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Installation & Instruction Manual

Commercial & Industrial Medium Duty Trolley Operator

(For standard lift sectional doors)

CMT

Electronic control for

monitored

external entrapment protection devices

(BOARD 070M)

READ AND FOLLOW ALL INSTRUCTIONS.
SAVE THESE INSTRUCTIONS.
GIVE TO END-USER.

Serial #

Model #

Wiring Diagram #

Project #/Name

Door #/Name

For technical support, please call

1-800-4-Raynor (1-800-472-9667)

or visit

www.raynor.com

Содержание ControlHoist CMT

Страница 1: ...ard lift sectional doors CMT CMT Electronic control for Electronic control for monitored monitored external entrapment protection devices external entrapment protection devices BOARD 070M BOARD 070M READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS GIVE TO END USER Serial Model Wiring Diagram Project Name Door Name For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www...

Страница 2: ...ernal Entrapment Protection Device Connection 15 6 5 Optional Accessory Connections 17 7 Electronic Control Board ECB BOARD 070M 19 7 1 General Layout 19 7 2 On Board LED Monitoring Status 20 7 3 Electronic Control Board ECB Programming 22 8 Operator Start up 26 9 Clutch Adjustment 27 User Instructions 28 1 Operation Instructions 29 2 Quick Fix Instructions 30 Maintenance Instructions 31 1 Prevent...

Страница 3: ...ons 6 Install the door operator at least 8 feet 2 44 m or more above the floor If the operator must be installed less than 8 feet 2 44 m above the floor then exposed moving parts must be protected by covers or guarding provided by the operator manufacturer 7 Do not connect the door operator to the source of power until instructed to do so 8 Locate the control station a within sight of the door and...

Страница 4: ... TYPE C2 momentary contact to open stop and constant pressure to close APPLICATION Medium duty for standard lift sectional doors DUTY 14 cycles hour or 50 cycles day maximum Table 1 Operator Selection Guide Maximum Area in Square Feet General Guidelines HP Sectional Doors TM175 TM200 TM300 S16 S20 S24 AV175 AV200 AV300 160 110 125 150 196 165 For technical support please call 1 800 4 Raynor 1 800 ...

Страница 5: ...10553 14 Track 4110554 4 1 410 48 Drive chain 1 7160072 5 1 Front end u bracket 6131338 6 1 410 48 Front idle assembly 6131339 7 2 3 Spacer 2 6131340 8 1 Carriage 6131330 9 6 Hex bolt 3 8 16 x 1 1 4 4021331 10 1 Hex bolt 3 8 16 x 2 1 4 11 1 Take up bolt 3 8 16 x 2 1 2 12 1 Connecting chain link 13 8 Hex nut 3 8 16 14 7 Helical spring lock washer 3 8 15 1 Lock nut 3 8 16 16 1 Entrapment Warning Pla...

Страница 6: ... NOTICE Install the operator only when all openings of a horizontal slide door are guarded or screened from bottom of the door to a minimum of 4 ft 1 22 m above the ground to prevent a 2 in 57 2 mm diameter sphere from passing through the openings anywhere in the door For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor com Attach tracks to operator Assemble carriage...

Страница 7: ... B Wrap chain around front idler D Attach chain to back of carriage A Attach chain to front of carriage Carriage Chain link Chain Front idler Chain Chain Operator sprocket Carriage Chain link Chain Nut For a door height up to 12 2 spacers are required provided For a door height of 14 3 spacers are required provided E Adjust the tension on the chain C Wrap chain around operator sprocket ...

Страница 8: ... please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor com 1 Establish the center of the door 2 Establish the highest point of door travel 3 Position the U shaped wall bracket Center of the door Highest point of door travel U shaped wall bracket Secure wall bracket to header using the appropriate anchors for your type of wall Wall fixation holes 4 Attach tracks to U shaped wall bracket All...

Страница 9: ... center of the door Door arm should ideally hang vertically when the door is closed Lock washer 3 8 Track Tracks front end Secure the operator using hanging brackets and appropriate fasteners It is highly recommended to secure the tracks The number and type of supports used is left up to the discretion of the installer based on the environmental constraint Intermediate trolley rail hang is recomme...

Страница 10: ...m The operator is equipped with a trolley disconnect mechanism to operate the door manually if necessary To manually operate the door 1 Pull disconnect chain downwards refer to Figure 4 2 Disconnect trolley arm from carriage refer to Figure 4 3 Operate the door manually by hand To return to electrical operation mode 1 Pull on disconnect chain while reinserting the trolley arm onto the carriage Fig...

Страница 11: ...itch will stop the operator while the door is travelling in the upward direction Should be adjusted accordingly to stop door in fully open position The microprocessor has a built in program that replaces the Advanced Open Limit Switch Close Limit Switch and Advanced Close Limit Switch Close Limits are not present on operators with an ECB In it s place the microprocessor has a built in patented Adv...

Страница 12: ...prox 6 above the ground 3 Pull the cam retaining bracket from the Close side see Figure 5 and rotate Close cam manually until it activates the Close limit switch sufficiently so that a click can be heard 4 Release cam retaining bracket and make sure that the bracket engages in the slots of both cams Limit Switch Fine Adjustment 1 Limit switch fine adjustment SHOULD be done after the main power sup...

