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1 CONTENTS

SECTION ......................................................................................................... PAGE

SECTION ..........................................................................................................PAGE

SAFETY, OPERATION & MAINTENANCE MANUAL...........................................1

PRODUCT IDENTIFICATION ..............................................................................2

GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS ...........................4

DURING SERVICE LIFE.......................................................................................4

END OF SERVICE LIFE ......................................................................................4

PARTS MANUAL .................................................................................................5

KEY NUMBERS ....................................................................................................5

HOW TO OPERATE SAFELY...............................................................................7

SAFE OPERATION ..............................................................................................7

PREPARATION ....................................................................................................7

OPERATION ........................................................................................................8

ROPS

..............................................................................................................9

SAFE HANDLING OF FUELS...............................................................................9

MAINTENANCE AND STORAGE ........................................................................9

WHEN YOU PUT THE MOWER ON A TRAILER ...............................................10

IMPORTANT SAFETY NOTES ...........................................................................11

SAFETY DECALS ...............................................................................................14

INSTRUCTION DECALS .....................................................................................16

OPERATOR WORKSTATION ............................................................................18

CONTROL PANEL...............................................................................................19

STARTER KEY SWITCH ....................................................................................20

THROTTLE CONTROL ROTARY........................................................................20

PARK BRAKE ......................................................................................................20

HAZARD WARNING SWITCH (OPTIONAL) ......................................................20

CUTTER SWITCH (PTO) ....................................................................................21

4WD IN REVERSE SWITCH ..............................................................................21

LIGHT SWITCH (OPTIONAL) .............................................................................21

ROTATING BEACON (OPTIONAL) ....................................................................21

CRUISE CONTROL SWITCH .............................................................................22

TRANSPORT LOCK SWITCH ............................................................................22

DPF SWITCH ......................................................................................................22

AUXILARY HYDRAULIC SERVICES KIT SWITCH (OPTIONAL) ...................... 22

VISUAL DISPLAY ...............................................................................................23

STARTUP SCREEN ............................................................................................23

WARNING / SERVICE SCREEN ........................................................................23

HOME SCREEN ..................................................................................................24

ENGINE START ..................................................................................................24

THE ENGINE WILL NOT START ........................................................................24

MAIN MENU ........................................................................................................25

CLOCK & DATE ADJUST ...................................................................................25

SERVICE MENU .................................................................................................25

FAULT LOG ........................................................................................................25

TIME UNTIL SERVICE ........................................................................................26

VEHICLE DIAGNOSTICS ...................................................................................26

I/O DIAGNOSTICS ..............................................................................................27

SETTINGS ..........................................................................................................27

MEASUREMENT UNITS .....................................................................................27

VEHICLE MODES ...............................................................................................34

CRUISE CONTROL ............................................................................................34

.............................................................................................................35

ADAPTICUT™ ....................................................................................................35

VEHICLE SPEED ................................................................................................36

DISPLAY INCLINES ............................................................................................36

AUTO IDLE .........................................................................................................36

CROSS CUT .......................................................................................................37

INCLINOMETER .................................................................................................37

SET DEFAULT PARAMETERS ..........................................................................37

CHANGE PIN ......................................................................................................38

BRIGHTNESS .....................................................................................................38

LANGUAGE MENU .............................................................................................38

WARNING SCREENS .........................................................................................39

SLOPE ANGLE DISPLAY ...................................................................................39

WARNING SLOPE ANGLE – INHIBIT CUT ........................................................40

WARNING SLOPE ANGLE – STOP CUT ...........................................................40

WARNING OIL PRESSURE FAULT ...................................................................40

WARNING ENGINE OVERHEAT .......................................................................41

WARNING ENGINE FAULT ................................................................................41

WARNING BATTERY FAULT .............................................................................41

WARNING LOW HYDRAULIC OIL .....................................................................42

WARNING CHARGE FILTER BLOCKED ...........................................................42

WARNING SERVICE REQUIRED ......................................................................42

EMISSION FAULT – DELTA-P SENSOR OR ABNORMAL DELTA-P ...............42

EMISSION FAULT – EGR NOX CONTROL .......................................................43

EMISSION FAULT – MAF SENSOR ...................................................................43

EMISSION FAULT – DPF SENSOR ...................................................................43

CLEAN DPF ASH ................................................................................................43

ECU COMMUNICATION FAULT ........................................................................44

MCU / DISPLAY COMMUNICATION FAULT .....................................................44

COOLING FAN OPERATION .............................................................................45

LIFT/LOWER SWITCH’S ....................................................................................46

INDICATOR LAMPS ...........................................................................................46

WEIGHT TRANSFER BUTTON ..........................................................................46

TRACTION PEDAL .............................................................................................47

DRIVING .............................................................................................................47

MOWING .............................................................................................................47

STEERING TILT CONTROL ...............................................................................48

HORN

.............................................................................................................48

POWER OUTLET................................................................................................ 48

PARK BRAKE RELEASE VALVE ....................................................................... 49

FREE WHEEL .....................................................................................................49

THE FREE WHEEL FACILITY IS FOR RECOVERY PURPOSES ONLY. .........49

LIGHTING KIT (OPTIONAL) ...............................................................................50

SEAT RIGHT HAND ARM REST & POD ............................................................50

CABIN CONTROLS ............................................................................................51

DAILY INSPECTION ...........................................................................................53

OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM ......................54

PROCEDURE FOR OPERATION .......................................................................55

T O FIT THE CUTTER DECKS TO THE MACHINE 56

O PERATION OF THE MACHINE ....................................................................... 62

H OW TO START THE ENGINE ......................................................................... 62

H OW TO DRIVE ................................................................................................. 62

H OW TO MOW ................................................................................................... 63

T O STOP THE ENGINE ..................................................................................... 63

T O REMOVE A BLOCKAGE FROM CUTTING UNITS ...................................... 63

T RANSPORTING ON A TRAILER ..................................................................... 64

S LINGING AND JACKING THE MACHINE ........................................................ 64

M OWING ON SLOPES ...................................................................................... 65

H OW TO CALCULATE A SLOPE ...................................................................... 66

S LOPE CALCULATION CHART ........................................................................ 67

G ENERAL PRECAUTIONS ................................................................................ 68

E NGINE AUXILIARY BELT ................................................................................ 69

W EIGHT TRANSFER ADJUSTMENT ................................................................ 69

A XLE STOP ADJUSTMENT ............................................................................... 69

S TEERING SHAFT ADJUSTMENT .................................................................. 70

H EIGHT OF CUT ADJUSTMENT ....................................................................... 71

H EIGHT OF CUT ADJUSTMENT (FRONT DECK)............................................. 71

HEIGHT OF CUT ADJUSTMENT (MP653 WING CUTTER DECK) ................. 72

H EIGHT OF CUT ADJUSTMENT (MP653XC WING CUTTER DECKS) ........... 73

G ENERAL INSTRUCTIONS FOR GRAMMER SEATS ..................................... 74

S EAT (GRAMMER MSG85) ............................................................................... 75

A IR SUSPENSION SEAT (GRAMMER MSG75 -521) ....................................... 76

W EIGHT ADJUSTMENT .................................................................................... 76

F RONT AND BACK ADJUSTMENT ................................................................... 76

B ACKREST EXTENSION ................................................................................... 76

L UMBAR SUPPORT (OPTION) ......................................................................... 77

L EFT HAND ARMRESTS ................................................................................... 77

A RMREST ADJUSTMENT ................................................................................. 77

B ACKREST ADJUSTMENT ............................................................................... 77

MAINTENANCE .................................................................................................. 78

AIR SUSPENSION SEAT (GRAMMER MSG95 -721) ........................................ 79

WEIGHT ADJUSTMENT .................................................................................... 79

HEIGHT ADJUSTMENT .................................................................................... 79

ARMRESTS ADJUSTMENT (OPTION) ............................................................. 80

ARMREST (OPTION) ......................................................................................... 80

BACKREST ADJUSTMENT (OPTION) .............................................................. 80

LUMBER SUPPORT (OPTION) ......................................................................... 80

BACKREST ADJUSTMENT (OPTION) .............................................................. 81

FORE / AFT ADJUSTMENT (OPTION) .............................................................. 81

MULTIFUNCTION ARMREST (OPTION) ........................................................... 81

MAINTENANCE .................................................................................................. 82

MAINTENANCE AND LUBRICATION CHARTS ................................................ 84

MACHINE SERVICE INTERVAL CHART .......................................................... 84

FLUID REQUIREMENTS ................................................................................... 84

ENGINE SERVICE INTERVAL CHART ............................................................. 86

G ENERAL PRECAUTIONS ................................................................................ 88

ENGINE ............................................................................................................ 88

E NGINE LUBRICATION ..................................................................................... 89

ENGINE COOLANT ........................................................................................... 90

H YDRAULIC SYSTEM ....................................................................................... 92

H YDRAULIC FILTER .......................................................................................... 93

H YDRAULIC TEST PORTS ............................................................................... 94

F UEL

............................................................................................................ 95

