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5. On indoor heater, clean room intake openings to

assure adequate flow of combustion and ventilation air.

CAUTION:

 Combustion air must not be contaminated

by corrosive chemical fumes which can damage the
heater and void the warranty.

6. Keep air around heater clear and free from com-

bustible materials, gasoline and other flammable
and corrosive vapors and liquids.

BASIC TIPS IF HEATER WILL NOT FIRE:
1. If you have no electrical power, it may be your

circuit breakers" have tripped.  Try re-setting them.

2. If you have electrical power but the heater will not

fire

check the following:

3. The time clock must be moved to the "ON" position.
4. Your pump strainer basket may be full. If so remove

debris.

5. Your filter may be dirty. If so, backwash or clean filter.

(To tell if your filter is dirty, the gauge pressure will
be higher than usual).

6. The pump may have lost it's prime. It may be

running dry, check the pressure gauge on the filter.
If there is no pressure; then you are not moving
water (or your gauge is broken). Try to get the pump
to run at it's normal flow rate.

POOL & SPA WATER CHEMISTRY

Chemical imbalance can cause severe damage to

your heater and associated equipment.  Maintain your
water chemistry according to the chart on page 2. If the
mineral content and dissolved solids in the water become
too high, scale forms inside the heat exchanger tubes,
reducing heater efficiency and also damaging the heater,
If the pH drops below 7.2, the heater will be severely
damaged.  This will result in corrosion of the heat
exchanger.  

Heat exchanger damage resulting from

chemical imbalance is not covered by the warranty.

When heaters installed outdoors in freezing climate

areas are to be shut down for  the winter, observe the
following step-by-step procedure:
1. Turn off gas valve, manual gas valve, and electrical

supply to the heater.

2. Open drain cock located on the inlet/outlet header,

(under water pipes).

3. Disconnect compression fittings from the pressure

switch and return header that connect to the 1/4"
copper tube and allow the tube to drain.

SECTION 1/RECEIVING EQUIPMENT

On receipt of your equipment it is suggested that you

visually check for external damage to the carton.  If the
carton is damaged, a note should be made on the Bill of
Lading when signing for equipment.  Remove the heater
from the carton and if it is damaged, report the damage
to the carrier immediately.

On occasion, we ship some items loose.  Be sure

that you receive the number of packages indicated on
the Bill of Lading.

When ordering parts, you must specify model and

serial number of heater.  When ordering under warranty
conditions, you must also specify date of installation.

Raypak recommends that this manual be reviewed

thoroughly before installing your Raypak pool/spa heater.
If there are any questions that this manual does not
answer, please contact the factory or your local Raypak
representative.

SECTION 2/GENERAL SPECIFICATION

These heaters are design certified and tested under

the requirements of ANSI Z21.56/CSA 4.7 American
National Standard/CSA Standard for Gas-Fired Pool
Heaters.

All heaters are inter-changeable and can be used

either indoor or outdoors.  The appropriate top desig-
nated for that type of use is required.  If desired, the top
can be changed at a late date to change from outdoor to
indoor or vice versa.

Rated inputs suitable for up to 2000 feet elevation.

For elevations above 2000 feet, reduce input 4% for each
1000 feet above sea level, as height elevation reduces
combustion performance.

SECTION 3/INSTALLATION
INSTRUCTIONS

CALIFORNIA PROPOSITION 65 WARNING:

This product contains chemicals known to State of
California to cause cancer, birth defects or other repro-
ductive harm.

IMPORTANT NOTICE

These instructions are intended for the  use of

qualified personnel only, specifically trained and expe-
rienced in the installation of this type of heating equip-
ment and related system components. Installation and
service personnel may be required by some states to be
licensed. If your state is such, be sure your contractor
bears the appropriate license. Persons not qualified
shall not attempt to fix this equipment nor attempt repair
according to these instructions.

WARNING: 

Improper installation, adjustment, alter-

ation, service or maintenance may damage the equip-
ment, create a hazard resulting in asphyxiation, explo-
sion or fire, and will void the warranty.

CODE REQUIREMENT

NOTE:

The heater should not be located in an area

where possible water leakage will result in damage to
the area adjacent to the appliance or to the structure.
When such locations cannot be avoided, it is recom-
mended that a suitable drain pan, adequately drained,
be installed under the appliance.  The pan must not
restrict combustion air flow.

