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Buhler Versatile 4WD 305-575 SmarTrax™ Installation Manual

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Содержание SmarTrax 117-5031-001

Страница 1: ...Buehler Versatile 4WD 305 575 SmarTrax Installation Manual P N 016 5031 001 Rev C 09 15 E19564 Copyright 2011 2012 2015 ...

Страница 2: ...odifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee the accuracy integrity continuity or availability of the...

Страница 3: ...Left and Right Steering Hoses 11 Install the Pressure Hose 12 Install the Tank Hose 13 Install the Load Sense Hoses 14 Hydraulic Diagram 15 Chapter 4 Cab Component Installation 17 Install the SmarTrax Node 17 Mount the SmarTrax Node 17 Node Mounting Locations 18 Install the Foot Switch 19 Install the Valve Harness 20 Install the Chassis Cable SmarTrax Only Systems If Applicable 23 Connect SmarTrax...

Страница 4: ...Table of Contents ii Buhler Versatile 4WD 305 575 SmarTrax Installation Manual ...

Страница 5: ...Trax observe the following safety measures Be alert and aware of surroundings Do not operate SmarTrax or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position in the machine at all times when SmarTrax is engaged Disable SmarTrax when exiting the operator s seat and machine Do not drive the machine with SmarTrax enabled on any publ...

Страница 6: ...rk performed on the hydraulic system must be done in accordance with the machine manufacturer s approved maintenance instructions When installing SmarTrax hydraulics or performing diagnostics maintenance or routine service ensure that precautions are taken to prevent any foreign material or contaminants from being introduced into the machine s hydraulic system Objects or materials that are able to...

Страница 7: ...d Lower 435 485 535 575 Serial Number 704000 and Lower FIGURE 1 Buhler Versatile 4WD 535 Preparing for Installation Before installing the SmarTrax system park the machine where the ground is level clean and dry Turn off the machine and leave it turned off for the duration of the installation process Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly where applicabl...

Страница 8: ...for installation Point of Reference The instructions in this manual assume that you are standing behind the machine looking toward the cab Updates Software and manual updates are available on the Raven Applied Technology website http www ravenhelp com At Raven Industries we strive to make your experience with our products as rewarding as possible One way to improve this experience is to provide us...

Страница 9: ...tact your Raven dealer TABLE 1 SmarTrax Installation Kit P N 117 5031 001 Picture Item Description Part Number Qty Not Pictured Manual Buhler Versatile 4WD 305 575 SmarTrax Installation 016 5031 001 1 Valve SmarTrax Hydraulic 334 0003 089 1 Bracket Valve Mounting 107 0171 911 1 Bracket Node Mounting 107 0171 914 1 Cable SmarTrax Valve Harness 115 4001 148 1 Transducer 0 3000 PSI Pressure 422 0000 ...

Страница 10: ...to 8 ORFS M Reducer 333 0012 030 4 Fitting 6 ORFS M to 6 SAE O Ring Straight Adapter 333 0012 084 2 Fitting 8 ORFS M to 8 SAE O Ring M Straight Adapter 333 0012 168 1 Fitting 6 ORFS M to 8 SAE O Ring M Straight Adapter 333 0012 199 1 Fitting 6 ORFS M to 10 SAE O Ring M Straight Adapter 333 0012 233 2 Hydraulic Hose 8 ORFS F to 8 ORFS F 90 50 214 1000 876 1 Hydraulic Hose 6 ORFS F to 6 ORFS F 90 50...

Страница 11: ...6 ORFS F to 8 ORFS F 90 18 214 1000 912 1 TABLE 3 Node Installation Kit P N 117 5030 005 Picture Item Description Part Number Qty Not Pictured Manual SmarTrax and SmartSteer Calibration Operation 016 0171 277 1 Node SmarTrax RTK 063 0173 228 1 Assembly Enable Foot Switch 063 0172 470 1 Cable SmarTrax Node Harness 115 4001 109 1 TABLE 2 Hydraulic Installation Kit P N 117 0199 001 Picture Item Descr...

Страница 12: ...Chapter 2 8 Buhler Versatile 4WD 305 575 SmarTrax Installation Manual ...

Страница 13: ...ervice When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under high pressure Tampering with hydraulic valves may cause serious injury or death and will void the warranty CAUTION When installing SmarTrax hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any fo...

Страница 14: ...e SmarTrax Valve NOTICE The appearance of the SmarTrax hydraulic valve may vary slightly from the images contained in this manual However the fittings hose connections and cable connections remain the same Fitting Part Number Port Fitting 6 ORFS M to 6 SAE O Ring M Straight Adapter 333 0012 084 LSPV LS STEER Fitting 6 ORFS M to 8 SAE O ring M Straight Adapter 333 0012 199 P Fitting 8 ORFS M to 8 S...

Страница 15: ...ex bolts P N 311 0052 104 and four 5 16 lock washers P N 313 1000 019 FIGURE 3 SmarTrax Valve Mounted on the Machine 2 Mount the mounting bracket to the machine s hood support bracket using four 5 16 hex bolts P N 311 0052 104 four 5 16 washers P N 313 2300 012 and four 5 16 18 lock nuts P N 312 4000 059 Install the Left and Right Steering Hoses 1 Disconnect the machine s left steering hose from t...

Страница 16: ... hose to the fitting installed in Port A of the SmarTrax valve P N 334 0003 089 7 Disconnect the machine s right steering hose from the steering orbital 8 Install a 12 ORFS M M F swivel run tee adapter fitting P N 333 0012 029 in the open port of the steering orbital 9 Connect the machine s right steering hose to the opposite end of the installed tee fitting 10 Install a 12 ORFS F to 8 ORFS M redu...