F UEL SYSTEM ................................................................................................... 96

A IR CLEANER .................................................................................................... 97

B ATTERY ........................................................................................................... 98

C HARGE THE BATTERY ................................................................................... 99

E NGINE EXHAUST ............................................................................................ 99

D IESEL PARTICULATE FILTER ....................................................................... 100

H YDRAULIC HOSES ........................................................................................ 101

WHEEL ALIGNMENT PROCEDURE ............................................................... 102

STEERING ROD AND STEERING LINK CHECK ............................................ 103

T YRES ........................................................................................................... 104

W HEEL MOUNTING PROCEDURE ................................................................. 104

B LADE CHANGE ............................................................................................... 105

I NSPECTING BLADES ...................................................................................... 106

S HARPENING BLADES .................................................................................... 106

F OLDING ROPS ................................................................................................ 107

C ARE AND CLEANING ..................................................................................... 108

M OWER STORAGE .......................................................................................... 109

L UBRICATION OF CUTTING UNIT ................................................................... 110

E NGINE PROBLEM DIAGNOSTICS ................................................................. 112

Q UALITY OF CUT PROBLEM SOLVING ......................................................... 114

T HE STEP CUT ................................................................................................. 115

F USE AND RELAY/COMPONENT IDENTIFICATION ...................................... 122

F USES ........................................................................................................... 123

R ELAYS ........................................................................................................... 123

E NGINE SPECIFICATION ................................................................................ 125

D IMENSIONS & WEIGHTS (ROPS MACHINE) ................................................ 126

D IMENSIONS & WEIGHTS (CAB MACHINE) .................................................. 128

M ACHINE SPECIFICATION .............................................................................. 130

V IBRATION ....................................................................................................... 131

N OISE

........................................................................................................... 132

S LOPES ........................................................................................................... 132

C UTTING PERFORMANCE .............................................................................. 132

C UTTER DECK SPECIFICATION ..................................................................... 133

R ECOMMENDED LUBRICANTS ...................................................................... 134

A CCESSORIES ................................................................................................. 134

G UARANTEE .................................................................................................... 135

W ARRANTY ...................................................................................................... 135

S ERVICE ........................................................................................................... 135

Содержание MP653

Страница 1: ...00314 Product code RMP653F Product code RMP653CF Product code RHR700F Product code RHR700CF WARNING WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine must be trained in its proper use warned of its dangers and must read the entire manual before attempting to set up operate adjust or service the machine 10005309 A GB RJL ACCD GB United Kingdom ...

Страница 2: ...3 OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM 54 PROCEDURE FOR OPERATION 55 TO FIT THE CUTTER DECKS TO THE MACHINE 56 OPERATION OF THE MACHINE 62 HOW TO START THE ENGINE 62 HOW TO DRIVE 62 HOW TO MOW 63 TO STOP THE ENGINE 63 TO REMOVE A BLOCKAGE FROM CUTTING UNITS 63 TRANSPORTING ON A TRAILER 64 SLINGING AND JACKING THE MACHINE 64 MOWING ON SLOPES 65 HOW TO CALCULATE A SLOPE 66 SLOPE CALCULATION...

Страница 3: ...er are understood to be part of the cor rect use ALL operators MUST read through this manual and understand the Safety Instructions controls lubrication and maintenance procedures Make sure that you obey all safety and road traffic regulations You must not make any changes to the machine that are not approved by the manufacturer This type of change can release the manufacturer from the liability f...

Страница 4: ...e F Machine type Name G Product code H Product name J Serial number Location of Serial number plate The serial number plate A is found on the front of the chassis between the front deck stops next to the environmental noise decal B Chassis Stamp The Serial number and date code C are shown on the chassis between the serial plate and engine data decals D Engine Identification Serial number plate Loc...

Страница 5: ...l number plate Location The cab serial number plate C is located on the front face of the control panel facing forwards F G H Kg B J West Road Ransom es Europar k Ipswich IP3 9TT England E C DIETEG GERÄTEBAU GMBH CO KG MODEL N0 50 048 0000 SERIAL NO 50 048 APPROVED FOR THE MP SERIES OECD APPROVAL No 4 N950 14 16923 DIETEG GERÄTEBAU GMBH C0 KG FUHRENKAMP 1 D 29664 WALSRODE C DIETEG GERÄTEBAU GMBH C...

Страница 6: ...l of the necessary lifting equipment Use correct tools and Personal Protective Equipment PPE and take instruction from the technical manuals applicable to the machine Remove and store correctly 1 Batteries 2 Fuel 3 Engine coolant 4 Oils Read the Technical Manual before you begin to disassemble the machine Plan the disassembly give attention to parts that are in a state of mechanical pressure or co...

Страница 7: ...s 2 Website www ransomesjacobsen com Select the MANUALS tab You have the option to view or Download a PDF version of the parts manual 3 Complete the form included in the technical manual pack supplied with the machine for one of the two options below a A disc that contains an electronic copy of the Parts Book b A paper copy of the parts manual 2 5 KEY NUMBERS ______________________________________...

Страница 8: ...en 6 2 INTRODUCTION NOTES ...

Страница 9: ...ate equipment that is not in correct order or without decals guards shields deflectors or other protective devices fastened When you mow with a side discharge deck DO NOT operate the cutting unit without the discharge chute installed d Inspect the mower before you operate the mower Check the tyre pressure engine oil level the radiator coolant level and the air cleaner indicator Fuel is flammable U...

Страница 10: ...ible g When you drive in the reverse direction look behind you and down to make sure the path is clear Do not operate the cutting units when you drive in the reverse direction h Use caution when you go near corners trees or other objects that can prevent a clear view i Equipment must meet the current regulations to be driven on the public roads j Before you move across or operate on the paths or r...

Страница 11: ...an open flame or any device that can cause the ignition of fuel or fuel vapors d Never fill the fuel containers inside a vehicle or on a truck or trailer with a plastic liner Always put the fuel container on the ground away from your vehicle before you fill the container e Refuel the mower before you start the engine When the engine is in operation or while the engine is hot never remove the fuel ...

Страница 12: ...an have enough force to enter your skin If hydraulic fluid has entered your skin a doctor must remove the hydraulic fluid surgically within a few hours or gangrene can occur n When you service the hydraulic system make sure the hydraulic fittings tubes and hoses are tightened to the correct torque Make sure the hydraulic system is in good condition before you start the engine o Keep the mower and ...

Страница 13: ...nician If additional information or service is needed Contact your Authorized Ransomes Jacobsen Dealer who knows the latest methods to service this equipment and can give that service WARNING The Interlock System on this mower prevents the starting of the mower unless a The parking brake is Engaged b The mow switch is in the OFF position c The traction pedal is in the Neutral position d The operat...

