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55M3500MNE rev. E

Telescopic cranes with derrick pressure sensors Calibration Manual i3500

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Safety Instrumentation

Copyright 2008 The B & A Engineering Co Ltd (RaycoWylie Systems).
All rights reserved.

Any part of this document may not be reproduced or transmitted in any form or by any
means including photocopy or any other information storage and retrieval system
without the permission from RaycoWylie Systems which will not normally be withheld
assuming that the material is for internal use only.

Ref: MP December 2007

RaycoWylie Systems

RaycoWylie Systems

RaycoWylie System

Drury Lane

1020 9

th

Avenue, SW

2440 Ave Dalton

St. Leonards-on-Sea

Suite 124

Ste-Foy

East Sussex

Bessemer, AL 35022

Québec G1P 3X1

England

U.S.A.

Canada

TN38 9BA
Tel:+44 (0) 1424 421235

Tel:+1 (205) 481-2080

Tel:+1 (418) 266-6600

Fax:+44 (0) 1424 433760

Fax: +1 (205) 481-2081

Fax:+1 (418) 266-6610

http://www.raycowylie.com/

Calibration Instructions

i3500 Rated Capacity Indicator system for

telescopic cranes pressure sensing, multi-

point version

Crane Warning Systems Atlanta

877-672-2951 Toll Free

770-888-8083 Direct

678-261-1438 Fax

www.cwsa.biz

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Содержание i3500

Страница 1: ...ing that the material is for internal use only Ref MP December 2007 RaycoWylie Systems RaycoWylie Systems RaycoWylie System Drury Lane 1020 9th Avenue SW 2440 Ave Dalton St Leonards on Sea Suite 124 S...

Страница 2: ...ion data 18 2 2 4 Entering fixed data values dimensions 20 2 2 5 Relays configuration relays configuration 26 2 2 4 Digital inputs configuration dig inputs config 27 2 2 7 Angle Calibration 28 2 2 8 L...

Страница 3: ...garded only as an aid to the operator When the parameters are set correctly the indicator will warn the crane operator of an approaching overload condition that could cause damage to equipment propert...

Страница 4: ...s safe or critical conditions while performing an authorized lift of loads Optional sensors may also be fitted to monitor the slew angle and the rotation of the hoist drum to provide some extra inform...

Страница 5: ...performed only with the use of known loads boom angles and other pre determined data 2 0 THE I3500 SYSTEM 2 1 Troubleshooting This section provides technical troubleshooting support It will answer mos...

Страница 6: ...ow The first angle sensor to be listed is the one installed closest to the main boom base Referring to the example above for the angle 1 sensor values ain1 and ain2 vary depending on the inclinometers...

Страница 7: ...ro of the angle has been calibrated on the machine To view the software version of the length sensor or it s calibration state press when length 1 is highlighted The displayed Information will look si...

Страница 8: ...xt two lines indicate if a sensor has been calibrated or if the calibration is valid The scale value must be smaller than 1 0 Relay The displayed Information will look similar to this relay inputs rel...

Страница 9: ...nstalled for line tension measurements larq cable arm lever and lah cylinder arm lever are values used by engineering to verify certain calculations l corr is the real load including correction factor...

Страница 10: ...ference point Angle of rotation is on Zero prox value when the proximity switch is detecting the target prox detect shows proximity switch state The 0 indicates that the proximity switch is detecting...

Страница 11: ...d write verification of bank C EEPROM chip It is used as a backup for the system s operation parameters Ex winch number of strands duty 1 There is a problem with EEPROM memory U45 Clock error Logger o...

Страница 12: ...two flash memories Recorder low batt Logger System detected that Lithium battery is low This may cause clock to stop or lose precision 1 Logger card s plastic cap must be replaced It contains the bat...

Страница 13: ...Accelerometer or converter 12 bits are defective Length out of range A 0xFFFF code is sent by angle length card to indicate that length sensor is not present 1 Length sensor is not installed 2 A wire...

