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9

Gas vents supported only by the flashing and extend-
ing above the roof more than five feet should be
securely guyed or braced to withstand snow and wind
loads.  We recommend use of insulated vent pipe
spacer through the roofs and walls.

For protection against rain or blockage by snow, the

vent pipe must terminate with a listed vent cap which
complies with the local codes or, in the absence of such
codes, to the latest edition of the National Fuel Gas
Code, 

ANSI Z223.1.

The discharge opening must be a minimum of two

feet vertically from the roof surface and at least two(2)
feet higher than any part of the building within ten (10)
feet.  Vent stack shall be at least five (5) feet in vertical
height above the drafthood outlet.  The vent cap
location shall have a minimum clearance of four (4)
feet horizontally from, and in no case above or below,
unless a 4-foot horizontal distance is maintained, from
electric meters, gas meters regulators and relief equip-
ment.

The weight of the vent stack or chimney must not rest

on boiler draft hood.  Support must be provided in
compliance with applicable codes.  The heater top and
draft hood must be readily removable for maintenance
and inspection.  Vent pipe should be adequately sup-
ported to maintain proper clearances from combustible
construction.

Type "B" double wall or equivalent vent pipe is

recommended.  However single wall metal vent pipe
may be used as specified in the latest edition of the
National Flue Gas Code 

ANSI Z223.1.

Fig. #8119.2

WARNING:  Indoor heater require a drafthood that
must be connected to a vent pipe and properly vented
to the outside.  Failure to follow this procedure can
cause fire or fatal carbon monoxide poisoning.

Vent piping the same size or larger than the draft

hood outlet is recommended, however, when the total
vent height is at least ten (10) feet  (draft hood relief
opening to vent terminal), the vent pipe size may be
reduced as specified in the National Fuel Gas Code,
ANSI Z 223.1.   As much as possible avoid long horizontal
runs of vent pipe and too many elbows.

MODELS 330/331 AND 400/401
VENT TERMINAL/INDOOR STACK INSTALLATION

1.

Remove the louvered jacket top by removing
four (4) #10 flat head screws.

2.

If originally installed, remove "Pagoda" top
from the louvered jacket top.

3.

Place the inner stack adapter panel over the
flue collector inside the heater.  Make sure
the flanged side of the flue opening is up.

4.

Turn the stack (draft hood) up side
down and set it down bottom side up.

5.

Turn the jacket top panel (removed in step 1) up
side down and place it through the stack.

6.

Attach the three (3) mounting brackets to the
stack using the screws provided and the holes
that are pre-drilled in the stack.  

Make sure the

brackets are positioned with the flange near
the top side of the stack (see illustration).
Caution  must be taken not to over tighten and
strip the screw  threads.

7.

Turn the assembled stack and jacket top, right side
up.  The jacket top will be trapped between the
brackets and the top of the stack.  Place the stack
over the inner adapter panel flanged hole and
lower the louvered jacket top panel back into its
original  position.  Reinstall the four (4) green #10
flat head screws removed in step 1 above.

Heater Size

Vent Connector      Max Horizontal
     Diameter

     Length - FT

   260/261

          8"

12.0

   330/331

          9"

13.5

   400/401

        10"

15.0

 If installation requires horizontal runs, the vent pipe
must have a minimum of 1/4 inch per foot rise and
should be supported at not more than five foot
intervals.Plumbers tape, crisscrossed, will serve to
space both horizontal and vertical piping.  Maximum
vent connector horizontal length shall be 1-1/2 feet (18
inches) for each inch of connector diameter as follows:

Fig. # 8246.6

Содержание 260-401

Страница 1: ...s of life Refer to this manual Installation and service must be performed by a qualified installer service agency or the gas supplier FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS Do not try to light an...

Страница 2: ...l Wiring 14 Wiring Diagrams 19 4 SERVICING PROCEDURES 19 Sequence of Operation 19 Start Up Procedures 24 Inspection Procedures 25 Repair Section 26 5 TROUBLE SHOOTING GUIDE 30 Adjustments Replacements...

Страница 3: ...answer please contact your local Raypak representative 2 GENERAL SPECIFICATIONS TheRaypakwaterheatersaredesigncertifiedbytheand testedundertherequirementsoftheAmericanNational Standard ANSI Z21 10 3...

Страница 4: ...light any appliance DO NOT touch any electrical switch DO NOT use any phone in your building Leave the building immediately and make sure that every one else leaves also Leave the doors open for venti...

Страница 5: ...injury and may be used as a guide in determining the safest water temperature for your applications Temperature Time to Produce Serious Burn 120 F More than 5 minutes 125 F 1 1 2 to 2 minutes 130 F A...

Страница 6: ...service circulatorreplacement controlreplacement etc CLEARANCE REQUIREMENTS FOR ALL MODELS 1 Minimum clearances from combustible surfaces Floor Front Back Right Left Top Top Flue Indoor Outdoor Vent 1...

Страница 7: ...inches as follows Model Sq In Of Free Area 260 261 66 330 331 84 400 401 100 Location of the openings is the same as in the previous case that is within 12 inches of the top and within 12 inchesofthe...

Страница 8: ...ded 3 Route flue sensor wire harness through the grommet installed in Step 2 Fig 9351 4 Remove door and locate wire from roll out sensor to Hi Limit with the male female connector BeforeInstallationof...

Страница 9: ...aft hood outlet is recommended however when the total vent height is at least ten 10 feet draft hood relief opening to vent terminal the vent pipe size may be reduced as specified in the National Fuel...