Страница 14: ...iven Off Road A Seat Belt Must Be Worn Only When A Rops Frame Is In Position This Warning Is Because A Seat Belt Must Be Worn With A Rops To Follow The Machinery Directive 2006 42 EC Sections 3 2 2 Seating 3 4 3 Rollover ANSI B71 4 2012 section 20 7 Ransomes Jacobsen Limited Recommends That The Owner User Of The Machine Completes A Local Risk Assessment Of The Machine To Find Any Conditions That D...

Страница 15: ... combined value of the activities WARNING Never Mow If There Is A Risk Of Lightning Or You Hear Thunder If You Are In The Middle Of Mowing Stop In A Safe Place Turn Off The Engine And Go Inside a Building CAUTION When You Do Any Welding On The Machine The Battery Controller And Display Must Be Disconnected Before You Start You Must Not Open The Controller If The Controller Is Opened This Can Cance...

Страница 16: ...en 14 4 DECALS 4 1 SAFETY DECALS _____________________________________________________ A A B C D E F G H J N K L M M ...

Страница 17: ...machine K 4170640 Caution Stop Engine Remove the Starter Key Lock Deck in its Vertical Position Before Carrying Out Maintenance Under Deck L 4164860 Caution Hydraulic Oil M 4165644 Caution No Step N 4321506 Decal Seal Plate 19 4252558 Decal Seal Plate 15 4334846 Decal Seal Plate 17 a Read The Operator Manual b Crush Hazard c Keep A Safe Distance From The Machine d Prevent Contact With Hydraulic Oi...

Страница 18: ...1 2 H 1 2 3 4 5 6 7 8 S 1 2 B A 4371412 K 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 0 A 1 B 1 A 1 B 1 B 2 A 1 B 2 B 3 A 1 B 3 0 A 1 B 1 A 1 B 1 B 2 A 1 B 2 B 3 A 1 B 3 1 2 S 25 mm 31 mm 38 mm 44 mm 50 mm 57 mm 63 mm 69 mm 76 mm 82 mm 88 mm 95 mm 101 mm 108 mm 114 mm 120 mm 1 0 in 1 25 in 1 50 in 1 75 in 2 0 in 2 25 in 2 50 in 2 75 in 3 0 in 3 25 in 3 50 in 3 75 in 4 0 in 4 25 in 4 50 in 4 75 in K H 1 2 5 3 ...

Страница 19: ...F 009039870 Jack Hook Point G 4164580 Lubrication Point H 4316686 Engine Oil Classification J 4371408 Height of cut Wing decks MP653 K 4371411 Height of cut LH Wing deck MP653 4371412 Height of cut RH Wing deck MP653 L 4306796 Height of cut Front deck MP653 M 4359126 Height of cut Front deck MP653XC N 4355986 Height of cut Wing deck LH MP653XC 4363666 Height of cut Wing deck RH MP653XC ...

Страница 20: ... WORKSTATION______________________________________________ 5 3 5 8 5 4 7 5 1234 5 1234 5 12V 10A 5 2 7 6 1234 5 1234 5 1234 5 12V 10A 5 6 1234 5 1234 5 12V 12V 12V 10A 5 2 5 6 5 8 5 3 5 4 7 5 7 6 Workstation ROPS Workstation Cabin ...

Страница 21: ... Warning Switch Optional N Beacon Switch Optional P Right Hand Cutting Unit Lift Lower Control Q Centre Cutting Unit Lift Lower Control R Left Hand Cutting Unit Lift Lower Control S Cutters PTO LED Indicator T Right Hand Cutting Unit LED Indicator W Centre Cutting Unit LED Indicator X Left Hand Cutting Unit LED Indicator Y Traction Boost Weight Transfer Switch Z Visual Display W X R Y P T S Q A E ...

Страница 22: ...ase the engine speed and towards the left to decrease the engine speed NOTE Operate the machine with the engine at full speed 5 2 C PARK BRAKE ________________________________________________________ When the engine is running the Park Brake is applied by sliding back the orange button 1 on the rocker and depressing the switch 2 on the control panel When the engine is switched off the Park Brake i...

Страница 23: ... Engages 4 wheel drive whilst the vehicle is reversing The switch must be held to engage 5 2 G LIGHT SWITCH OPTIONAL ____________________________________________ Switches the road lights on and off Position 1 OFF Position 2 Side Marker Lights Position 3 Main Beam NOTE Position 3 requires ignition to be on Also there are daylight running lamps installed that automatically come on when the ignition ...

Страница 24: ...yed on the visual display screen when engaged 5 2 K DPF SWITCH ________________________________________________________ With the switch in the center position default it allows automatic Active Regen Operation of the mower is not changed during Ac tive Regen See 8 15 When the Regen Request light flashes press and release the front part of the switch to start the Parked Regen cycle To prevent damag...

Страница 25: ...can move to the Home Screen 1 Park Brake Engaged 2 DPF Inhibit 3 DPF Regeneration Request 4 DPF Regeneration Ongoing 5 TST Active Optional 6 TST Not Active Optional 7 Cutter Indicator Flashes if not in off position on start up 8 Water In Fuel Warning 9 Transport Lock 10 Foot Pedal Warning Flashes if not in neutral position on start up 11 Seat Warning Flashes if not occupied or disconnected on star...

Страница 26: ...colour changes from green to red as the fuel level decreases The engine temperature gauge is on the right side The colour changes from green to red as the temperature increases 5 3 5 THE ENGINE WILL NOT START _________________________________________ When the Ignition Key is turned to the start position this screen is shown If any of the icons flash The Park Brake is not applied The Cutter Switch ...

Страница 27: ...o the Main Menu 5 3 8 SERVICE MENU ______________________________________________________ The arrow can be moved up and down using Buttons 2 and 3 Button 4 then enters the selected page Button 1 returns to the Main Menu There are five options within this menu Fault Log Time Until Service Vehicle Diagnostics I O Diagnostics Display Inclines 5 4 FAULT LOG ____________________________________________...

Страница 28: ...e once the required service has been completed 5 4 2 VEHICLE DIAGNOSTICS _______________________________________________ These screens give access to vari ous machine parameters Buttons 2 3 can be used to scroll between the pages Button 1 returns to the Service Menu 1 00 44 27 04 01 21 0000 0 2 00 40 32 04 01 21 0000 0 3 00 31 12 04 01 21 0000 0 Time Date Hours DPF SENSOR Fault Log 3 Time Until Se...

Страница 29: ... 5 SETTINGS_____________________________________________________________ Within the settings Menu you will find the three options Measurement Units Pin Brightness 5 5 1 MEASUREMENT UNITS ________________________________________________ Buttons 2 3 move the arrow up and down the list Button 4 selects pa rameter to be altered then Button 2 3 scroll between the unit types When amended as necessary Bu...

Страница 30: ...er J5 07 Reverse Beeper Output 6 Main Controller J4 01 Seat Switch Input 7 Main Controller J6 10 Hydraulic Oil Filter Switch Input 8 Main Controller J6 12 Traction Pedal Neutral Switch Input 9 Main Controller J6 01 Engine Start Interlock Output 10 Main Controller J1 06 Cooling Fan Direction Output 11 12 Main Controller J3 10 Throttle Input 13 HMI c1p10 Fuel Level Sensor Input 14 Main Controller J2...

Страница 31: ...r J3 04 Centre Front Joystick Input 7 Main Controller J4 04 Centre Front Position Sensor Input 8 9 Main Controller J2 09 Centre Front Lower Solenoid Output 10 Main Controller J2 03 Centre Front Raise Solenoid Output 11 Main Controller J3 03 Right Hand Joystick Input 12 Main Controller J4 02 Right Hand Position Sensor Input 13 Main Controller J6 03 Right Hand Float Solenoid Output 14 Main Controlle...

