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TO TURN OFF 
THE HEATER

1. Turn the heater ON/OFF power 
isolation switch to the "OFF" position.

EMERGENCY SHUT-DOWN

1. Turn "OFF" the power supply to the heater
2. Turn "OFF" the gas isolation valve fitted
close to the heater or the main gas supply.

AFTER START-UP WARNING 

Should overheating occur or the gas supply fail
to shut off, turn off the gas isolation valve
located adjacent to the heater turn off the
power supply switch and call for assistance.

VISUAL INSPECTION FOR DANGER!

Keep the heater area free from chemicals,
combustibles and flammable materials.

Do not obstruct the flow of ventilation air into
the plant room.

Regularly clean the heater cabinet air louvres of
any dust, lint and debris.

Failure to follow these safety precautions can
cause fire, explosion, or asphyxiation.

With the heater turned on and heating, remove
the door (if fitted) and make a visual check of
the burners. The flame should be blue with a
well-defined pattern.

A yellow or floating flame indicates restricted air
openings, incorrect orifice size or possible
excessive draft. Continual yellow flames indicate
some restriction of the combustion air openings.

A bright orange, luminous flame is not normal and
can cause sooting under prolonged operation.

Observe for any indication of soot. The
presence of soot accumulation would indicate
an abnormal operating condition.

Should any abnormalities occur, turn the
heater off and contact your installer or
service organisation.

WARNING: Operation of the heater when faulty
will result in rapid and severe damage to the
heater, which is not covered by our warranty. 

SECTION II - 
OPERATING INSTRUCTIONS

WHAT IF YOU CAN
SMELL GAS?

SAFETY INSTRUCTIONS

• DON’T TRY TO LIGHT ANY

GAS APPLIANCE.

• DON’T TOUCH OR OPERATE ANY
ELECTRICAL SWITCH.

• TURN OFF THE GAS SUPPLY AT THE
GAS METER OR ISOLATION POINT.

• CALL YOUR GAS SUPPLIER OR
QUALIFIED GASFITTER FROM A
NEIGHBOUR’S TELEPHONE.

Use only your hand to turn the pilot gas control
knob. Never use any tools.

If the knob will not turn by hand do not try to
repair it, call a qualified service technician.

Force or attempted repair may result in a fire or
explosion.

Do not use this heater if any part has been
under water.

Call a qualified service technician immediately
to replace any part or control system that has
been under water.

Always keep the heater clean and the
surrounding area clear of all combustible and
flammable materials.

Remove all dangerous liquids and chemicals
from the plant room and check that the
combustion air openings are not obstructed.

Chemicals must not be stored in plant room.
This is extremely dangerous and also very
damaging to the heater.

If you don't know what to do.

Ring for assistance.

LIGHTING
PROCEDURE.

1. STOP read the safety information.

2. Turn heater ON/OFF power isolation 
switch to the "OFF" position.

3. Turn "OFF" any other electrical 
power to the heater. (If required)

4. Turn the gas supply valve, fitted next to the
heater "OFF".

5. Wait 5 minutes to clear out any gas.

STOP! 

If you smell gas, follow safety instructions.

If you do not smell any gas continue ...

6. This heater is equipped with an ignition
device that automatically lights the burners.

Don’t attempt to light the burner by hand.

7. Turn the gas supply valve to the "ON" 
position.

8. Turn on all electrical power to the 
heater. (If required)

9. Set the thermostat or temperature 
control to the desired temperature 
setting and turn the heater ON/OFF 
switch to the ON position.

10. The heater will go through its light up
sequence.

If the heater fails and the "red" reset light
illuminates, turn off the power supply, wait one
(1) minute, turn the power supply back on and
when the reset illuminates again, push the
reset button, which will turn off the fail light
and restart the light up sequence.

If heater still does not light, turn off gas and
power supply and contact your qualified
service technician.

SERVICE ASSISTANCE

Service must only be undertaken by properly
authorised personnel.

It is a requirement of all Raypak and all gas
authorities that the heater be serviced at least
once per year, where it is used in a specific
application, e.g. heating, it would be practical
to perform the service at the commencement
of the heating season, or at any time there may
be an indication of a problem.