Страница 14: ...rors The i3500 system can support up to 4 relay cards Activation of every relay card is done in the calibration menu section ent sor activate deactivate Error message Execution process Cause of error...

Страница 15: ...n encoder and rotation card Encoder ratio No ratio has been entered 1 Put a different value than 0 Encoder position prox Proximity is not detected in configured position by i3500 system 1 Proximity is...

Страница 16: ...u enable disable i o Press to confirm this choice Use or to highlight one of the sensor inputs then press to change the sensor state Repeat this procedure for each sensor Press 5 ESC to return to the...

Страница 17: ...activated if there is at least one limit programmed when starting the I3500 system a message will appear on the screen informing the operator He will then be able to judge whether this limit should b...

Страница 18: ...represents all the parameters used for the system based on the client s recommendations 2 2 3 1 Rope limit Main Aux Rope limit main This is the maximum line pull permitted per part of line on the main...

Страница 19: ...w radii beyond the maximum radius given by the load charts The OD OUT of DUTY on RADIUS will allow the SWL to decay evenly from the last point on the chart to zero over the distance set by this variab...

Страница 20: ...are the same value cl3 p2blh the horizontal distance between the boom pivot pin and lift cylinder base pin cl4 p2blv the vertical distance between the boom pivot pin and lift cylinder base pin cl7 p2b...

Страница 21: ...ahh the horizontal distance between the center of the auxiliary hoist drum and boom pivot pin If the drum is mounted on the boom this dimension is zero cl6a p2ahv the vertical distance between center...

Страница 22: ...if main boom pivot is placed behind rotation center 2 PIVOT 3These dimensions are not available for editing 3 3 3 Note on the sign convention Every dimension is positive except cf If the rotation cent...

Страница 23: ...h derrick pressure sensors Calibration Manual i3500 23 Diagram 2 2 4 2 Crane dimensions cnt d CH1 CL1 CH2 CH1 0 1m CL2MR CL2 Slew Ground level Fully retracted Fully extended excluding manual section F...

Страница 24: ...Hoist Drum s on superstructure with boom mounted guide sheave s CL28A CL28M CL29A CL29M CR22A CR22M 1 1 1 V2582 V3335 CL6M V3346 V3505 CL5A CL6A V3993 V3999 CR2M CL5M CR2A Alternative location of hoi...

Страница 25: ...Telescopic cranes with derrick pressure sensors Calibration Manual i3500 25 Diagram 2 2 4 4 Jib dimensions CR A8 CLF Fly CLF Lattice CL12 Lattice CL12 Fly CL13 Diagram 2 2 4 5 Rooster dimensions CL12...

Страница 26: ...nctions TABLE 2 Digitals outputs configuration Relays Relay 1 ATB Lockout ATB Disable Relay 2 Lockout Disable Relay 3 Swing Left Disable Relay 4 Swing Right Disable Relay 5 External Alarm For overload...

Страница 27: ...t can be detected using a magnetic or mechanical proximity switch The External Bypass is required for the EN13000 compliance When this function is used the bypass key on the i3500 display is disabled...

Страница 28: ...alibration menu 2 2 7 2 Span Angle This step is not required for the angle sensor The importance of displaying the sensor signal in bits is to verify that it changes through the entire working area of...

Страница 29: ...zero calibration To zero the pressure sensors open the hydraulic lines of both sensors in order to remove any residual pressure Make sure the boom is resting at its lowest point to prevent sudden fall...

Страница 30: ...3200 and not exceed 3850 c Press to enter the value engraved on the pressure sensor below the label A typical value will read CAL 285 6 BAR d Enter the value engraved on the pressure sensor If there...

Страница 31: ...out then derrick up in slightly before recording the calibration point When telescoping in or out it is not necessary to derrick up in unless the crane has had to be derricked down out during telescop...

Страница 32: ...y Telescopic band to be calibrated Minimum of points None 2 min Up to 20 feet 3 20 to 30 feet 4 30 to 45 feet 5 45 to 60 feet 6 Over 60 feet 7 max When the proper number of length steps is entered pre...

