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Ravenheat Little Star LS 100, Инструкции по установке и обслуживанию

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Supplied By www.heating spares.co  Tel. 0161 620 6677

SECTlON 10

IMPORTANT

10.0

INSTALLATION

INSTRUCTIONS

FOR

T W I N   F L U E   P I P E   ( E C C E N T R I C   F L U E

DUCT SYSTEM)
IMPORTANT: CORRECT LS 80 (T) 75 mm
(NAT. GAS) - 74 mm (LPG), LS 100 (T) 78 mm
(NAT. GAS) - 77 mm (LPG) MUST BE FITTED.

As with all flues the kits must be installed
taking due account of the current issue of

BS 5440 parts 1 & 2 and timber frame
housing FIEF IGE/UP/7/1998.

Also note that the requirements will vary

depending upon the kit being installed.
Guidance is provided but unless otherwise
stated, always comply with the recommen-
dations of the relevant codes of practice.

Fig. 1.9

10.1

TWIN FLUE INSTRUCTIONS

This part of the installation manual covers
the installation and fixing instructions of the
twin flue eccentric flue duct systems only.
When ordering twin flue it must be stated for

LS 80 range. Typical installation procedures
are illustrated by drawings.

Supplied with the twin flue header is an 75

mm diameter orifice plate.
Before fixing the twin flue system the exist-

ing 77 LS 80 (T) - 80 LS 100 (T) orifice
plate must be removed.

10.2

10.3

Take out the 4 temporarily fitted securing
screws, lifting our the gasket and orifice

plate disconnecting it from the venturi tube.
Discard this orifice plate and re-fit the 75
mm orifice plate ensuring that the venturi

tube has been refitted, making sure this is

securely located into the locating peg.

10.5

Locate the ceiling washer fixing the twin

flue header as illustrated making sure that

the inner aluminium exhaust locates firmly
on the fan outlet spigot. Make sure that the
screws are satisfactorily located through
the gasket seal.

10.6

Locate the two 80 mm ‘0’ rings in the twin

flue header.

Содержание Little Star LS 100

Страница 1: ...ater Fitting Byelaws Scheme WITH TIMER LS 80T G C N o 4758130 NAT 4758132 LPG LS 1OOT G C N o 4758134 NAT 4758136 LPG NATURAL GAS G20 I 2H II 2H3 LPG G30 G31 I 3 II 2H3 INSTALLATION AND SERVICING INST...

Страница 2: ...mestic hot water High reliability diverter valve with ethylene propylene diaphragm permitting primary flow circu lation in the boiler during domestic hot water supply Built in frost protection Printed...

Страница 3: ...1 16 25 30 43 45 47 48 KEY 1 Heat exchanger 3 Burner 4 Ignition electrode 5 Flue restriction ring 7 Ignition board 9 Detection electrode 11 Frame 12 Modulating gas valve 15 Heating control 16 Hot wate...

Страница 4: ...Twin header 9 Detection electrode 10 Straight header 12 Modulating gas valve 15 Heating control potentiometer 16 Hot water control potentiometer 17 Water pressure switch 18 Overheat cut off thermostat...

Страница 5: ...pump and fan are also switched off the pressure switch returning to its rest mode 2 2 6 2 2 7 2 2 8 2 2 9 2 3 2 3 1 2 3 2 2 3 3 2 3 4 2 3 5 2 3 6 2 3 7 Central heating mode If the switch is positioned...

Страница 6: ...alve excludes the cen for heat to the central heating system or tral heating circuit the boiler automatically until the room thermostat time clock modulates to maintain the domestic hot demands for he...

Страница 7: ...compression isolating valve 15 mm copper pipe 15 mm copper pipe MAX COLD WATER CAPACITY WITHOUT ADDITIONAL EXPANSION VESSEL SEALED WATER SYSTEM C H MAX PRESSURE PHS 2 5 bar MINIMUM WORKING PRESSURE 0...

Страница 8: ...TION D H W 15 mm compression isolating valve OUTLET CONNECTION D H W 15 mm copper pipe SAFETY DISCHARGE C H 15 mm copper pipe MAX COLD WATER CAPACITY WITHOUT ADDITIONAL EXPANSION VESSEL 85 LITRES SEAL...

Страница 9: ...W 15 mm copper pipe SAFETY DISCHARGE C H 15 mm copper pipe MAX COLD WATER CAPACITY WITHOUT ADDITIONAL EXPANSION VESSEL SEALED WATER SYSTEM C H MAX PRESSURE PHS 2 5 bar MINIMUM WORKING PRESSURE 0 5 bar...