Страница 32: ...id Output 5 Main Controller J5 01 Centre Unit Position LED Output 6 Main Controller J5 10 Transport Lock Switch Input 7 Main Controller J5 03 Left Hand Transport Lock Solenoid Output 8 Main Controller J5 06 Right Hand Transport Lock Solenoid Output 9 10 11 Main Controller J3 06 Traction Boost Switch Input 12 Main Controller J6 04 Traction Boost Solenoid Output 13 Main Controller J4 06 Backlap Swit...

Страница 33: ...nput HR800 Only 5 Main Controller J2 04 High Speed Solenoid Output HR800 Only 6 Main Controller J4 10 Cruise Control Switch Input 7 Main Controller J3 01 Traction Pedal Signal B Input 8 Main Controller J2 08 EDC Coil Reverse Output 9 10 11 Main Controller J3 08 Left Hand Wheel Speed Sensor Input 12 Main Controller J3 07 Right Hand Wheel Speed Sensor Input 13 Main Controller J5 12 Service Brake Swi...

Страница 34: ...in Controller J1 09 CAN High 5 HMI c1p03 CAN High 6 Main Controller J1 02 Battery Positive 7 Main Controller J6 07 Battery Positive 8 Main Controller J1 11 5V Sensor Output 9 Main Controller J1 08 CAN Low 10 HMI c1p04 CAN Low 11 Main Controller J1 05 Battery Positive 12 Main Controller J1 10 Battery Negative 13 Main Controller J1 03 Ignition Signal 14 HMI c1p02 Battery Positive 15 HMI c1p12 Alarm ...

Страница 35: ... 03 Ignition Signal 3 4 Main Controller J1 07 Not Used 5 Main Controller J3 11 Not Used 6 Main Controller J5 09 DPF Regen Inhibit Switch Input 7 Main Controller J3 09 Signal Ground 8 9 Main Controller J1 12 Not Used 10 Main Controller J4 12 Not Used 11 12 13 Main Controller J1 04 Not Used 14 Main Controller J3 02 Not Used 15 Main Controller J6 11 Not Used ...

Страница 36: ...the ability to select Manual mode and therefore encourage the user to use Auto mode This can be achieved via the display as follows 1 Press Button 4 once to enter the Main Menu 2 Use Button 3 to scroll to Settings followed by Button 4 to enter the Settings Menu 3 Use Button 3 to scroll to PIN followed by Button 4 to enter the Enter PIN page 4 Enter the Owner PIN default 1001 to enter the PIN Menu ...

Страница 37: ... 1 is then used to exit to the Main Menu or Home Screen 5 5 4 PIN _________________________________________________________________ This screen gives access to the following parameters and machine functions that can be altered Cruise Control Cross Cut Vehicle Speed Fan Drive Change PIN Inclinometer Set Default Parameters Drive Modes The default owner s Pin is 1001 however Ransomes Jacobsen recomme...

Страница 38: ... or use Button 1 to exit the default minimum and maximum allowa ble speeds are shown in the table below Note all speeds can be incremented by 1 km h 5 5 7 DISPLAY INCLINES ___________________________________________________ Only Visible if TST is installed and enabled showing machine angle Left Right Forward Backwards Rotating graphics to illustrate direction With a central value underneath each p...

Страница 39: ...le Disabled The unit will only lift while the lift joystick is held Enabled The unit will lift to a predetermined height with a short single activation of the lift joystick 5 5 10 INCLINOMETER _____________________________________________________ Using the PIN Menu Buttons 2 and 3 to arrow up and down and Button 4 to select Inclinometer and this gives you the option to Enable or Disable TST Note I...

Страница 40: ... in night time mode Bottom line is used to set the threshold at which the screen automatically changes from daytime to night time mode and vice versa Note The small white triangle below the 3 lines indicates current light level 5 5 14 LANGUAGE MENU ___________________________________________________ When you access the language selection page the check mark appears next to the selected language Wh...

Страница 41: ...g work if the machine is driven on a slope of 16 the machine angle will be displayed in the centre of the screen until the machine has been driven onto an area of less than 16 Note Whilst in Transport Mode the TST icon on screen will appear Red with Cross indicating TST is disabled CAUTION While in Transport Mode the following audible alarms are disabled for TST functions Maximum Slope Angle Excee...

Страница 42: ...t the cutters have been switched off and disabled An audible warning will sound continuously for 4 seconds at 4 second intervals and the red LEDs will flash continuously for 4 sec onds at 4 second intervals This will continue until the machine has been driven to an area with a shallower slope angle The warning screen and the audible alarm will self clear as the vehicle angle de creases i e the ope...

Страница 43: ...witching off the engine Clean the radiator and screens of all grass and debris 5 5 6 WARNING ENGINE FAULT______________________________________________ When this screen is shown there is an engine fault Stop the engine as soon as possible and contact your local Ransomes Jacobsen Dealer When this fault occurs the machine s engine may automatically reduce the power available 5 6 7 WARNING BATTERY FA...

Страница 44: ...aulic charge filter is blocked and needs replacing Replace the filter element at the earliest opportunity 5 6 10 WARNING SERVICE REQUIRED ________________________________________ When this screen is shown the machine needs a service Refer to section 6 4 1 to reset counter 5 6 11 EMISSION FAULT DELTA P SENSOR OR ABNORMAL DELTA P __________ When this screen is shown the engine controller ECU is repo...

Страница 45: ...ine as soon as possible and contact your local Ran somes Jacobsen Dealer 5 6 14 EMISSION FAULT DPF SENSOR ____________________________________ When this screen is shown the engine controller ECU is reporting a fault with the DPF Diesel Particulate Filter Stop the engine as soon as possi ble and contact your local Ransomes Jacobsen Dealer 5 6 15 CLEAN DPF ASH _______________________________________...

Страница 46: ...somes Jacobsen Dealer 5 6 17 MCU DISPLAY COMMUNICATION FAULT ___________________________ When this screen is shown there is a communication fault with the ma chine controller MCU and or display Stop the engine as soon as possible and contact your local Ransomes Jacobsen Dealer If a warning appears on the screen that is not listed in this manual please refer to your authorised Ransomes Jacobsen sup...

Страница 47: ... to scroll to Fan Drive followed by Button 4 to enter the Fan Drive Reverse page 6 Buttons 2 3 can then be used to scroll to the desired mode setting followed by Button 4 to set 7 The Timer time interval is factory set to 30 minutes however can be adjusted from 5 minutes to 40 minutes in 5 minute intervals using Buttons 2 3 before exiting via Button 1 Note During a manual or automatic fan reversal...

Страница 48: ... let the blade continue rotating without stopping If the lever is held and the unit lifts above the cross cut position the unit will continue to lift and the blade will stop rotating at 400mm The lift will stop when the lever is released 5 9 INDICATOR LAMPS _____________________________________________________ S Yellow lamp Illuminates when the PTO is engaged T Green lamp Illuminates when the Righ...

Страница 49: ...and carefully Do not move the pedal with force from forward to reverse or reverse to forward The angle of the Foot Pedal can be altered to obtain the most comfortable angle for long periods of operation This can be achieved by repositioning screws C as required MOWING 1 Ensure vehicle is set to either Automatic or Manual mode from Home screen Section 5 5 2 2 Lower the desired cutting units with th...

Страница 50: ...dal to lock the steering column in position 5 13 HORN _______________________________________________________________ For machines without the lighting kit The horn button is situated on the control panel If the lighting kit is fitted the horn is located on the end of the indicator stalk 5 14 POWER OUTLET ______________________________________________________ The auxiliary power outlet is located ...

Страница 51: ...lete rotate Hand wheel A counter clockwise 3 turns and lock using Lock wheel B 5 16 FREE WHEEL_________________________________________________________ To push the machine disengage the Park Brake Turn screw A located on the left hand side of the transmission pump 1 turn counter clockwise Set the steering wheel so that the rear wheels are pointing straight ahead After pushing the machine return th...

