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INSTRUCTION MANUAL 

 

RAV TD8060TWS - RAV TD8060TWSR  

RAV TD8080TWS - RAV TD8080TWSR  

 

Code M0230  - rev.1.1 

(01/2014) 

RAVAGLIOLI S.p.A. 

 

Page 4/64 

RAVAGLIOLI S.p.A.

 – 40044 Pontecchio Marconi (BO) Via I Maggio, 3 

 

 

Tel. (+39) 051/ 67.81.511 – Fax (+39) 051/ 84.64.67 

 

 

e-mail: 

[email protected]

 /http www.ravaglioli.com 

 

 
 

 

1   INTENDED USE 

The  RAV TD8060TWS/TWSR and  RAV TD8080TWS/TWSR  systems are machines for 

determining all the angles relating to vehicle wheel alignment. 

These angles are measured by four sensors incorporating microprocessor technology and 

infrared data reading and transmission system [without using cable connections between the 

sensors]. 

Data transmission from the front sensors to the console is by radio frequency communication 
by means of modules 

. 

 

The machine must only be used in a field of temperature from 0° to 40°. 

 

 

2  STAFF TRAINING 

The machine must only be used by specially trained and authorised personnel. To ensure 

best machine management and that measurements can be efficiently made, operators must 

be properly trained in order to acquire the know-how needed to use the machine according to 

the instructions provided by the manufacturer. In case of any doubts relating to the use and 

maintenance of this machine, refer to the instruction manual; if doubts still remain, contact 

authorised after-sales services or the RAVAGLIOLI S.p.A. technical department. 

 

2.1  General precautions 

 

 

•

 

During machine operation and maintenance, always follow all applicable safety 

and accident-prevention norms. 

 

•

 

The machine must only be used by authorised and adequately trained personnel. 

 

•

 

This machine must only be used for the purpose for which it was specifically 

made.  

RAVAGLIOLI S.p.A. disclaims all liability for injuries to persons or anuimals and 

damage caused to things by incorrect machine use. 

 

•

 

Accessories and spare parts must only be fitted by authorised RAVAGLIOLI 

S.p.A. personnel and original accessories and spare parts must always be used. 

 

•

 

The machine must only operate in places where there is no risk of explosion or 

fire. 

 

•

 

Removing or altering safety devices or the warning signals on the machine can 

represent a cause of serious hazard and is an infringement of European safety 

laws. 

 

•

 

Before doing any maintenance jobs on the system, disconnect the power supply. 

In case of doubt, do not interpret but contact the RAVAGLIOLI S.p.A. after-sales 

service to receive instructions on how to perform operations in conditions of 

utmost safety. 

 

•

 

Avoid unauthorised persons coming near the wheel aligner during operation. 

 

 

Содержание RAV TD8060TWS

Страница 1: ...comprese 66 pages including cover pages 66 Seiten inkl Deckbl tter 66 pages pages de la couverture incluses 66 p ginas incluidas las portadas 64 pagine numerate 64 numbered pages 64 numerierte Seiten...

Страница 2: ...SIMBOLOG A UTILIZADA EN EL MANUAL SIMBOLI SYMBOLS ZEICHEN SYMBOLES S MBOLOS VIETATO FORBIDDEN VERBOTEN INTERDIT PROHIBIDO Obbligo Operazioni o interventi da eseguire obbligatoriamente Mandatory Operat...

Страница 3: ...TDA30E 11 3 8 2 Wheel clamps STDA48E 11 3 8 3 Use of clamp STDA30E STDA48E 12 3 8 4 Run out for vehicles with clamp STDA30E 13 3 8 5 Wheel clamps STDA92E 14 3 9 TURNPLATES 14 3 9 1 Turnplates STDA29E...

Страница 4: ...sting a 3 axles tractor 37 10 2 Adjusting a semi trailer with 3 back axles 43 10 3 Adjusting a tractor with 2 steering axles 48 10 4 Adjusting a full trailers 2 1 54 10 PERSONALISATION OF VEHICLE DATA...

Страница 5: ...ifferent to those shown Adequately position the power cable of the wheel aligner The machine features a 3 pin plug with integrated ground This can only be fitted in a socket that also has a ground poi...