PART TWO - INSTALLATION/SERVICE INSTRUCTIONS

7

Содержание 514-824

Страница 1: ...on may result causing property damage personal injury or death WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performe...

Страница 2: ... NOT EXCEED 5 PPM Occasional chemical shock dosing of the poolm or spa water should not damage the heater providing the water is balanced Automaticchemicaldosingdevicesandsaltchlorinatorsareusuallymoreefficient in heated water unless controlled they can lead to excessive chlorine level which can damage your heater Furtheradviceshouldobtainedfromyourpoolorspabuilder accreditedpoolshop or chemical s...

Страница 3: ...RECEIVING EQUIPMENT 7 SECTION2 GENERALSPECIFICATION 7 SECTION3 INSTALLATIONINSTRUCTIONS 8 Base Installation 8 Clearances 9 CombustionAir 9 VentingConnections Outdoor 11 Gas Supply Connections 12 Plumbing for Water Connections 14 Electrical Wiring 15 WiringDiagrams 19 SECTION 4 SERVICING INSTRUCTIONS 19 General Location of Controls 19 Controls Adjustments Replacements 23 SECTION 5 TROUBLESHOOTING G...

Страница 4: ...IONS SYSTEMS A This appliance is equipped with an ignition device which automatically lights the pilot Do not try to light the pilot by hand B BEFORE OPERATING smell all around the appli ance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch...

Страница 5: ...POSITION THE ON POSITION GAS INLET Fig 8220 0 7 Wait fire 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step 8 For Models 514 724 Turn gas control knob counter clockwise to On For Model 824 Turn main gas shut off and pilot shut off valves clockwise to on 9...

Страница 6: ... is suggested for young children 2 Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness and subsequently result in drowning 3 Pregnant Women Beware Soaking in water over 102 F 39 C can cause fetal damage during the first three months of pregnancy resulting in the birth of a braindamaged or deformed child Preg nant women should...

Страница 7: ...om the carton and if it is damaged report the damage to the carrier immediately On occasion we ship some items loose Be sure that you receive the number of packages indicated on the Bill of Lading When ordering parts you must specify model and serial number of heater When ordering under warranty conditions you must also specify date of installation Raypak recommends that this manual be reviewed th...

Страница 8: ... from or one 1 foot above any door window or gravity inlet to a building The top surface of the heater shall be at least three 3 feet above any forced air inlet or intake ducts located within ten 10 feet horizontally Installation must be in accordance with local codes or in the absence of local codes with the latest edition of the National Fuel Gas Code ANSI Z223 1 and National Electrical Code ANS...

Страница 9: ...624 627 824 825 b All air from outdoors When air is supplied directly from outside of build ing each opening shall valve a minimum net free square inches as noted Model Square Inches 514 128 624 157 724 182 824 207 VENTING CONNECTIONS VENTTERMINAL Outdoor STEP 1 Loweroutdoor Stackless topontounit Positiontopso it is centered on unit from side to side and front to rear STEP 2 Tighten the 4 screws S...

Страница 10: ... while the other appliances remain ing connected to the common venting system are not in operation a Seal any unused openings in the common ventingsystem b Visually inspect the venting system for proper size and horizontal pitch and deter mine there is no blockage or restriction leakage corrosion and other deficiencies which could cause an unsafe condition c Insofar as is practical close all build...

Страница 11: ...gas connections shall be leak tested before placing the appliance in operation Use soapy water for leak test Do NOT use open flame NOTE Do not use teflon tape on gas line pipe thread A flexible sealant is recommended A minimum of 7 W C and a maximum of 14 W C upstream pressure under load and no load conditions must be provided for natural gas or a minimum of 12 W C and a maximum of 14 for propane ...

Страница 12: ...CAUTION NEVER install PVC directly into heater Four feet of copper or high temperature pipe and two elbows are required between the heater and the PVC connections Fig 8129 0 12 Whenlocalcodespermittheuseoflessthanfourfeet hightemperaturepipingortwoelbows provisionsshould be made to always shut the heater off a minimum of 15 minutes prior to pump shut down in order to carry away residualheatandprev...

Страница 13: ...formance pump size larger than two HP will exceed this flow rate This valve is required to complement the function of the automatic bypass valve particularly when starting the heater in winter or early spring when the spa or pool temperature is down below 55 F It also serves to eliminate needless pressure drop through the heat and accompanying reduction in the flow rate to the spa jets etcetera FR...