Страница 52: ...ortable operating position a Release hand wheel A b Using both hands grip the arm rest and lift or lower the arm rest It will move in a circular motion X either mov ing up and forward or down and rearwards c When the desired position is obtained lock by tightening the hand wheel A The pod can be pivoted in the horizontal plane Y inde pendently of the arm as follows a Loosening the three screws B h...

Страница 53: ...een Wash Switch G Front Screen Wiper Switch H Right Turn Signal Lamp J Fan Control K Air Conditioning Control L Temperature Control M Fuse Holder N Fuse Holder FUSE HOLDER Fuse Rating Protected Circuits M8 15A Wiper Front M7 25A Front Screen Heating M6 7 5A Radio 15 M5 20A Working Lights Locater Lighting Left M4 10A Wiper Rear Marker Lights M3 15A Air Condition Fan Condenser M2 7 5A Air Condition ...

Страница 54: ...en 52 5 CONTROLS NOTES ...

Страница 55: ...bes are in good condition 2 Check the fuel supply radiator coolant level engine crankcase oil level and air cleaner is clean All fluids must be at the full mark with the engine cold 3 Make sure all cutter decks are adjusted to the same height of cut 4 Check all tyres for the correct pressure 5 Test the operator presence and safety interlock system CAUTION The Inspection Must Be Done Each day When ...

Страница 56: ...low the check sign across the chart Turn off the engine between each test Test 1 Shows the normal start procedure The operator must be in the driver seat and the cutter switch disengaged and the park brake switch on The engine must start correctly Test 2 The engine must not start if the cutter switch is engaged Test 3 The engine must not start if the park brake is off Test 4 The engine will not st...

Страница 57: ...hs Stones released from the equipment can cause injuries to persons and damage the equipment 7 When you move across the roads or paths disengage the cutter motors and lift the equipment Check for the traffic when you drive on the roads 8 If you hit an obstruction or if the machine causes vibration that is not normal stop and inspect the equipment for damage immediately Repair damaged equipment bef...

Страница 58: ...th R clips 5 Start the engine and lift the deck into the cross cut position stop the engine and remove the ignition key 6 Fit the rear pins and R clips in the holes C for the height of cut needed 7 Start the engine and lower the deck to the ground Wing Deck Caster Wheel Initial Setting 1 Make sure the hydraulic hoses are plugged Start the engine and lower the lift arms A stop the engine and remove...

Страница 59: ...tation shown 3 Attach end link of Anti Mohawk chain item 3 to Anti Mohawk lower bracket on wing deck using Bolt item 5 Washer item 8 Spacer item 2 and Nut item 9 4 To adjust tautness of Anti Mohawk Chain move shackle to one of the other holes in Anti Mohawk adjustable Plate item 4 5 If after adjusting the Anti Mohawk Chain item 3 is still not as taut as required use Washer item 12 to adjust positi...

Страница 60: ...ain To Mounting Frame 1 Fit the Anti vibration Washer 18 on the M16 end of height of cut Chain Stand Off 8 2 Assemble the height of cut Chain Stand Off 8 and Anti vibration Washer 18 together Apply thread lock to the M16 threads and screw into the Pivot Pin A tighten to 27Nm 3 Fit the Rear height of cut Plate 17 on to height of cut Chain Stand Off 8 fit the Washer 3 Fasten with the M8 castellated ...

Страница 61: ...wing deck 7 The chain should run in a straight line as shown 8 If the chain is not straight adjust the pre tension bolt A Check Wing Deck Chain Tension 1 Put a 27 mm spacer below the deck shell at the side where the new height of cut Brackets are installed 2 Make sure the caster wheels are set to the lowest height of cut before you start 3 If the rear chain is slack the serrated plate will have to...

Страница 62: ...acket item 6 in the lowest hole in the Bracket on the Nelly Frame using Pin tem 1 and secure using R Clip item 13 7 Fit Height of Cut Chain item 5 onto Anti Mohawk Bottom Bracket item 3 Only fit the Split Pin item 12 when all adjustments are complete 8 Take last link of Height of Cut Chain item 5 and fit into centre most hole of Adjustable Bracket item 6 using Bolt item 7 Spacer item 2 and Nut ite...

Страница 63: ...n item 5 using Bolt item 7 Spacer item 2 and Nut item 9 13 Repeat procedure for other wing deck Hydraulic Hoses 1 Assemble the hydraulic hoses to the deck motors Tighten the hoses finger tight then use a spanner to tighten a further 1 2 to 3 4 of a flat approximately ...

Страница 64: ...eturn key to off position 3 When the engine starts release the key immediately The key must return to the RUN position and move the throttle to the low idle position 6 3 HOW TO DRIVE _______________________________________________________ Set the throttle to maximum engine speed Release the parking brake before you move in a forward or reverse direction Forward Carefully press the top of the Tract...

Страница 65: ...TTING UNITS_________________________ 1 Stop and lift the cutter decks before you move the machine to level ground 2 Turn off the engine and remove the ignition key 3 If the front cutter deck has become blocked you will need to tilt front cutter deck refer to section 8 19 4 Wear the personal protective equipment that is applicable for this work for example eye protection gloves and correct footwear...

Страница 66: ... trailer manufactures and towing vehicle manufactures handbooks before towing 6 8 SLINGING AND JACKING THE MACHINE __________________________________ Slinging When slinging the machine a set of four damage free wheel clamps must be used similar to the one shown in conjunction with a certified lifting frame Jacking points There are four jack points indicated on the machine two on the rear axle and ...

Страница 67: ... 5 When descending a steep slope always lower implements to the ground to reduce the risk of mower overturning Correct tyre pressure is essential for maximum traction See Specification WARNING To decrease the possible cause of overturning The safest method for operation on slopes and terraces is 1 To travel up and down the face of the slope vertically but not across the face horizontally 2 Do not ...

Страница 68: ...e Machine Is Being Used Whether Cutting Grass Or Not On Slopes The Rops Frame Must Be Deployed And The Seat Belt Used This Rationale Is Based On The Fact That A Seat Belt Must Be Worn With A Rops To Comply With The Machinery Directive 2006 42 EC Sections 3 2 2 Seating 3 4 3 Rollover Ransomes Jacobsen Limited Recommends That A Local Risk Assessment Is Completed By The Owner user Of The Machine To D...

Страница 69: ...d in Degrees Slope Angle D measured in Grade 3 4 8 8 3 100 5 7 10 0 150 8 5 15 0 6 9 5 16 7 200 11 3 20 0 7 5 11 8 20 8 225 12 7 22 5 9 250 14 0 25 0 275 15 4 27 5 10 15 5 27 8 300 16 7 30 0 11 17 0 30 6 325 18 0 32 5 12 18 4 33 3 350 19 3 35 0 13 19 9 36 1 375 20 6 37 5 14 21 3 38 9 400 21 8 40 0 15 22 6 41 7 425 23 0 42 5 16 24 0 44 4 475 25 4 47 5 18 500 26 6 50 0 20 29 1 55 6 600 31 0 60 0 25 ...

Страница 70: ...e tight f Keep the tyres inflated to the correct pressure g Do not wear jewelry or loose fitting clothing when you make adjustments or carry out maintenance Refer to the illustrations in the Parts Manual for the removal and assembly of parts When you discard hazardous materials batteries lubricants fuel anti freeze follow your local state or federal recommended procedures WARNING When you clean ad...

Страница 71: ... the way To adjust 1 Loosen the locknut A whilst holding the threaded shaft still with the Allen Key B 2 Using an Allen key B rotate the threaded shaft clockwise in direction D to increase weight onto the drive wheels when the traction control button is operated on the control pod This improves slope climbing performance To reduce weight on the drive wheels when the traction control button is oper...

Страница 72: ...o each other and the machine The steering ram shaft must be equal C and D on both sides of the steering ram 1 Apply Loctite 243 to nut E and steering link F 2 Assemble rod end to steering link on both side of axle 3 Check motor mounts are parallel and ram shaft is equal on both sides 4 Torque the nuts E to 100Nm 74 lbf ft A B D C E F E F ...