Страница 10: ...alve 15 mm compression isolating valve 15 mm copper pipe 15 mm copper pipe MAX COLD WATER CAPACITY WITHOUT ADDITIONAL EXPANSION VESSEL 85 LITRES SEALED WATER SYSTEM C H MAX PRESSURE PMS 2 5 bar MINIMU...

Страница 11: ...NERAL INFORMATION taken in any way as overriding statutory Both the user and the manufacturer rely heav obligations ily on the installer whose job it is to install the If in doubt on any point please...

Страница 12: ...e that the meter is ade quate to deal with the rate of gas supply re quired for all appliances it serves Installa tion pipes should be fitted in accordance with BS 6891 Pipework from the meter to the...

Страница 13: ...ng should be either with capillary soldered or with compression fittings Where possible pipes should have a gradi ent to ensure air is carried naturally to air release points and water flows naturally...

Страница 14: ...to accommodate the increase of water volume when the system is heated It can accept up to 6 lts of expansion water If the appliance is con netted to a system with an unusually high water content calc...

Страница 15: ...ry and any defective controls exchanged B Where fitting a make up vessel would be difficult re pressurisation of the system can be done See section on FILLING If the capacity of the central heating sy...

Страница 16: ...to the appliance must be carried out by a competent person and be in accordance with the current I E E Regulations and local regulations which apply The Ravenheat boiler is supplied for con nection to...

Страница 17: ...crews that fasten the lower grating on the casing and remove it the casing Fig 20 5 4 2 Remove the 4 screws that secure in the top 2 in the bottom the casing Fig 19 Carefully slide the casing forward...

Страница 18: ...m the wall Use a 10 mm dia drill to make the 2 boil er securing holes Insert the plastic expansion plugs Cut or core drill a 105 mm dia hole for inserting the flue duct Screw in the two upper coach bo...

Страница 19: ...the terminal Cut end must de burred Fig 32 Fig 30 Orifice plate concentric flue system LS 80 T 77 mm NAT GAS 76 mm LPG LS 100 T 79 mm NAT GAS 78 mm LPG INTAKE AND EXHAUST TERMINAL COMPONENTS Fig 31 KE...

Страница 20: ...ach other as far as they can go If an extension must be shortened this must be done from the straight end and not from the widened or tapered end To measure the pipeline properly all compo nents must...

Страница 21: ...ure the distance y between the centre of flue duct hole to the corner Detach the tem plate from wall Use a dia 10 mm drill to make the 2 holes for securing the boiler Insert the plastic expansion plug...

Страница 22: ...g 37 57 11 Extension kits are available on order for flue extension of up to 3 5 metres total length Fig 31 39B For further details see sect 5 5 10 5 7 12 1 VERTICAL FLUE OPTIONS The vertical flue kit...

Страница 23: ...oles Insert plastic expan sion plugs Fig 29 Screw in the two upper coach bolts leav ing them about 10 mm out from the wall to enable the boiler to be located on the wall Position the straight header o...

Страница 24: ...olating cock marked CHR Connect the central heating flow pipe to 5 11 DOMESTIC HOT WATER Fig 46 5 11 1 The domestic hot water circuit does not need a safety valve but it is essential to en sure hat th...

Страница 25: ...PROGRAMMABLE TIME CLOCK Instructions for use Consult User s Guide SECT ION 6 COMMISSIONING 6 1 Each boiler has been through a rigorous operational procedure at our factory and should not require any...

Страница 26: ...l controls are installed e g timeclock and thermostat make sure that they call for heat Press summer winter selector switch la Fig 50 to winter Fig 46 To lower the system pressure to the required valu...

Страница 27: ...Supplied By www heating spares co Tel 0161 620 6677 INSTRUMENT PANEL Fig 50...

Страница 28: ...taps so that at least 10 12 litre of water flows per minute The pressure indicated on the pressure gauge is the maximum operating gas pressure Check if the minimum pressure corre sponds to 9 6 mbar G...

Страница 29: ...nce Turn the appliance mode selector switch 1 Fig 50 to the summer position Slowly close the draw off tap to reduce the flow rate to above the min approx 2 8 litre min 0 61 gals min Rotate the D H W c...

Страница 30: ...riction ring 13 Flue gas exhaust hood 17 Heat exchanger 19 Air pressure switch 2 4 Main burner 27 Auto air vent valve 31 Seal 37 Gasket 48 x 42 x 1 38 Connection pipe 42 Window clamp ring 44 Fan 46 58...

