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Installation manual

016-5035-065EN

Rev. A1

CONTENTS CR7 | CRX/VIPER 4+ ROS - RS1 | RAVEN EUROPE KIT INSTALLATION MTZ - BELARUS

CONTENTS

PREFACE .............................................................................................................................................................................................................. 3

DISCLAIMER ....................................................................................................................................................................................................... 4

CONTENTS ......................................................................................................................................................................................................... 5

SYSTEM DRAWINGS, MTZ TRACTOR, RS1, CR7 .................................................................................................................................. 6

SYSTEM DRAWINGS, MTZ TRACTOR, RS1, CR12 / VIPER 4+ ROS ............................................................................................... 8

STEERING SYSTEM INSTALLATION ................................................................................................................................................ 10

MOUNTING HARNESSES ........................................................................................................................................................... 10

HYDRAULICS .................................................................................................................................................................................. 12

1.2.1

PRESSURE RELIEF VALVE .................................................................................................................................................. 12

1.2.2

HYDRAULIC VALVE INSTALLATION ............................................................................................................................. 13

1.2.3

HYDRAULIC INSTALLATION OPEN CENTER ............................................................................................................. 14

1.2.4

MOUNTING AND CONNECTING THE HYDRAULIC DRIVE UNIT, DIN CONNECTOR AND PRESSURE

SENSOR ................................................................................................................................................................................................ 16

1.2.5

WHEEL ANGLE SENSOR INSTALATION ...................................................................................................................... 18

SAFETY HOMOLOGATION KIT INSTALLATION ......................................................................................................................... 21

SAFETY HOMOLOGATION KIT DRAWINGS ........................................................................................................................ 22

MASTER SWITCH .......................................................................................................................................................................... 23

ENGAGE ........................................................................................................................................................................................... 23

SEAT SWITCH ................................................................................................................................................................................. 24

RS1 INSTALLATION .............................................................................................................................................................................. 25

CRX/ ROS INSTALLATION ................................................................................................................................................ 27

MOUNTING THE CR7 .................................................................................................................................................................. 27

SLINGSHOT INSTALLATION ..................................................................................................................................................... 28

MOUNTING THE CR12/ ROS .................................................................................................................................. 29

Содержание CRX ROS-RS1

Страница 1: ...Installation manual English Original CRX VIPER 4 ROS RS1 RAVEN EUROPE KIT INSTALLATION MTZ BELARUS 016 5035 065EN REV A ...

Страница 2: ...PAGE 2 30 Installation manual 016 5035 065EN Rev Raven Industries Inc ...

Страница 3: ...esponsibility for any errors or omissions in this document Any comments or questions can be sent to service eu ravenind com Raven Europe or any of its suppliers will accept no liability for physical or material damage caused whilst using the CRx Viper 4 ROS The installed Raven system produces less than 70dB A noise This installation guide uses a number of concepts for extra attention to a few thin...

Страница 4: ...ctions by a product specialist and who are both physically and mentally fit and able to operate the system The system contains moving parts Make sure the immediate environment is clear of people before operating the system In case of system failure or breakdown switch of the tractor and disconnect the electrical power source to avoid further damage Contact your dealer for further instructions on h...

Страница 5: ...10 HYDRAULICS 12 1 2 1 PRESSURE RELIEF VALVE 12 1 2 2 HYDRAULIC VALVE INSTALLATION 13 1 2 3 HYDRAULIC INSTALLATION OPEN CENTER 14 1 2 4 MOUNTING AND CONNECTING THE HYDRAULIC DRIVE UNIT DIN CONNECTOR AND PRESSURE SENSOR 16 1 2 5 WHEEL ANGLE SENSOR INSTALATION 18 2 SAFETY HOMOLOGATION KIT INSTALLATION 21 SAFETY HOMOLOGATION KIT DRAWINGS 22 MASTER SWITCH 23 ENGAGE 23 SEAT SWITCH 24 3 RS1 INSTALLATION...

Страница 6: ...PAGE 6 30 Installation manual 016 5035 065EN Rev Raven Industries Inc SYSTEM DRAWINGS MTZ TRACTOR RS1 CR7 RAVEN EUROPE KIT INSTALLATION MTZ BELARUS SYSTEM DRAWINGS MTZ TRACTOR RS1 CR7 ...

Страница 7: ...PAGE 7 30 Installation manual 016 5035 065EN Rev A1 SYSTEM DRAWINGS MTZ TRACTOR RS1 CR7 RAVEN EUROPE KIT INSTALLATION MTZ BELARUS ...