Страница 73: ...ter wheel from caster support B 4 Select either Position 1 or Position 2 for wheel mounting bracket C To change remove 4 mounting bolts D move to the alternate location and bolt in place 5 Place the selected size and number of spacers E below the caster support Both A size 6 5 mm and B size 12 5 mm spacers are provided Place the remaining spacers above the caster support 6 Replace the quick pin 7 ...

Страница 74: ...in J and move shackle to required hole position on bracket K Refit shackle pin J and secure with castellated nut and a new split pin H A B D C E F G H J K 4371408 K 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 2 25 mm 31 mm 38 mm 44 mm 50 mm 57 mm 63 mm 69 mm 76 mm 82 mm 88 mm 95 mm 101 mm 108 mm 114 mm 120 mm 1 0 in 1 25 in 1 50 in 1 75 in 2 0 in 2 25 in 2 50 in 2 75 in 3 0 in 3 25 in 3 50 in 3 75 in 4 0 in...

Страница 75: ...ght of cut before you start 3 If the rear chain is slack the serrated plate will have to be moved lower in the serrated slot 4 Remove the 27mm spacer below the deck 5 Repeat the procedure for other wing deck A A 27mm F G A B D C E J G H K S 1 2 B A 4314591 K 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 0 A 1 B 1 A 1 B 1 B 2 A 1 B 2 B 3 A 1 B 3 0 A 1 B 1 A 1 B 1 B 2 A 1 B 2 B 3 A 1 B 3 X1 Y2 X3 Y4 X5 Y6 X7 Y8 X...

Страница 76: ...safety personnel Check the seat fasteners to make sure that the seat is installed correctly If the seat does not operate correctly have the seat repaired in a GRAMMER workshop Check the seat for damage to the seat suspension and bellows or for an incorrect curve in the lumbar support If you do not correct problems that occur in the seat the seat can damage your health and increase the risk of an a...

Страница 77: ...fold on to the seat cushion Move backward in the seat to get the correct position for the backrest Lower the release lever to put the seat into one of the preset positions C WEIGHT ADJUSTMENT To Adjust The position of the operator weight adjust lever C is on the front of the seat To change the operator weight setting with the driver on the seat lift and rotate the lever D HEIGHT ADJUSTMENT To adju...

Страница 78: ...event damage to the compressor during the weight adjustment the compressor must be operated for less than 1 minute 7 9 2 FRONT AND BACK ADJUSTMENT ______________________________________ To release the front and rear adjustment lift the locking lever WARNING Risk of accident Do not operate the locking lever when you drive WARNING Risk of injury Operate the lever at the grip section do not reach bel...

Страница 79: ...over Loosen the hexagon nut size 13 mm below the cover Adjust the armrests to the correct position 5 steps and tighten the nut again Replace the cap above the nut For right hand arm rest adjustments see Controls section 7 9 6 ARMREST ADJUSTMENT _____________________________________________ To change the angle of the armrests turn the adjustment knob The front part of the armrest is lifted when you...

Страница 80: ...or cleaning CAUTION Be careful with the backrest it can move forward and cause injury Lock the backrest in position when you clean the backrest cushion Attention Do not use a pressure washer to clean the seat When you clean the seat cover make sure that the seat cover does not become wet on each side Use a standard commercially available plastic cleaning agent Test on a small area to make sure tha...

Страница 81: ... 1 until the green marking is visible in the weight and height indicator 2 To prevent damage to the health the setting for the driver s weight must be checked and adjusted as necessary before the vehicle is driven 7 10 2 HEIGHT ADJUSTMENT _______________________________________________ The seat height can be altered by fully pulling out or pressing in the actuator lever 1 The green marking in the ...

Страница 82: ... size 13mm and adjust the armrest to the desired position and tighten the nut again 7 10 5 BACKREST ADJUSTMENT OPTION ____________________________________ The backrest extension can be individually adjusted for height by pulling it upwards over the various increments up to the end stop To remove the backrest extension pull it over the end stop 7 10 6 LUMBER SUPPORT OPTION _________________________...

Страница 83: ...tment is released by lifting the locking lever The locking lever must latch into the desired position It should not be possible to move the driver seat into another position when it is locked 7 10 9 MULTIFUNCTION ARMREST OPTION __________________________________ After releasing the hand wheel arrow the operator can adjust the armrest vertical and longitudinal direction the armrest inclination can ...

Страница 84: ...ean Upholstery can be quickly and simply removed from the seat frame for easy cleaning or replacement Caution take care with the backrest frame it may jerk forward and cause injury During cleaning the upholstery should not be soaked through Use a standard commercially available upholstery or plastics cleaning agent Test first for compatibility on a small concealed area ...

Страница 85: ...en 81 ADJUSTMENTS 7 NOTES ...

Страница 86: ...UIREMENTS Quantity Type Engine Oil with filter 9 5 litres 2 1 Imp gals 2 51 US gals 10 30W see specification below Hydraulic Oil with filter 50 2 litres 11 0 Imp gals 13 3 US gals Total Equivis ZS46 ISO VG 46 Radiator Coolant 7 6 litres 1 67 Imp gals 2 0 US gals 50 Anti Freeze Fuel 77 1 litres 17 Imp gals 20 3 US gals 2 D ASTM D975 Diesel Engine oil Must be to A P I Classification CJ 4 grade TEMPE...

Страница 87: ...en 83 MAINTENANCE AND LUBRICATION 8 B B A A B B B A A B ...

Страница 88: ...Adjust Auxiliary Belt Tension Check Air Intake Hose Every 400 hours Change Engine Oil Change Engine Oil Filter Cartridge Every 500 hours Replace Fuel Filter Cartridge B Clean Water Separator A Remove the Sediment in Fuel Tank Clean Water Jacket and Radiator internally Replace the Auxiliary Belt 8 10 8 10 3 3 3 3 3 Every 1000 hours Check the Valve Clearances 3 Every 1500 hours Check Fuel Injector T...

Страница 89: ...s 3 3 3 3 3 3 3 3 3 3 3 The jobs indicated by must be done after the first 50 hours of operation 3 Consult your local Kubota Dealer for this Service The items listed above marked are registered as emission related critical parts by Kubota in the U S EPA non road emission regulation As the engine owner you are responsible for the performance of the required maintenance on the engine according to th...

Страница 90: ...instructions you will make sure of the maximum service life of the engine The replacement engine manuals are available from the engine manufacturer The operation and maintenance during the first 50 hours of a new engine can make a difference to the performance and life of the engine During the first 50 hours of operation Ransomes Jacobsen recommends the following Allow the engine to reach a temper...

Страница 91: ...ve oil drain plug C from the bottom of the crankcase and clean with a cloth b Drain engine oil into a container c Replace the drain plug C and fill the engine with the correct quantity and grade of oil through the filler E Change Engine Oil Filter a Remove the oil filter cartridge D b Let the engine oil flow into a container c Clean area on the crankcase d Apply a thin layer of oil to cartridge ga...

Страница 92: ...gine fan belt see maintenance chart and replace the belt see maintenance chart Replace the clamps and hoses see maintenance chart Have your Ransomes Jacobsen Dealer check the cooling system if you need to add coolant more than one time a month or you add more than a litre of coolant at a time WARNING To prevent injury from the hot engine coolant or steam never remove the radiator cap with the engi...

Страница 93: ...m hose A on to the radiator Make sure all the hose clips B are tight c Fill the cooling system with the correct anti freeze mixture see section 8 1 Fill system through the radiator cap d The level of coolant in a cold expansion tank must be between the indicators e Run the engine for approximately 5 minutes or until the thermostat opens f Check the level of coolant in expansion tank Fill the tank ...