Страница 17: ...raulic hose P N 214 1000 912 on the installed reducer fitting 6 Connect the straight end of the installed hydraulic hose to the fitting installed in Port P of the SmarTrax valve P N 334 0003 089 Install the Tank Hose 1 Disconnect the machine s tank hose from the tank port of the steering orbital FIGURE 6 Tank Hose Installed 2 Install a 12 ORFS M M F swivel run tee adapter fitting P N 333 0012 029 ...

Страница 18: ...ense hose from the machine s hydraulic valve Note This hose is not used in the SmarTrax system installation Keep the hose for future use FIGURE 7 Load Sense Hoses Installed 3 Install the straight end of the supplied hydraulic hose P N 214 1000 879 in the open port on the steering orbital 4 Connect the 90 end of the installed hydraulic hose to the fitting installed in Port LS STEER of the SmarTrax ...

Страница 19: ...3 Manual No 016 5031 001 Rev C 15 Hydraulic System Installation Hydraulic Diagram ...

Страница 20: ...Chapter 3 16 Buhler Versatile 4WD 305 575 SmarTrax Installation Manual ...

Страница 21: ...ter4Cab Component Installation Install the SmarTrax Node Mount the SmarTrax Node FIGURE 1 SmarTrax Node Mounting Location 1 Remove the parking brake from the base of the seat by removing the existing M10 x 30 mm bolts NodeMounting Bracket Location ...

Страница 22: ...he node harness P N 115 4001 109 into the correct ports of the node 4 Tighten the bolts on the harness connectors to secure the connections 5 Position the node mounting bracket over the parking brake holes 6 Secure the node mounting bracket to the machine using the M10 x 30 mm bolts that were removed in step 1 Node Mounting Locations FIGURE 3 Node Mounting When choosing the location for the SmarTr...

Страница 23: ...e routing to avoid crimping or damaging the cables or the node connections Securely fasten the node using bolts or screws through at least two of the three mounting holes When mounted properly the node should not become loose or rotate Install the Foot Switch FIGURE 4 Foot Switch Installed 1 Select a suitable location for the foot switch P N 063 0172 470 to be installed Note The foot switch should...

Страница 24: ... 12 pin connector of the valve harness P N 115 4001 148 into the mating connector of the node harness P N 115 4001 109 FIGURE 6 Valve Harness Routed Outside Cab 2 Route the valve harness cable outside and under the cab through the access hole located under the floor mat behind the seat toward the SmarTrax valve P N 334 0003 089 FIGURE 7 Transducer Connection ...

Страница 25: ...b Component Installation 3 Connect the PSI connector to the pressure transducer P N 422 0000 086 installed in Port PS of the SmarTrax valve FIGURE 8 Valve Connection 4 Connect the PVES connector to the open PVE port of the SmarTrax valve ...

Страница 26: ...Chapter 4 22 Buhler Versatile 4WD 305 575 SmarTrax Installation Manual FIGURE 9 Valve Harness Wiring Diagram ...

Страница 27: ...nect the TO CONSOLE CABLE connector to the Raven console cable 4 Install a terminator P N 063 0172 369 on the CAN cable connector 5 Loop and tie off the REMOTE SWITCH cable connection securing it with plastic cable ties as necessary Note The REMOTE SWITCH connector is not used in the SmarTrax system Ensure the cable is secured away from moving parts and heat sources 6 Connect the ring terminals to...

Страница 28: ...Chapter 4 24 Buhler Versatile 4WD 305 575 SmarTrax Installation Manual System Diagrams ...

Страница 29: ...4 Manual No 016 5031 001 Rev C 25 Cab Component Installation ...

Страница 30: ...Chapter 4 26 Buhler Versatile 4WD 305 575 SmarTrax Installation Manual ...

Страница 31: ...enever the hydraulic system is purged for maintenance or when fittings are loosened or disconnected air is introduced into the lines of the hydraulic system If air pockets are present the wheels may not move consistently when the steering wheel is turned 4 Continue turning the wheels until they move steadily and smoothly when the steering wheel is turned WARNING When starting the machine for the f...

Страница 32: ...issues with the SmarTrax system turn off the machine and correct them immediately For additional assistance refer to the SmarTrax and SmartSteer Calibration Operation Manual P N 016 0171 277 or contact your local Raven dealer Calibrate the SmarTrax System Refer to the SmarTrax SmartSteer Calibration and Operation Manual P N 016 0171 277 for instructions on calibrating the SmarTrax system adjusting...

Страница 33: ...in the SmarTrax Valve 10 Installing the Left and Right Steering Hoses 11 Installing the Load Sense Hoses 14 Installing the Pressure Hose 12 Installing the Tank Hose 13 Mounting the SmarTrax Valve 11 I Important Safety Information Electrical Safety 2 Hydraulic Safety 2 Introduction Kit Contents 5 Preparing for Installation 3 Point of Reference 4 Recommendations 4 Updates 4 K Kit Contents 5 S Startu...

Страница 34: ...Index 30 Buhler Versatile 4WD 305 575 SmarTrax Installation Manual ...

Страница 35: ...e Period How Can I Get Service What Will Raven Industries Do What is not Covered by this Warranty Bring the defective part and proof of purchase to your Raven dealer If your dealer agrees with the warranty claim the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval Upon confirmation of the warranty claim Raven Industries will at our disc...

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