Страница 31: ...ctional checks in operation 7 2 TO INSPECT AND CLEAN THE APPLIANCE 7 2 1 Before carrying out cleaning operation cover the electrical control panel with a piece of waterproof material to protect it fro...

Страница 32: ...the flue hood upwards and then remove by tilting forward Fig 61 Replace in reverse order TO REMOVE THE HEAT EXCHANGER Fig 62 63 64 Remove front casing sect 7 3 Remove combustion chamber front cover as...

Страница 33: ...LACETHE ELECTRODES Fig 66 7 10 1 Remove front casing sect 7 3 Remove combustion chamber front cover sect 7 4 Fig 61 7 10 2 Detach the wire from electrode and then unscrew the screw that secures it to...

Страница 34: ...he combustion chamber front cover sect 7 3 4 7 14 2 Unscrew the union Fig 70 7 14 3 Unscrew the 4 screws securing the injector manifold to the burner Fig 71 7 14 4 Pull the manifold up and out from th...

Страница 35: ...Fig 75 7 15 7 Replace in reverse order IMPORTANT When refitting the burner make sure that the pins at the rear of the combustion chamber locate into the slots made on the rear of the burner 7 16 TO R...

Страница 36: ...cone tubes 7 24 5 Remove the gauge from the instrument panel by pressing its fastening springs 7 24 6 Replace in reverse order TO REMOVE REPLACE THE OVERHEAT THERMOSTAT Remove the front panel from the...

Страница 37: ...heck for leaks see 7 26 2 7 26 TO REMOVE REPLACE THE DIVERTER VALVE Fig 89 7 26 1 Remove the casing and lower the instru ment panel sect 7 3 7 19 1 7 26 2 Close the on off valves for the heating cir c...

Страница 38: ...le Fig 7 However if it is necessary to replace the central heating expansion vessel the boiler must be removed from the wall as follows 7 28 1 Remove the casing sect 7 3 7 28 2 Close the on off valve...

Страница 39: ...nd lower the instrument panel sect 7 19 1 3 Remove control box cover sect 7 23 2 Remove control board sect 7 23 2 from panel Remove two clips securing the timer Carefully remove the four wires connect...

Страница 40: ...Supplied By www heating spares co Tel 0161 620 6677 Fig 89 Fig 91 Fig 92 Fig 93 41...

Страница 41: ...d By www heating spares co Tel 0161 620 6677 Section 8 FAULT FINDING CENTRAL HEATING Switch on Select winter Central Heating Stat to maximum Ensure external controls calling for heat Room Stat Tune Cl...

Страница 42: ...nuing it may be necessary to see Central Heating Fault Finding Select only Summer Domestic Hot Water Open Domestic hot tap close to appliance BOILER NOT OPERATIONAL ON TIMER INTEGRAL Switch on Select...

Страница 43: ...Supplied By www heating spares co Tel 0161 620 6677 SECTION 9 ELECTRICAL SYSTEM DIAGRAM Fig 94 44...

Страница 44: ...n flue eccentric flue duct systems only When ordering twin flue it must be stated for LS 80 range Typical installation procedures are illustrated by drawings Supplied with the twin flue header is an 7...

Страница 45: ...required Sampling point Sampling point is positioned on the outlet of the twin flue header for the use of sampling gas combustion products Condensing trap To drain the exhaust pipe only with a greate...

Страница 46: ...ach one fit ted 45 elbow less 1 5 metre d pipe for each one fitted For exhaust pipe with a distance of over 6 metre a condensing trap must be fitted Exhaust suction system with two separate pipes thro...

Страница 47: ...Supplied By www heating spares co Tel 0161 620 6677 SECTION 1 EXPLODED PARTS DIAGRAM 48...

Страница 48: ...10005 0 0014MAN06015 0 0006lDR09005 0 0007TER05005 0 0014VET01005 0 0001COP1001 0 0001 DIA09005 0 0001CAP10005 O 5021103 0012CIR09005 0 0002SCA10005 0 0012GEN09010 0 0005PRE09005 0 0004VAS0901010 0009...

Страница 49: ...0012CAV09005 0 378864 371279 371279 E02130 372862 5012125 5018015 0008VAL09010 0 0005PRE03010 0 0011C0L09005 0 5021312 372861 372865 371298 371310 0003UGE01011 O 0003UGE03005 0 5012125 5018015 0008VA...

Страница 50: ...Supplied By www heating spares co Tel 0161 620 6677 Chartists Way Morley Leeds LS27 9ET Telephone 0113 252 7007 Tfax 0113 238 0229...

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