Страница 6: ...doubts relating to the use and maintenance of this machine refer to the instruction manual if doubts still remain contact authorised after sales services or the RAVAGLIOLI S p A technical department...

Страница 7: ...etails of the vehicle can also be entered together with client name and the vehicle databank can be personalised MONITOR All models feature a 19 TFT high definition colour monitor Operating and mainte...

Страница 8: ...of the vehicle can also be entered together with client name and the vehicle databank can be personalised MONITOR All models feature a 22 TFT high definition colour monitor Operating and maintenance...

Страница 9: ...urement and precision Axle Measurement Precision Field of measurement Total field of measurement Front Toe in 2 2 5 Semitoe in 1 1 2 30 Axle run out 2 2 5 Wheel camber 2 3 10 Caster angle 5 10 18 Camb...

Страница 10: ...he infra red sensors is effective even in critical lighting conditions Data transmission of the front measuring heads is VIA RADIO by means of modules housed inside the front measuring heads and the c...

Страница 11: ...060TWSR Figure 2 3 7 2 Sensors RAV TD8080TWS and front sensor RAV TD8060TWS Figure 3 SENSOR KEYBOARD see para 3 7 4 on page 10 CONNECTOR FOR CALIBRATION CABLE ADJUSTMENT TOLERANCE INDICATION LED see p...

Страница 12: ...d LED on steady sensor on Red LED flashing sensor down when remaining battery charge is below or same as 30 switches off after a few minutes C Level indicator consisting of 3 indicator LEDs except rea...

Страница 13: ...e with removable claws Figure 6 3 8 2 Wheel clamps STDA48E The STDA48E wheel clamps feature 4 claws for 12 to 24 rims complete with locking units and removable claws Figure 7 KNOB TIPS WITH STEEL CLAW...

Страница 14: ...TDA30E is mobile the clamp can therefore be raised and or lowered by at most 180 mm in the event of an obstacle a wide truck wheel for instance preventing communication between the two measuring heads...

Страница 15: ...vertical position knob at top and the clamp touches the floor when lowering the wheels To prevent this take as turning reference not the knob but a point of the wheel shifted by 90 with respect to the...

Страница 16: ...amps by referencing the wheel center which is almost perfectly accurate it can deliver a more accurate measurement without need to raise each wheel position to perform Run out compensation Each pair o...

Страница 17: ...the specific button must be pressed situated at the rear of the console After PC initialisation by Windows XP the program is automatically run The first page to appear is the program presentation pag...

Страница 18: ...enever the presentation or screen saver pages are displayed The sensors will in any case switch off after 5 approx minutes unless they receive data eg the console is off It is in any case best to alwa...

Страница 19: ...ave For this operation use an USB flash disk NOTE if the PC features a floppy disk drive a standard 3 5 floppy disk can also be used Lost or cancelled data can be retrieved using the restore procedure...

Страница 20: ...BANK Profile Selection Select the CONFIGURATION option on the program configuration page as explained in para 7 page 17 It is possible to change the system parameters the databank profile and specify...

Страница 21: ...t profiles Confirms selection The page in Figure 18 shows a list with the different DATABANK profiles containing the MAKES of vehicles in circulation in the different countries or regions of the world...

Страница 22: ...e 21 Enter the new profile name in the example in Figure 21 ITALY is shown and confirm with F4 Figure 22 At this point press F4 to enter the new ITALY profile and show the available makes as indicated...

Страница 23: ...rry out alignment with STDA30E clamps but mounting them as illustrated in the para 3 8 4 The RAV TD8080TWSR 8060TWSR model lower arms could be used also to make testing and adjusting of light vehicles...

Страница 24: ...gure 25 The program displays the following page Figure 26 The make and model of the vehicle must always be selected before operating SENSOR KEYBOARD PC KEYBOARD DESCRIPTION Return to presentation page...

Страница 25: ...escription Possibility of seeing graphic images and entering chassis height or angle data as envisaged by the manufacturer Possibility of seeing graphic images and entering chassis height data without...

Страница 26: ...es to those indicated by the manufacturer Position and share out any loads as required by the manufacturer 8 4 2 Preparing for run out After displaying the vehicle technical data page see para 8 3 pag...