Страница 8: ... 8 30 Installation manual 016 5035 065EN Rev Raven Industries Inc SYSTEM DRAWINGS MTZ TRACTOR RS1 CR12 VIPER 4 ROS RAVEN EUROPE KIT INSTALLATION MTZ BELARUS SYSTEM DRAWINGS MTZ TRACTOR RS1 CR12 VIPER 4 ROS ...

Страница 9: ...PAGE 9 30 Installation manual 016 5035 065EN Rev A1 SYSTEM DRAWINGS MTZ TRACTOR RS1 CR12 VIPER 4 ROS RAVEN EUROPE KIT INSTALLATION MTZ BELARUS ...

Страница 10: ...r harness is mounted from the battery to the rear of the tractor A Basic power harness is mounted from the battery to the chassis harness Make sure that the relays and fuses are mounted in a dry clean and accessible spot Figure 2 The harness that is connected to the Power Harness depends on the steering type that will be installed For system overviews see pages 6 13 All the harnesses with a hard c...

Страница 11: ...ed in the tractor the red wire connect the wiring harness behind the main switch not at the battery side of the main switch If no main switch is used always connect the wiring harness directly to the battery If the system is connected to a 24 Volt machine always use a 24V to 12V converter Never connect between the two batteries of a 24V machine Lead the terminal harness along with the GPS and radi...

Страница 12: ... the hydraulic pump and the steering orbitrol Steer the front wheels to one side and keep steering until the maximum pressure is reached Read out the value on the pressure gauge After mounting the manifold Set the maximum pressure of the pressure relief valve equal to the maximum pressure of the steering system Follow the next steps Mount a pressure gauge by making use of a t piece in the pressure...

Страница 13: ...most space Method of mounting Unscrew toolbox Figure 5 Mount the Manifold Bracket 107 8000 062 to the tractor frame on a holses showed on a Figure 6 Install the Manifold valve to the bracket 107 8000 062 Mount toolbox back Figure 7 Please note Make sure the connectors of the valves and the pressure sensor can still be connected after mounting the manifold FIGURE 7 MANIFOLD BRACKET WITH A MANIFOLD ...

Страница 14: ...d simplifies the hose connection process later in the procedure Figure 9 HOSES LIST In tablet 1 is a list of the hose for connecting to the manifold v3 valve and MTZ 892 tractor hydraulic steering system Hole Item Description A Hydraulic Hose DKOL M18 1 5 F 90 to DK M20 1 5 F 90 120 cm B Hydraulic Hose DKOL M18 1 5 F 45 to DK M20 1 5 F 90 120 cm A1 Hydraulic Hose DKOL M18 1 5 F 90 to DK M20 1 5 M ...

Страница 15: ... M18 1 5 F 45 to DK M20 1 5 F 90 120 cm between B port on the Manifold valve and right steel line Install steering hose DKOL M18 1 5 F 45 to DK M20 1 5 M 120 cm between B1 port on the Manifold valve and right rubber line Disconnect the preasure steering hose from the steel line Install steering hose DKOL M18 1 5 F 45 to DK M20 1 5 F 90 120 cm between P port on the Manifold valve and preasure steel...

Страница 16: ...old Figure 14 The Hydraulic Drive Unit can then be fitted to the manifold bracket Figure 15 Important notes when mounting the Unit Mount the Hydraulic Drive Unit with connectors directed downwards to prevent the ingress of water Do not mount the Hydraulic Drive Unit too close to parts which have a high temperature for example the exhaust system of the tractor FIGURE 14 THE HYDRAULIC DRIVE UNIT BRA...

Страница 17: ... the shut off valve Figure 16 Connect the 4 pin Phoenix M12 connector to the pressure sensor of the manifold Figure 17 Please note The torque of the pressure sensor in the manifold V3 is 30 Nm It is not necessary to check this at delivery of an assembled manifold However make sure when replacing the pressure sensor that it is tightened with the correct torque FIGURE 16 DIN CONNECTOR CONNECTION FIG...

Страница 18: ...n the machines front wheels to the right to access the left front axle P N Description 063 8000 168 WAS ASY BRCKT 12V 180 35CM LONG Figure 20 117 8000 546 KIT WAS LINK M8 300 RAD RAD 331 9000 022 EXHAUST CLAMP M8 38MM 107 0172 715 BRACKET PLATE U BOLT M8 107 8000 066 Hoeksensor bracket recht Please note At all times the triangles on the sensor housing and sensor disc must be pointing in the same d...