Страница 10: ...ate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers d Place in operation the appliance being inspected Follow the lighting instructions Adjust tankstat so appliance will...

Страница 11: ...as pressure upstream of the gas valve and downstream which is the same as the manifold pressure The gas pressure regulator is preset and sealed at 4 W C for natural gas and 11 W C for propane gas Betw...

Страница 12: ...at the time of installation No valve is to be placed between the relief valve and the storage tank The pressure rating of the relief valve must not exceed the 160 maximum working pressure indicated o...

Страница 13: ...a disconnecting means within sight of the heater Remove the control box cover and make the power supply connections in the field wiring compartment The pump is supplied and factory wired to operate wi...

Страница 14: ...PILOT MODELS 260 400 NOTES USE GROUND CLIP PROVIDED PUMP DELAY ADJUSTABLE BETWEEN 3 AND 10 MINUTES VENT TEMP SWITCH PROVIDED ONLY ON INDOOR HEATERS ROLL OUT AND VENT SWITCHES NOT REQUIRED ON MODELS 33...

Страница 15: ...TIGNITIONDEVICE IID MODEL 260 15 NOTES USE GROUND CLIP PROVIDED FAILURE TO PROVIDE PROPER GROUND MAY RESULT IN LOCK OUT PUMP DELAY ADJUSTABLE BETWEEN 3 AND 10 MINUTES VENT TEMP SWITCH PROVIDED ONLY ON...

Страница 16: ...ENTIGNITIONDEVICE IID MODELS 330 400 16 NOTES USE GROUND CLIP PROVIDED FAILURE TO PROVICE PROPER GROUND MAY RESULT IN LOCK OUT PUMP USED MUST BE RATED 10 AMPS MAX OR 3 4 HP MAX PUMP DELAY ADJUSTABLE B...

Страница 17: ...17 WIRING DIAGRAM INTERMITTENT IGNITION DEVICE IID MODEL 261 LOW NOx...

Страница 18: ...18 WIRING DIAGRAM INTERMITTENT IGNITION DEVICE IID MODEL 401 LOW NOx...

Страница 19: ...ircuitiscompletedbetweenthesensorand burner ground The flame sensing circuit in the module detects the flame current shuts off the spark generator and energizes the second main valve operator which op...

Страница 20: ...GASCONTROL KNOBSHOWN IN OFF POSITION GASINLET NOTE Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force 6 Wait five 5 minutes to clear out any gas Then smell for gas...

Страница 21: ...ry to light the pilot by hand B BEFORE OPERATINGsmell all around the heater area for gas Be sure to smell next to the floor because some gases are heavier than air and will settle on the floor WHAT TO...

Страница 22: ...ade c Gas valve will shut off main burners after about three 3 minutes End of test If the gas valve 22 will not shut off follow the instructions To Turn Off Gas To Heater and call service technician o...

Страница 23: ...er with gas supply off 2 Check ignition module as follows a Set the thermostat or controller to call for heat b Watch for continuous spark at the pilot burner c Check the ignition spark operation Time...

Страница 24: ...ews from control box Open the control box 3 Remove the pilot wire from the ignition wire 4 Remove 2 screws that mount the pilot bracket to the air manifold assembly 5 Pull the pilot bracket downwards...

Страница 25: ...up recheck all air vents and expansion tank levels COMBUSTIONCHAMBERREMOVAL Toremovecombustionchamberyoumustfirsthave removed the heat exchanger Unbolt metal combustion chamberretainerfromtopandremov...

Страница 26: ...e power is on 2 Check continuity on thermostat and wiring circuit Replace thermostat or repair wiring connections 3 Check secondary voltage If no 24V replace transformer 1 Light pilot burner Follow li...

Страница 27: ...er to installation instructions regarding combustion air requirements 2 Refer to installations instructions 3 See yellow flame section above 3 Pilot Outage Standing pilot models 4 Yellow lazy flame 5...

Страница 28: ...s off pilot gas if pilot fails to light To reset interrupt power to heater NOTE Before troubleshooting familiarize yourself with the start up and checkout procedure Check line voltage power low voltag...

Страница 29: ...NOTLIGHT CHECK FOR 24 V CHECKTHERMOCOUPLE AT GAS VALVE IF NOT 24 V IF 24 V IF O K IFDEFECTIVE CHECKTRANSFORMEROUPUT REPLACE FOR 24 V GAS VALVE REPLACE REPLACE GAS VALVE THERMOCOUPLE IF NO IF 24 V 24V...

Страница 30: ...ce use a socket wrench and remove the manifold DONOTovertightenwhenreinstall ing 30 HIGHLIMITORTANKSTATREMOVAL 1 Turnoffelectricalpower 2 Removefrontinspectionpanel 3 Remove wires to high limit and lo...

Страница 31: ...lling operation and avoid thinning any wall of the tube beyond 0 015 10 Use same procedure on opposite end 11 Apply line pressure test Re roll if necessary 12 ReinstallasoutlinedunderHEATEXCHANGER REA...

Страница 32: ...32 FOR UNITS WITH A LOW NOx TRAY...

Страница 33: ...33...

Страница 34: ...34...

Страница 35: ...ver on parts not manufactured by it but Raypak will apply any such warranty as may be provided to it by the parts manufacturer TO MAKE WARRANTY CLAIM Promptly notify the original installer supplying t...

Страница 36: ...ak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 FAX 800 872 9725 Raypak Canada LTD 2805 Slough Street Mississauga Ontario Canada L4T 1G2 905 677 7999 FAX 905 677 8036 Litho in U S A www raypak...

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