: ...ish to make a claim under this warranty you need to a Contact Rheem on 131031 and provide owner s details address of the water heater a contact number and date of installation of the water heater or i...

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