Страница 94: ...l the tank with hydraulic fluid through filler A d Start the engine and remove the air from the hydraulic system Operate all mower functions for 5 minutes to remove the air and to balance the hydraulic fluid level e When all air is removed from the hydraulic fluid check the level add hydraulic fluid to the tank to the recommended level IMPORTANT If you open the closed hydraulic transmission circui...

Страница 95: ...ter O ring with hydraulic fluid before you assemble the new filter Tighten the filter with your hand b Operate the engine at idle speed for five minutes to remove the air from the hydraulic system The oil level light can illuminate and the horn can activate during the five minutes c Stop the engine and check the level of hydraulic fluid in the tank Add the hydraulic fluid to the Full mark on the d...

Страница 96: ... done with the hydraulic oil at the normal temperature of the engine unless specified at a different temperature TEST PORTS 1 Charge pressure 20 Bar 2 Bar 2 Forward traction pressure engine running no drive Should balance charge pressure constant 250 Bar Peak 280 Bar 3 Reverse traction pressure plugged port Engine running no drive should balance charge pressure maximum 210 Bar peak 250 Bar NOTE On...

Страница 97: ...act with the fuel plan to change the parts Low emission Diesel engines use higher pressure injection equipment The presence of Copper Lead and Zinc in Diesel fuel can accelerate wear in fuel pumps and injectors Diesel fuel can absorb these metals when in prolonged contact Check your fuel supplier is supplying ultra low sulfur Diesel It has to meet ASTM D975 S15 or EN590 2009 or equivalent fuel wit...

Страница 98: ...lter cartridge to the filter base Tighten the cartridge with your hand e Bleed air from the fuel system How To Bleed The Air From The Fuel System After water is drained from the fuel system fuel filter cartridge is replaced or the fuel hoses are replaced bleed the air from the fuel system a Open the air vent at the top of the water separator b Press and release the hand pump until air bubbles at s...

Страница 99: ...the old elements carefully Clean the inside of the filter housing Make sure dust and other particles do not get into the engine inlet hose Inspect the new elements Do not use a damaged element and never use an incorrect element Assemble the secondary and primary filter elements Make sure the elements seat correctly Press the button to set the service indicator Assemble the cap to the filter housin...

Страница 100: ...you try to jump start the mower check the condition of the drained battery b Connect the positive battery terminal of the charged battery to positive battery terminal of the drained battery c Connect the negative battery terminal of the charged battery to frame of vehicle with the drained battery d When the cables are connected start the engine on the vehicle with the good battery then start the m...

Страница 101: ...ound of the exhaust stop the engine immediately Identify the problem and have the system repaired Torque all exhaust manifold hardware equally Tighten or replace the exhaust clamps WARNING Charge the battery in an area with good airflow The battery can release hydrogen gas that is explosive To prevent an explosion keep any device that can cause sparks or flames away from the battery When the batte...

Страница 102: ...ive Regen state unless Inhibit Regen switch is in the INHIBIT position Normal Active Regen is completed in approximately 20 minutes If the particle material level does not decrease to the Passive Regen level in 30 minutes 1800 seconds the engine controller will change to Level 2 When the engine controller is at Level 1 the Parked Regen is disabled Level 2 Regen Request display will illuminate Engi...

Страница 103: ...e you disconnect any hydraulic component tag or mark the location of each hose then clean the area around the fittings To stop the entry of dirt into the system when you disconnect the component be prepared to assemble plugs or caps to the ends of hoses and open ports Clean any hydraulic fluid that spills Make sure O rings are clean and hose fittings are correctly installed before you tighten Prev...

Страница 104: ...g brake reduce engine speed to idle and stop engine then remove key from the ignition switch 3 Loosen the four wheel nuts on both rear wheels 4 Lift the rear of the machine at the rear axle and support it close as possible to the wheel motors with the appropriately rated axle stands 5 Remove both rear wheels 6 Using two wheel nuts With flat sides towards plate fasten each alignment tool Part Numbe...

Страница 105: ...opposite side of machine 8 18 STEERING ROD AND STEERING LINK CHECK _____________________________ 1 With the steering in a straight position and the Alignment Tools still fitted after the Wheel Alignment procedure inspect the free movement of the steering linkage can be checked to see if it is within specifi cation 2 With the Alignment Tools secured with the wheel nuts pull and push the alignment t...

Страница 106: ...the wheel to make sure of full contact between surface of wheel and hub Tighten all hardware with your fingers then torque hardware in the order shown When possible tighten nuts in the top position Check and torque hardware each day until torque is kept at 85 95 ft lb 115 128Nm CAUTION DO NOT try to put a tyre on a rim unless you have the correct training tools and experience Incorrect mounting ca...

Страница 107: ... to the inclined position 5 Insert one of the height of cut pins at position E to lock deck in its vertical position All Cutter Decks 6 Remove blade bolt A 7 Remove blade B from deck 8 Fit new blade 9 Replace blade bolt A to hydraulic motor spindle 10 Tighten blade bolt with torque wrench C set to 95N m 70 ft lb torque Front Cutter Deck 11 Remove the pin which holds the cutter deck in the vertical...

Страница 108: ...e original grind pattern Grind new cutting edges at an angle If the maximum of one half inch 13 mm blade loss has occurred do not sharpen more replace the blade To stop blade balance problems make sure an equal amount of material is removed from both ends of the blades A blade that is not balanced will cause vibration and can damage the mower Use a blade balancer to check the blade after you sharp...

Страница 109: ...ear the seat belt with the ROPS in the folded position CAUTION Keep the ROPS hardware correctly fastened Do not do any welding operations Do not drill change or bend the ROPS Replace damaged ROPS Do not try to correct a damaged ROPS DANGER In off road or transport mode the seat belt must always be worn The ROPS frame must be in the position for operation This instruction is given to meet The machi...

Страница 110: ...rts wax with a good grade of one step cleaner wax Repair damaged metal surfaces and use Ransomes Jacobsen touch up paint Apply wax to the equipment for maximum paint protection NOTICE Do not wash any part of the mower that is hot Use cold water and automotive cleaners CAUTION It is important not to use high pressure water or air to clean radiator fins Do not pressure wash engine NOTICE To use salt...

Страница 111: ...cation To decrease the self discharge rate the temperature must not be more than 80 F 27 C or less than 20 F 7 C Engine While the engine is warm remove the drain plug drain the oil from the crankcase and change the oil filter Install the drain plug torque the drain plugs to 22 ft Lb 30 Nm and fill the engine with oil Clean the outside surface of the engine Paint bare metal or apply a thin layer of...

Страница 112: ...en 108 8 MAINTENANCE AND LUBRICATION 8 27 LUBRICATION OF CUTTING UNIT ________________________________________ Wing Pivot Arm A Front Pivot Arm B Caster Wheel Mounting Pivot C C A A B C ...

Страница 113: ...en 109 MAINTENANCE AND LUBRICATION 8 NOTES ...

Страница 114: ...ing oil filter flow is not decreased A dirty filter element can cause loss of lubrication Change the filter element The air cleaner is dirty Clean the filter element every 100 hours of operation Injection pump wear Use the correct grade of fuel Low grade fuel will cause the fuel pump to wear Only use the specified Diesel fuel The Engine stops Cause Action There is no Fuel Check the fuel tank and f...

Страница 115: ... radiator screen or radiator fins are dirty Clean screen or fin carefully The radiator or coolant lines are dirty Clean or replace the radiator and parts The fan radiator or radiator cap has defects Replace the parts The Thermostat has defects Check the thermostat and replace if necessary The Temperature gauge or sensor has defects Check the temperature with thermometer and replace if necessary En...

Страница 116: ...ne with which to measure the mower performance When the work is completed repeat the test cut to check the mower performance The following items must be checked to make sure of an accurate test cut 1 Mowing Ground Speed 2 Blade Sharpness 3 Height of Cut HOC 4 Roller and Roller Bearing Condition 5 Blade Speed 10 1 QUALITY OF CUT PROBLEM SOLVING __________________________________ ...