Страница 13: ...e suitable and appropriate rating circuit breakers for operator protection Compare available power supply voltage to voltage on operator name plate prior to electrical connection Failure to connect appropriate power supply voltage may cause serious damage to the operator NOTICE THE OPERATOR MUST BE ADEQUATELY PROTECTED AGAINST OVERCURRENT AND SHORT CIRCUIT PLEASE REFER TO LOCAL ELECTRICAL CODE PLE...

Страница 14: ...the left of the control box as shown in Figure 6 2 Route all low voltage control wires as shown in Figure 6 KEEP LOW VOLTAGE WIRES SEPARATE FROM LINE VOLTAGE WIRES 3 USE COPPER CONDUCTORS ONLY 6 2 Main Power Supply Connection Single Phase 115V Correct motor rotation Switch the BLUE and RED wires on the capacitor For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor co...

Страница 15: ... the use of an interface module refer to section Error Reference source not found Photoelectric cells must be installed facing each other across the door s path within 6 15 cm of the plane of the door and the beam no more than 5 3 4 14 6 cm above the floor If a non monitored photoelectric cell pneumatic sensing edge or electric sensing edge is used instead of a monitored entrapment protection devi...

Страница 16: ...nnection 6 4 3 Monitored Light Curtain Figure 10 LIGHTCURTAIN Connection Please consult the documents supplied with the specific entrapment protection device for complete installation instructions For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor com ...

Страница 17: ...cord or take up reel to connect the air switch to the operator terminals Install electric wires according to Figure 12 or Figure 13 4 Connect one end of the air hose to the air switch 5 Place the air plug in the other end of the air hose Electric Sensing Edge 1 Place the junction box in position refer to Figure 11 2 Place the sensing edge in position 3 Use a coil cord or take up reel to connect th...

Страница 18: ...6 5 2 Pull Cord Figure 15 PULLCORD Connection 6 5 3 Vehicle Loop Detector Figure 16 Vehicle Loop Detector Connection For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor com ...

Страница 19: ... Electronic Control Board BOARD 070M JP4 for Hoist Power Socket JP2 Output Module Socket Control Socket Indicator LED D2 Green D3 Red D4 Orange LED D1 Green LED D5 Red D6 Red LED D12 Red D13 Red D14 Red Rotary Selection Switch LED D10 Red D11 Red On Board Push Buttons 2 Amp Fuse Microprocessor Chip External Accessories Terminal Strip LED D7 Red D8 Red D9 Yellow ...

Страница 20: ...ell D5 RED Only when single button radio transmitter is activated stays ON for 1 sec D6 RED When reversing or sensing edge is activated D7 RED When close command is activated D8 RED When open command is activated D9 YELLOW Indicates that the stop button is connected and hoist or disconnect switch is not engaged D10 RED When inductive loop Terminal 12 is activated when loop is activated door can be...

Страница 21: ...ctivation if a limit switch is not released deactivated within 3 6 sec while door starts to close open from the fully open closed positions 5 ON ON Indicates that JP2 is not properly set 6 Flash OFF When door is opening 7 Flash Flash When timer to close is counting before closing the door 8 Flash Flash When door is opening during programming of the run timer or the mid stop features Refer to secti...

Страница 22: ... Close controls and will reverse the door while closing T Mode Selector switch position on 4 SET SELECT SWITCH ON T 4 Function Under Mode T 4 if monit entrapment protection devices are activated while door is closing the door will reverse and will not close by Timer to Close TTC TTC will also be disabled if the chain hoist is engaged or if the stop is activated before elapsed time TTC will resume ...

Страница 23: ...Close T 4 or TS 5 Mode will close the door from the fully opened and mid stop positions after a factory preset time 5 sec Timer to Close can be programmed in increments of 1 sec or 15 sec TTC Programming Select Switch TTC Deactivation 1 Verify if the close limit switch is activated and if the close LED is ON 2 Set select switch on B Tm Cls 3 Press the Stop button to return the time to 0 sec or to ...

Страница 24: ...splay Sequence 6 Set select switch run mode 0 1 2 3 4 or 5 Refer to Run Mode Settings section p 22 for mode descriptions Indicator LEDs Cycle Counter Display Sequence Mid Stop MD STP NOTICE The Mid Stop position must always be programmed adjusted so that there is a minimum gap of 12 between the top of the tallest vehicle and the bottom edge of the door Mid Stop when activated will allow the door t...

Страница 25: ...e SBC provides the user with the possibility to open stop or close the door by using a single button radio transmitter or a single push button station SBC Activation Select Switch SBC Deactivation 1 Verify if the close limit switch is activated and if the close LED is ON 2 Set select switch on 9 SBC 3 Press the Open button 4 Set select switch on run mode 1 4 or 5 1 Verify if the close limit switch...

Страница 26: ...n in Figure 5 p 11 C2 mode selector switch on C2 0 or if external monitored entrapment device is not connected Door should close as long as the close button is activated B2 mode selector switch on B2 1 and if external monitored entrapment device is connected Door should close instantly Close Limit LED is ON Sense Edge A Door at fully closed position Activate external entrapment device OR Momentari...