Страница 33: ...length 1 then press to accept Enter the number of angle calibration points for each length step in turn as prompted 2 2 10 3 Hook Block Weight After the last number of angle points is entered the dis...

Страница 34: ...rrect the display will change to Calibration point 1 Press pd1 aa a pd2 bb b Boom length cc c is ok Angle ee e ff f Plus asking a message to boom up or down to the required angle When the boom angle i...

Страница 35: ...sed to compensate for lifting on tires if relevant see section 2 2 9 8 For rooster configurations the unloaded deflection characteristics of the main boom will be inherited and a separate calibration...

Страница 36: ...he displayed radius equals the measured radius note that the indicated radius can only be increased not decreased and that the value of x x must be less than the equivalent value entered with the boom...

Страница 37: ...r machine configurations on outriggers or on crawlers For rooster configurations the deflection characteristics of the main boom will be inherited and a separate calibration is not required and should...

Страница 38: ...nge the system will automatically return to the main calibration menu Carefully replace the test load on the ground 2 2 10 10 Load adjustment This procedure is optional one calibration is available pe...

Страница 39: ...this change The system will automatically go back to the main calibration menu Carefully place the test load back to the ground 2 2 10 11 Load offset This procedure is optional one calibration is ava...

Страница 40: ...m pres med bar 1 1 100 100 100 0 0 sup lim pres med bar 0 0 Boom down friction compensation should only be done once the no load calibration and various deflection calibrations have been completed Onl...

Страница 41: ...tion These two points cannot have a common angle or boom length A load correction factor will be applied to all boom positions whose angle and length are greater than point 1 and also whose angle and...

Страница 42: ...load equals the calculated test load Press to accept the change the system will automatically return to the main calibration menu Carefully put the test load back on the ground Repeat this procedure...

Страница 43: ...Case 4 limited CF zones 1 2 1 2 3 4 6 7 8 10 11 12 3 7 4 8 6 10 6 11 7 12 1 5 1 1 9 2 2 6 3 5 4 4 8 5 10 6 3 7 9 Case 3 suggested sequence for better results 7 12 7 8 6 10 6 11 12 10 11 No CF applied...

Страница 44: ...istance on the CANBus network This resistance can be activated when putting a jumper on the connector header identified as END Note that only the last card on the CANbus requires a termination resista...

Страница 45: ...be turned ON If the ATB is not linked to the systems ignore this section Multiple ATBs can be installed on a crane and they will be supported by the display as long as they are enabled The ATB signal...

Страница 46: ...h 1 pressure transducer input and another with 2 pressure transducer input It should be noted that the dual transducer interface will always have an even physical address on the CAN BUS network See la...

Страница 47: ...Data Sheets Rotation center CL7 CL8 AD RD CL5M CL5A CF CL6M CL6A CR2A CR2M CL9 CL3 CL4 CL11 CL10 CR1 1 1 2 Boom Crane dimensions Boom Foot Pin 1 2Negative if boom foot pin is behind slew centerline N...

Страница 48: ...th derrick pressure sensors Calibration Manual i3500 48 Ground level CH1 CL1 Rotation center CH2 CH1 0 1m Fully retracted Fully extended excluding manual section Fully extended including manual sectio...

Страница 49: ...sure sensors Calibration Manual i3500 49 Main boom pivot CL28A CL28M CL29A CL29M CR22A CR22M 1 1 1This size will be negative Alternative hoist placement using a guide sheave on main boom V1011 V2494 V...

Страница 50: ...55M3500MNE rev E Telescopic cranes with derrick pressure sensors Calibration Manual i3500 50 CLF CL13A CR3 CLF1 CL12A CL12B A8 CLF Fly CLF Lattice CL12 Lattice CL12 Fly CL13 Jib dimensions...

Страница 51: ...55M3500MNE rev E Telescopic cranes with derrick pressure sensors Calibration Manual i3500 51 CL12 CL13 CLF 0 A8 0 Rooster dimensions...

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