Страница 14: ...a dual voltage trans former for 120V or 240V input power hookup 14 S8600 IGNITION CONTROL Fig 8929 1 For 120 V input power to the unit connect the black wire to the L1 or hot leg of the power supply Connect the white wire to the L2 or neutral leg of the power supply Attach the wire nut to the red wire There should be no connection to the red wire for 120V operation Fig 9240 For 240 V input power t...

Страница 15: ...15 ...

Страница 16: ...16 151965 824 825 000 BTUH ...

Страница 17: ...17 152141 514 724 512 000 THRU 726 000 BTUH 5 ...

Страница 18: ...18 152142 824 825 000 BTUH 6 ...

Страница 19: ...MECHANICAL THERMOSTAT Fig 8060 1 TYPICALCOMFORTABLE SPATEMPERATURE RANGE KNOBSTOP RING SET SCREW TYPICAL COMFORTABLE POOL TEMPERATURE RANGE Fig 8104 0 KNOBSTOPADJUSTMENT If desired a higher setting of the thermostat can be obtainedbyadjustingtheknobstopringonthedialplate Loosenthesetscrew adjusttheknobstopforthehigher desiredtemperaturesettingandretightenthesetscrew 19 SECTION4 SERVICINGINSRUCTION...

Страница 20: ...eheater makes banging noises In these cases the pump must be run at high speed when heating the water CAUTION Do not operate the heater without the function of a properly adjusted pressure switch HIGHLIMITS Theheaterisequippedwithtwoautomatichighlimits Set to operate at 135 F and 140 F NOTE An erratic high limit is often characteristic of internal heat exchanger problem i e scale build up U G oper...

Страница 21: ...on panels 4 Loosen bolts and disconnect flange nuts on inlet outlet header loosen union s at gas pipe and slide boiler away from piping until stud clear the header 5 Remove heat exchanger corner brackets 6 Remove combustion chamber slips at the four corners of the heat exchanger 7 Lift heat exchanger straight up using caution not to damage refractory 8 Reverse above procedure to reinstall TUBECLEA...

Страница 22: ...idthinningoutanypart of the tube wall excessively over 015 Use same procedure at the opposite end of the tube Apply line pressure test and re roll if necessary before reassembly of the heater DESOOTINGPROCEDURE CAUTION SOOT IS COMBUSTIBLE EXERCISE EXTREME CARE Sootwillclogareasbetweenfinsandcauseeventual tube failure Any sign of soot at the base of the burners or around the outer jacket indicates ...

Страница 23: ... Lowgaspressure Insects or debris clogging burnerintakeports Broken refractory caused by shippingdamageorimpropercombustion Excessive sooting of heat exchanger Calculatetemperaturein hr Filternotrunninglongenough Dirtyfilter Gas line or meter undersized SOLUTION Check movement by putting in hot water 110 F or higher If no movement replace Locate the restriction and remove Flush system and clean Re...

Страница 24: ...ce heat exchanger and maintain chemistry properly See pressure switch adjustment Replacerefractory Determine cause of sooting and correct Bypassingtoomuchwater U G notfunctioning Overacid Overacid Heaterrunningafterpumpshutsoff Refractorydamage Sootedheater Liming Leaking at well Leaking at heat exchanger Gasketbrittleandleaking overheated 24 ...

Страница 25: ...ff pilot gas if pilot fails to light To reset interrupt power to heater Intermittent Pilot System TROUBLESHOOTING HONEYWELL S8600 NOTE Before troubleshooting familiarize yourself with the startup and checkout procedure Check line voltage power low voltage transformer limit controller thermostat control ler and wiring Pull ignition lead and check spark at module SparkOkay YES Check ignition cable g...

Страница 26: ... under standard companywarrantiesmustbeproperlytaggedwithRAYPAK returnpartstag completelyfilledinwiththeheaterserial number model number etc and shipped to the Com pany freight prepaid If determined defective by the Company and within warranty the part will be returned in kind or equal substitution freight collect Credit will not be issued Raypak Inc 31111 Agoura Road Westlake Village CA 91361 ...

Страница 27: ...this page is empty ...

Страница 28: ...28 PILOTASSEMBLY ELECTRONICIGNITION PILOTASSEMBLY STANDINGPILOT Fig 9293 Fig 9294 ...

Страница 29: ...29 ...

Страница 30: ...30 ...

Страница 31: ......

Страница 32: ...RAYPAK INC 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 FAX 800 872 9725 Litho in U S A www raypak com ...

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