Страница 27: ...made as explained in para 8 4 2 page 24 Figure 29 SENS KEYBOARD PC KEYBOARD DESCRIPTION Return to run out preparation para 8 4 2 page 24 Key for recalling the pre adjustment procedure Select run out p...

Страница 28: ...fter pushing the vehicle back by one half wheel turn wait for the sensors to stop swinging and press the centre key of the keyboard of a sensor The message STOP will appear for about three seconds mea...

Страница 29: ...para 8 4 3 on page 25 the vehicle must be prepared for measuring The following display page will appear Figure 31 SENS KEYBOARD PC KEYBOARD DESCRIPTION Return to run out procedure para 8 4 3 page 25...

Страница 30: ...Perform a sight check to ensure they are level If the front wheels are excessively misaligned levelling will not be shown on the screen NOTE After performing the alignment operations and levelling the...

Страница 31: ...igure 33 SENS KEYBOARD PC KEYBOARD DESCRIPTION Repeat the alignment and levelling procedure para 8 6 page 28 Type of steering turn to be performed Displays vehicle test page para 8 8 page 30 by pressi...

Страница 32: ...e 23 Select Selection of total adjustment proceed with adjustment preparation operations para 8 9 page 31 Front axle adjustment considering thrust angle by selecting key F3 on the vehicle test page pa...

Страница 33: ...axle adjustment The rear axle adjustment procedure is performed by selecting Total adjustment on the test page see para 8 8 page 30 and after performing adjustment preparation operations see para 8 9...

Страница 34: ...e accidentally moved To do this the measurement selection red frame see Figure 37 must be moved to caster values and the centre key of the front sensor must be pressed a grid will appear above the cas...

Страница 35: ...glioli com http www ravaglioli com 8 12 Summary of TEST and ADJUSTMENT data This display page appears when all vehicle adjustments have been made Figure 38 SENS KEYBOARD PC KEYBOARD DESCRIPTION Operat...

Страница 36: ...1 page 24 STEERING PROCEDURE see para 8 7 page 29 ADDITIONAL MEASUREMENTS From the preparation for adjustments page see para 8 9 page 31 or from the Auxiliary functions menu Figure 39 a graphic geome...

Страница 37: ...ight or camber measurements have been made for the vehicle an additional page can be printed showing Y Yes on the line provided for this setting See above illustration By pressing key F3 the test perf...

Страница 38: ...0TWS RAV TD8080TWSR Code M0230 rev 1 1 01 2014 RAVAGLIOLI S p A Page 36 64 RAVAGLIOLI S p A 40044 Pontecchio Marconi BO Via I Maggio 3 Tel 39 051 67 81 511 Fax 39 051 84 64 67 e mail rav ravaglioli co...

Страница 39: ...next chapters are illustrated some example of procedures for the adjustment of heavy duty vehicles Selecting one of those vehicles from data bank it is necessary follow the indications as illustrated...

Страница 40: ...Press F4 to proceed Confirm with F4 the 3 axle tractor selected It is possible to change the rear axle 2nd or 3rd where to start in order to take it as 2nd axle of basic vehicle Press a key from F5 t...

Страница 41: ...d be executed the Run Out It will be possible anyway to hide it set in the configuration parameters Unlock the turntables and lock the brake pedal using the tool provided Wait until automatically appe...

Страница 42: ...just the rear thrust angle where is possible and needed on the rear axle Note from this page and from any page where is indicated adjustment angles by pressing the key Ins appears the below indicated...

Страница 43: ...edure or F1 to return rear axle adjustment Move the Rear sensor heads from 1st rear axle to the 2nd rear axle Press F4 to proceed Important Keep stopped the steering wheel and or the steering box Note...

Страница 44: ...Diagnosis and adjustment data Press F1 to enter in the page where is possible to print or save data Press F2 F3 to select axle and display those data Press F4 to select repeat the axle displayed Atten...

Страница 45: ...ontecchio Marconi BO Via I Maggio 3 Page 43 64 Tel 39 051 67 81 511 Fax 39 051 84 64 67 e mail rav ravaglioli com http www ravaglioli com 10 2 Adjusting a semi trailer with 3 back axles IMPORTANT To m...