Страница 117: ...cutting units Refer to Parts and Maintenance Manual Worn roller bearings or deck caster wheels Check and replace the roller bearings deck caster wheels Cutting unit movement is decreased Check and remove the cutting unit movement limit Changes in turf density Change the direction of cut The Machine ride height is not equal from side to side Check and adjust the tyre pressure Refer to Parts and Mai...

Страница 118: ...cut HOC setting rough surface Possible Cause Correction The HOC height of cut settings are low for the conditions Check and adjust the HOC settings The mower can not follow the ground in this direc tion Change the direction of cut You try to cut deep grass in one try Increase the HOC Cutting at more than the recommended speed Decrease the cutting speed TN0222 10 3 SCALPING ________________________...

Страница 119: ... Correction The cutting blade is blunt Sharpen or replace the blade Cutting at more than the recommended speed Decrease the cutting speed You try to cut deep grass in one try Increase the number of cuttings Mowing in the same direction Change the direction of cut on each cut TN0223 10 4 STRAGGLERS_________________________________________________________ ...

Страница 120: ...denly the cutting units do not cut all the area Make the turns slow and allow the cutting units to cut the complete area Change the cut pattern on side hills The tire mats down grass before the cut Check and adjust the tyre pressure Refer to Mainte nance Section Wet grass is compressed before the cut Mow when grass is dry Wet grass is compressed before the cut Mow when grass is dry TN0224 10 5 STR...

Страница 121: ... grass is wet Mow when grass is dry Grass built up on roller Clean rollers and scrapers Grass collecting on mower or cutting unit frame Clear cutting unit s discharge deflector NOTE The Arrow indicates direction of travel Windrowing is a increase of cut grass in the corner of the cutting units or between the cutting units that leaves lines in the direction of travel ...

Страница 122: ...tern Possible Cause Correction The HOC is not set equally on all the units Check and adjust the HOC on all cutting units to same height Refer to Maintenance Section Difference in rotary cutting unit speeds Check operation of the cutting motors repair or re place as required The difference in the mower ride height from side to side Check and adjust the tire pressure Refer to Mainte nance Section Ch...

Страница 123: ...en 119 QUALITY OF CUT 10 NOTES ...

Страница 124: ...en 120 11 FUSES RELAYS AND CONTROLLER 1 3 4 1 2 3 4 5 6 5 1 5 2 R1 R2 R3 R4 R5 2 11 1 FUSE AND RELAY COMPONENT IDENTIFICATION _________________________ 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 ...

Страница 125: ...rd Switch 3 5A Key Switch to Indicators 4 15A Key Switch to Front Head Lights 5 7 5A Key Switch to Side Rear Brake And Reverse Lights 6 FUSE HOLDER 4 Fuse Rating Protected Circuits 1 20A Battery Positive Distribution Box to Machine Control Unit Positive Splice A 2 20A Battery Positive Distribution Box to Machine Control Unit Positive Splice B 3 25A Battery Positive Distribution Box to Engine Maste...

Страница 126: ...en 122 11 FUSES RELAYS AND CONTROLLER NOTES ...

Страница 127: ...349 HP rpm 48 6 kW 2700 rpm 65 2 HP 2700 rpm Maximum Torque Rotating Speed 198 5 N m min 1600 rpm 20 2 kg m min 1600 rpm Maximum Bare Speed 2850 50 rpm Idle Speed 1400 100 rpm Firing order 1 3 4 2 Direction of Rotation Counter clockwise viewed from flywheel side Compression Ratio 18 1 Fuel Diesel to BS EN590 or ASTM D975 Ultra Low Sulfur Lubrication API Class Above CJ4 Dimensions length x width x ...

Страница 128: ...tter Decks Up In Transport Position 199 cm 78 3 in E Maximum Height With 152 4 cm 60 inch Wing Cutter Decks Up In Transport Position 233 7cm 92 0 in H Total Length Working 358 cm 141 in J Total Length For Storage 342cm 134 6 in K Wheel Base 165 cm 65 in L Wheel Track Front 128 cm 50 4 in M Wheel Track Rear 106 cm 41 7 in Ground Clearance 15 2 cm 6 in Turning Circle Curb to Curb Units in Transport ...

Страница 129: ...en 127 SPECIFICATIONS 12 A B E D L C K H M J ...

Страница 130: ... Length For Storage 342cm 134 6 in G Wheel Base 165 cm 65 in H Wheel Track Front 128 cm 50 4 in J Wheel Track Rear 106 cm 41 7 in Ground Clearance 15 2 cm 6 in Turning Circle Curb To Curb Units In Transport Position 493 cm 194 in Uncut Turning Circle With 89 Cm 35 inch Wing Cutter Decks 53 cm 20 8 in Uncut Turning Circle With 101 6 Cm 40 inch Wing Cutter Decks 37 cm 14 6 in Uncut Turning Circle Wi...

Страница 131: ...en 129 SPECIFICATIONS 12 A B G E C H D F J ...

Страница 132: ... 6 4 km h 0 4 mph Reverse Transport 0 25 km h 0 15 5 mph Forward 0 6 4 km h 0 4 mph Reverse Creep 0 8 km h 0 5 mph Forward 0 5 km h 0 3 1 mph Reverse Steering Q AMP variable rate hydrostatic powered equal displacement cylinders to rear wheels Ground pressure Depends on the tyre pressures and the accessories installed Brakes Hydrostatic braking with wet disc parking brakes on the front wheels Batte...

Страница 133: ...on measurement was carried out with the machine traveling in a straight line at a speed close to 6 km h on a flat horizontal level surface The height of cut was set at the lowest position and the cutting means engaged Each reading shall be obtained from a signal time suitable f The Machinery Safety Directive 2006 42 EC By compliance to Whole Body EN1032 2003 Information Supplied for Physical Agent...

Страница 134: ... 1995 Measured Sound Power 104 dB A 1 05 LwA 12 7 SLOPES ____________________________________________________________ DO NOT USE ON the SLOPES GREATER THAN 17 MP653XC 19 MP653 with ROPS DO NOT USE ON the SLOPES GREATER THAN 15 MP653XC 17 MP653 with Cab The slope was calculated using static stability measurements according to the requirements of BS EN ISO 5395 2013 12 8 CUTTING PERFORMANCE ________...

Страница 135: ... inch Deck Wing 152 cm 60 inch Deck Wing Construction Bull nose profile steel construction Solid bumper rails bolted assembly of all impact and wearing parts Blade Length 457 2 mm 18 inch 533 4 mm 21 inch 585 5 mm 23 inch 533 4 mm 21 inch Number of Blades 2 2 2 3 Blade Tip Speed 4940 m minute 16 207 feet minute 4207 m minute 13 802 feet minute 4608 m minute 15 118 feet minute 4207 m minute 13 802 ...

Страница 136: ...N 51 825 DIN 51 818 All other applications Shell Darina R2 lithium based grease or equivalent 12 11 ACCESSORIES_______________________________________________________ Air Suspension Seat MSG75 Kit Kit number LMAC560 Lights and mirror Kit Kit number LMAC556 Beacon Kit Kit number LMAC531 Armaturf Tyre Kit Kit number WL065 Bat for clearing blockages 4184540 Rotary Blade Balancer 425450 ...

Страница 137: ...been established and these details are available from your supplier When service attention or spares are required for the machine within or after the warranty period your supplier or any authorised dealer should be contacted Always quote the registered serial number of the machine If any damage is apparent when delivery is made report the details at once to the supplier of the machine NOTICE The u...

Страница 138: ...nce 3 Chemin des Silos ZI du Chapitre 31100 Toulouse T 33 0 5 34 47 86 40 North South America Jacobsen 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA W www jacobsen com 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Cert No FS609275 Cert No EMS609276 Cert No OHS609277 OHSAS 18001 Occupational Health Safety Management ISO 14001 Environmental Management ISO 9001 Quality Management ...

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