This service should include the cleaning of the
gas burners, inspection of waterways, and
checking of all controls for correct operation.

It is important and very often will save time if
you state the model number, serial number and
type of gas used. This information will be found
on the heater data plate.

Your local Raypak distributor will arrange for
your service or recommend a qualified
service organisation or visit:

www.raypak.com.au

11

Содержание 538 To 4224

Страница 1: ...Raypak Commercial Swimming Pool Heaters Part 1 Safety warning Part 2 Models 538 to 4224 Part 3 Warranty...

Страница 2: ...tion and maintenance of your Raypak Heater Please review and follow these procedures carefully Keep this manual in a safe and accessible place for easy reference in the future Part 2 Models 538 to 422...

Страница 3: ...Turn off the gas supply at the gas meter Immediately call your gas supplier or licensed gasfitter NOTE Some gases are heavier than air and it may be necessary to check for gas leaks at floor level DO...

Страница 4: ...Safety Authority for any further information Rinse any exposed skin areas with clean water Wash work clothing separately FIRST FIRING OF HEATER Fumes and smoke may be produced Avoid breathing fumes ve...

Страница 5: ...6 Raypak Commercial Swimming Pool Heaters Part 2 Models 538 to 4224...

Страница 6: ...crete plinth steel plate etc Raypak heaters and equipment must not be installed on carpeting The front of the heater must not be obstructed by any gas or water piping electrical conduits trees fences...

Страница 7: ...etails Caution The gas supply must be isolated from the heater during pressure testing of the gas fitting line Dissipate test pressure before reconnecting to the heater Failure to follow this procedur...

Страница 8: ...the pipework Please insert the sensor as shown in the drawing below ELECTRICAL WIRING The electrical power consumption of the heaters is Models 538 1292 No By Pass Pump 240 Volts AC 50 60 Hz 100 VA ap...

Страница 9: ...fied that the pressure switch has not closed Adjust the pressure setting at the thumbwheel to a lower setting then re start the heater If the heater fires up but won t shutdown when the water is reduc...

Страница 10: ...part or control system that has been under water Always keep the heater clean and the surrounding area clear of all combustible and flammable materials Remove all dangerous liquids and chemicals from...

Страница 11: ...e alarm on fail which can be silenced by pressing the reset button however the light will remain illuminated until the cause of the failure has been reset 3 ALARM SIREN This is used in conjunction wit...

Страница 12: ...layed It must be a negative value Press the UP or DOWN button to set your desired differential This is adjustable from 1 to 25 which relates to 1 to 25 Deg C LAE ELECTRONIC THERMOSTAT DEFAULT SETTINGS...

Страница 13: ...ely essential that your pool water is chemically balanced WARRANTY PROCEDURE FOR WATER LEAKS FROM HEAT EXCHANGER 1 The service technician inspects the tube bundle if the water leak is through one or m...

Страница 14: ...d louvres clean as required Restore gas electricity and water as required Recommission unit check and prove the operation of all safety devices Check and monitor the operation of the appliance for at...

Страница 15: ...Deg C pH 7 3 to 7 4 7 3 to 7 4 7 6 to 7 8 Total Alkalinity 120 to150 120 to 150 150 to 200 ppm Calcium Hardness 200 to 300 150 to 200 80 to 100 ppm Salt Level ppm 6000 Maximum 6000 Max 6000 Max Free C...

Страница 16: ...in Raypak Pool Heater literature WARRANTY EXCLUSIONS 1 REPAIR AND REPLACEMENT WORK WILL BE CARRIED OUT AS SET OUT IN THE RAYPAK POOL HEATER WARRANTY ABOVE BUT THE FOLLOWING EXCLUSIONS MAY CAUSE THE P...

Страница 17: ...18 NOTES...

Страница 18: ...RHEEM SERVICE 131 031 WWW RHEEM COM AU Quality System Quality Endorsed Company Manufactured by Raypak Australia 7 Geddes St Mulgrave Vic 3170 Ph 03 9535 3333 Fax 03 9560 4974 JAN 2003 P NO 96209131...

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