Страница 46: ...67 81 511 Fax 39 051 84 64 67 e mail rav ravaglioli com http www ravaglioli com Select a semi trailer from the data bank Select a 3 axle semi trailer Confirm with F4 the 3 axle semi trailer selected...

Страница 47: ...ront sensor heads on the last axle Press F4 to proceed Level the heads and wait until automatically appear the next page Adjust the Toe and the trust angle where is possible and needed on the last sem...

Страница 48: ...next page Adjust the SCRUB ANGLE referred to the last Axle as indicated on the picture beside Adjust eventually also the offset Angle With the Key F2 it is also possible to zoom and unzoom the scrub...

Страница 49: ...avaglioli com Appears the Summary page representing Diagnosis and adjustment data Press F1 to enter in the page where is possible to print or save data Press F2 F3 to select axle and display those dat...

Страница 50: ...67 e mail rav ravaglioli com http www ravaglioli com 10 3 Adjusting a tractor with 2 steering axles Select a tractor from the data bank Select a tractor with 2 steering axles Confirm with F4 the tract...

Страница 51: ...d the Rear are RED Press F4 to proceed Unlock the turntables and lock the brake pedal using the tool provided Wait until automatically appear the next page or press F4 to proceed Turn the steering unt...

Страница 52: ...eel and or the steering box Wait until automatically appear the next page or press F4 to proceed Adjust the rear thrust angle where is possible and needed on the rear axle Press F4 to proceed With the...

Страница 53: ...matically appear the next page Move the Front sensor heads from 1st steering axle to the 2nd then press F4 Note It is possible to skip the steering procedure on this axle by pressing F2 or skip all th...

Страница 54: ...Front sensor heads from 2nd steering axle to the 1st then press F4 Turn the steering until the wheels are aligned meaning until the display unit level is perfectly at centre Level again the Front hea...

Страница 55: ...ioli com Level the Rear heads mounted on the second steering axle leaving the front sensor in their position wait until automatically appear the next page Adjust the 2nd steering axle Camber must be b...

Страница 56: ...7 e mail rav ravaglioli com http www ravaglioli com 10 4 Adjusting a full trailers 2 1 Select a full trailer from the data bank Select a full trailer with 2 tongue front axles and 1 rear axle Confirm...

Страница 57: ...Rear sensor heads in the rear axle conventionally the Front Sensor are displayed BLUE and the Rear are RED Press F4 to proceed Steer the tongue straight ahead meaning until the display unit level is...

Страница 58: ...d Note It is possible to skip this axle pressing F2 or skip all the axles remained going directly in the summary page pressing F3 Level the Rear heads mounted on the second front axle leaving the fron...

Страница 59: ...the keyboard The following display page will appear Figure 42 As will be shown in Figure 42 at the point highlighted the make of the selected vehicle is highlighted by a red background The name of the...

Страница 60: ...chio Marconi BO Via I Maggio 3 Tel 39 051 67 81 511 Fax 39 051 84 64 67 e mail rav ravaglioli com http www ravaglioli com Figure 43 Once the load has been selected the next figure to be entered is the...

Страница 61: ...table or not The point to which the data refer can be adjusted To define it as not adjustable press The point to which the data refer cannot be adjusted To define it as adjustable press Once the requi...

Страница 62: ...displayed it will be seen that the personalised vehicle that has just been created is also indicated Using the same type of procedure the data of a personalised vehicle can be changed without the need...

Страница 63: ...he rear measuring heads fail to communicate directly with the console their data are transmitted received passing through the front measuring heads So if a front sensor is defective it cannot transmit...

Страница 64: ...the presentation page see chap 8 page 21 Proceed to switch off the equipment as usual see para 4 2 page 15 12 TROUBLESHOOTING Below is a list of some possible malfunctions relating to the RAV TD8060T...

Страница 65: ...then dry Do not spray alcohol directly on the control panel and avoid cleaning with strong jets of compressed air Keep the methacrylate filters of the optic unit clean using a lightly dampened cloth...

Страница 66: ...Weight D Serial number E Year of manufacturer CAUTION Do not tamper with carve change or remove the identification plate do not cover it with panels etc since it must always be visible Said plate must...

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