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Installation & Operating Manual /DISC-O-FLEX/RLM,RLMK

 

RATHI TRANSPOWER  PVT.LTD. Gaia Apex,S No 33/2D,Viman Nagar

                                                                       R-II-D-03/02-09/20 

                                                                                 

 

Pune, 411014                                                                                                                   

 

Page 12

 of  15

 

GO TO INDEX

 

8.

 

Breakdown & Trouble Shooting   

 

 

 

 

     

 

The coupling must run with low vibration and noise during operation. any abnormal 
behaviour may damage the product or drive unit. 

 

Following are some possible causes of failure with corrective actions. 

 

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

SR. 

NO. 

FAILURE MODE 

PROBABLE CAUSES 

CORRECTIVE ACTIONS 

IMAGE 

Cracking of blade 
packs 
 
 
Premature shaft  
bearing failure

 

Excessive 
misalignments. 

Check for, 

-

 

loose base plate bolts, 

-

 

Component thermal 
expansion 

-

 

Change in the assembly 
gap of the coupling. 

Replace the Blades 

 

 

 

Fatigue of Blades 

Torsional vibration 
 
Excessive starts and 
stops 

conduct a torsional vibration 
analysis 

 

Elongation of Blade 
holes 

Loose coupling bolts 

Change the blade assembly 
on both the ends 

Tighten the bolts to required 
tightening torque 
 

 

Blade Deformation 

Torque Overload 
 
Abnormal axial load 

Check sizing and Service 
Factor of Coupling 
 
Review operational history 
for any abnormalities. 
 
If found unsuitable, replace 
with suitable size 
 

 

 

Coupling bolt 
distortions 

 

HUB bursting 

Torsional shock 
overload 

 

Содержание DISC-O-FLEX RLM

Страница 1: ...RATHI TRANSPOWER PVT LTD Gaia Apex S No 33 2D Viman Nagar R II D 03 02 09 20 Pune 411014 INDIA Installation Operating Manual IOM DISC O FLEX Coupling RLM RLMK Series...

Страница 2: ...neral Guidelines 02 2 Before installation information 02 3 Installation Information 03 3 1 Hub Mounting 03 3 2 Shaft Alignment 05 3 3 Final Assembly 06 4 Disassembly Replacement 07 5 Safety General Ha...

Страница 3: ...provides detail information of the design and connected equipments Symbol description Caution person may get injured Damage the product Pay attention Potentially explosive warning 2 Before installatio...

Страница 4: ...er Finish bore strictly done within specified limit H7 Js9 Keyway must be done between two adjacent holes Provide set screw at distance L L LTB 2 3 2 Hub Mounting 3 2 1 Clean protective coatings lubri...

Страница 5: ...shaft Immediately slide expanded hub over the shaft up to desired position Fig 3 Tighten the set screw with torque wrench 3 2 5 Taper Bore Fig 5 Slid the hub over the shaft without inserting key up to...

Страница 6: ...f maximum misalignment Refer Table 3 Table 2 Method of misalignment Method Parallel Radial Angular 1 Using dial gauge Using dial gauge Clamp dial gauge on driven hub Note the reading at each quarter r...

Страница 7: ...4 2 RLMK The large holes of Hub II should be in line with the small holes of Hub I Insert coupling bolts from driven hub side through small hole and small length sleeves from driving side Insert coup...

Страница 8: ...hat the blades should not be under stresses due to external loads such as spacer weight Dismantle components by loosening coupling bolts 1 from hub Remove cleveloc nuts 7 bushing and blade pack 4 4 1...

Страница 9: ...Check all the bolts are tightened as per torque specified in the manual or as specified in the GA drawing The supplied coupling may have to rotate at high speed it is most important to guard the area...

Страница 10: ...r S D like distortion waviness is not detrimental to the operation of the unit Check the flexible elements by visual inspection for any signs of fatigue failure or cracking to the washer anchoring poi...

Страница 11: ...Installation Operating Manual DISC O FLEX RLM RLMK RATHI TRANSPOWER PVT LTD Gaia Apex S No 33 2D Viman Nagar R II D 03 02 09 20 Pune 411014 Page 10 of 15 Product Performance datasheet PPDS GO TO INDEX...

Страница 12: ...Installation Operating Manual DISC O FLEX RLM RLMK RATHI TRANSPOWER PVT LTD Gaia Apex S No 33 2D Viman Nagar R II D 03 02 09 20 Pune 411014 Page 11 of 15 GO TO INDEX...

Страница 13: ...ture shaft bearing failure Excessive misalignments Check for loose base plate bolts Component thermal expansion Change in the assembly gap of the coupling Replace the Blades 2 Fatigue of Blades Torsio...

Страница 14: ...ATEX marking for REM coupling will be given on outer surface or front side Fig 8 Element blade assembly will not be marked Example Fig 8 Marking example ATEX Punching sample 1 RATHI DISC O FLEX 120 R...

Страница 15: ...Installation Operating Manual DISC O FLEX RLM RLMK RATHI TRANSPOWER PVT LTD Gaia Apex S No 33 2D Viman Nagar R II D 03 02 09 20 Pune 411014 Page 14 of 15 GO TO INDEX 10 Declaration of Conformity...

Страница 16: ...Installation Operating Manual DISC O FLEX RLM RLMK RATHI TRANSPOWER PVT LTD Gaia Apex S No 33 2D Viman Nagar R II D 03 02 09 20 Pune 411014 Page 15 of 15 GO TO INDEX...

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