Страница 27: ... damage to occur to the door system This operator is supplied with a Door Lock Sensor feature The door lock sensor feature prevents the door from getting damaged when the door lock hasn t been removed prior to electronic operation It eliminates the need of expensive external interlock wiring This feature can only be used on operators equipped with a friction clutch When the lock stops the door the...

Страница 28: ...st the door operator s safety features Failure to adjust the operator properly may cause severe injury or death 5 For products having a manual release if possible use the manual release only when the door is closed Use caution when using this release with the door open Weak or broken springs may cause the door to fall rapidly causing severe injury or death 6 KEEP DOORS PROPERLY OPERATING AND BALAN...

Страница 29: ...ion device and manual release for the end user 1 Operation Instructions Door Operation Instructions Refer to Installation Instructions Disconnect Mechanism Section 4 p 10 Push Button Wall Station Use Open Close or Stop on the push button wall station Section 7 3 1 p 22 For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor com ...

Страница 30: ...bottom of the door is frozen to the ground winter time Clear ice and free the rubber seal at the bottom of the door Door doesn t respond to any radio command No power supply transmitter light is OFF Replace transmitter s battery Poor radio control range Bring the radio transmitter closer to the operator Photo cells are not properly aligned or are obstructed LED D4 is ON Clear the obstruction or re...

Страница 31: ...nd all safety precautions should be taken into consideration When servicing always disconnect operator from main power supply KEEP DOORS PROPERLY OPERATED AND BALANCED See Door Manufacturer s Owner Manual An improperly operated or balanced door can cause severe injury or death Have qualified door system technicians perform repairs to cables spring assemblies and other hardware For The California M...

Страница 32: ...are holding the unit securely Inspect the unit for evidence of corrosion Change the gear reducer s oil at the very least after every 2500 hours of operation or once a year if applicable 1 2 Electrical Inspection It is recommended that the electrical maintenance inspections be performed at the same intervals as the mechanical maintenance inspections Table 9 Electrical Inspection Time Frame Inspecti...

Страница 33: ...align Faulty monitored photo cells or loose wires LED D4 is ON Verify tighten or replace Reversing device not connected Monitored photo cell as per UL325 LED D4 is ON Connect monitored photo cells as per UL325 for momentary contact to close Loop is obstructed Presence of metal LED D10 is ON Clear the obstruction Operator not operating as expected Selector switch is not set on the desired mode Set ...

Страница 34: ...en or Close buttons are pressed Loose motor wires Verify and correct wiring Defective capacitor Replace Motor fails to shut off at fully closed or fully opened positions Defective limit switch Operate limit switch manually while door is moving If door does not stop replace the switch Limit cams are not adjusted Verify and adjust Limit drive chain is broken Replace Loose sprocket on limit shaft Tig...

Страница 35: ...35 3 Electrical Drawings 3 1 1 Phase Operator with BOARD 070M For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor com Figure 19 EDWG11070R6806_RAYNOR ...

Страница 36: ...36 3 2 External Wiring with BOARD 070M For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor com Figure 20 External Wiring ...

Страница 37: ...EVILLE WASHER 31 5X16 3X0 8 6010682 8 1 PULLEY 7 x 5 8 5L B 6100315 3 1 CL PAD 5 8x4x1 8 6140018 9 1 TROLLEY OUTPUT SHAFT 6150239 4 1 CLUTCHPLATE 5 8 6140020 10 2 TYPE A PLAIN WASHER 5 8 N ZP 6010684 5 1 MEDIUM TROLLEY INPUT SHAFT 6150240 11 1 TYPE A INSIDE LENGTH 24 6100317 6 1 MOTOR 1 2HP 115V 1PH 60HZ OPD 48Y 6070173 For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www r...

Страница 38: ...ADIO CONTROL TERM STRIP 6081064 3 2 SINGLE LIMIT SWITCH LEVER 46 DEG 6081060 4 2 SPST NO 30A 24VDC FLANGE MOUNT 6081061 5 1 STD ELECT CONTR BOARD 6081062 6 1 TERMINAL STRIP 2 POSITIONS 6081065 7 1 TRANSFO 120V TO 24V 6081066 For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor com Figure 22 CMT Control Box with BOARD 070M ...

Страница 39: ...39 Notes For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor com ...

Страница 40: ...40 Notes For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor com ...

Страница 41: ...41 Notes For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor com ...

Страница 42: ...42 Notes For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor com ...

Страница 43: ... operator components that are found to be defective upon inspection by authorized Raynor personnel Raynor will at its option repair or replace the defective door components Labor charges for installations or repairs shall be the responsibility of the consumer and must be performed by an authorized Raynor Dealer This warranty extends only to the original purchaser This warranty is not transferable ...

Страница 44: ...BOOK RAYNOR REV 2 2020 12 22 Accu cam is a registered T M of Manaras Opera Control Hoist is a registered T M of Raynor Garage Doors For technical support please call 1 800 4 Raynor 1 800 472 9667 or visit www raynor com ...

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