Страница 19: ...nt on 2 types of the axle Figure 21 Figure 22 Plate for mounting the wheel angle sensor is installing on front cylinder axle from the back side of the axle on a holes showed on Figure 23 on back cylinder axle on the top of the axle on the holes of the cover for adjusting the track gauge showed on Figure 24 FIGURE 21 WAS MOUNTED ON FRONT CYLINDER AXLE FIGURE 22 WAS MOUNTED ON BACK CYLINDER AXLE FIG...

Страница 20: ...od mounting bracket Install one hex nut nylock din985 p n 312 6001 001 on bolt of the angle joint Insert the second bolt of the angle joint p n 321 8000 001 through the center hole in the bracket plate U bolt p n 107 0172 715 Figure 26 Remove the nuts and clamp from the U bolt muffler clamp P N 311 9000 022 and install the U bolt around the tie rod with the legs of the U bolt pointing up Reinstall...

Страница 21: ...tion terms the appropriate kit must be used Part Description 115 8000 157 HRNS HDU TO MASTER ENGAGE SEAT 115 8000 428 CBL OPS W HDU GENERIC 115 8000 411 CABLE 6P TO DT MASTER SWITCH 063 8000 149 MASTER SWITCH AUTO PILOT 013 9000 003 TECH REPORT RS1 SC1 2009 66EC Connect the 8 pin connector of HARNESS HDU TO MASTER ENGAGE SWITCH 115 8000 157 to CABLE CHASSIS HYDRAULICS HDU 115 8000 377 Figure 28 On...

Страница 22: ...PAGE 22 30 Installation manual 016 5035 065EN Rev Raven Industries Inc STEERING SYSTEM INSTALLATION RAVEN EUROPE KIT INSTALLATION MTZ BELARUS SAFETY HOMOLOGATION KIT DRAWINGS ...

Страница 23: ...r switch ENGAGE Select a suitable location to install the push button or foot switch Note the push button or foot switch should be installed in a location where the operator has easy access to it and is able to fully press the button or switch Using the holes in the foot switch as a template drill holes in the floor of the cab Secure the foot switch to the floor by installing the screws in each of...

Страница 24: ...he connectors from the existing seat switch cable of the tractor Figure 32 Connect the Raven operator presence cable for claas use the 115 8000 428 for example between the connectors of the existing seat switch Figure 33 Cables for various types of tractors are available on request Connect the 1 pin operator presence switch connector of the 115 8000 428 cable to the 1 pin seat switch connector of ...

Страница 25: ...into the SIM slot The SIM must be inserted into the J11 slot or the RS1 will not receive any signal Figure 35 Mount the Latch Plate 116 0159 802 onto the RS1 using the provided screws Figure 36 This latch plate stays connected to RS1 Connect the RS1 with latch plate to the fixed plate and secure it with the latch Connect the connecter The LAIRD antenna is the main receiver of the RS1 The RS1 LAIRD...

Страница 26: ... 30 Installation manual 016 5035 065EN Rev Raven Industries Inc RS1 INSTALLATION CRX VIPER 4 ROS RS1 RAVEN EUROPE KIT INSTALLATION MTZ BELARUS FIGURE 37 TOP ASSEMBLY OF THE RS1 FIGURE 38 RS1 MOUNTED ON TRACTOR ...

Страница 27: ... Mount the terminal free of vibrations with a solid bracket A variety of mounting brackets are available for this purpose Secure all cables in the cabin Mount in such a way that the display is directed straight towards the driver Mount in such a way that driver has a clear view all around Hint Mount the terminal in such a way that it does not obstruct the view of the driver over the top of the rig...

Страница 28: ...mportant that the following conditions are met at all times The LAIRD antenna is equipped with a magnetic base and must be placed on top of the cabin The antenna should have a clear reception all around Label the antenna cables inside the cabin with labels Cellular and Diversity Figure 42 Mount a grey SMA grip on both connectors Connect the power cable to the connector with label Slingshot PWR and...

Страница 29: ...tachment Figure 44 Figure 45 Mount the terminal free of vibrations with a solid bracket A variety of mounting brackets are available for this purpose Secure all cables in the cabin Mount in such a way that the display is directed straight towards the driver Hint Mount the terminal in such a way that it does not obstruct the view of the driver over the top of the right hand fender but also so that ...

Страница 30: ...Phone 31 227 54 93 00 Web www raveneurope com Email service eu ravenind com Nieuwe Steen 5 1625 HV Hoorn The Netherlands ...

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