background image

17 

8.0 PERIODIC MAINTENANCE 

 

8.1 Cleaning and storage of the pump 

Do not let your fluid dry in the pump or in the hoses. It may harm the pump. Clean the pump regularly 
by pumping a suitable solvent for your fluid until the pump is cleaned. Make sure the fluids you are 
using are compatible with your diaphragm material. If you are not going to use the pump for a long 
period, clean the pump and relieve the pressure.  
 

8.2 Tightening the screw connections 

Inspect  damage  to  the  hoses  before  every  use  and  change  if  necessary.  Check  all  the  screw 
connections  for  tightness  and  seals  against  leak.  Check  the  screw  connections  in  every  two  months 
and  re-tighten  with  proper  torque.  First  tighten  the  fluid  cover  screws  than  the  manifold  screws. 
Tighten the screws applying the proper torque from the torque chart. (Fig. 6) 

 

8.3 

Daıly maıntenance 

1-

 Check the air filter and regulator. 

2-

 Check if there is water or moisture in the filter. 

3-

 Check the air pressure set value of the pressure regulator. 

4-

 After you finish work, clean the pump by pumping a suitable solvent for your fluid until the 

pump is cleaned. 

  

8.4. 

Weekly maıntenance 

1- 

Apply the instructions for daily maintenance. 

2-

 Clean the check valve balls and ball seats. 

3-

 Clean the exhaust. 

 

8.5. 

Monthly maıntenance

 

1-

 Check the valve balls diameter. Check the inner diameter of the ball seats.  

2-

 Ball diameter must be bigger (at least 1.5 mm) than the inner diameter of the seat. Both of 

them must have a smooth surface.  

3-

 If there is capacity decrease change both the balls and seats. 

4-

 Check the pilot valve and the o-rings. 

5-

 Check diaphragms. 

6-

 Clean the wetted parts of pump. 

7-

 After 500 hours of operation or once a month stop the pump. Relieve the pressure in it. 

Remove the air hose. Apply 2 drops of suitable oil to the pump air valve inlet and insert the air 
hose again. 

 

 

 
 
 

 
 

 

 

 

CAUTION ! 
The extra oil is emitted from the exhaust. The exhausted oil may dirty the 
pumped fluid and environment. 

Содержание B15-PVX

Страница 1: ...PHRAGM PUMP 5 0 MOUNTING AND CONNECTING OF DIAPHRAGM PUMP 6 0 INSTRUCTIONS AND MANUAL OF DIAPHRAGM PUMP 7 0 ASSEMBLY AND DISMANTLING OF PARTS 8 0 PERIODIC MAINTENANCE 9 0 STORAGE OF DIAPHRAGM PUMP 10...

Страница 2: ...t surpass the strength of minimum system compound j Learn hazards or potential dangers of your fluid k Choose the wet pump parts material resistant to your fluids Refer to the Proper Material Fluid Ch...

Страница 3: ...or physical damage Use only genuine RAN parts and accessories WARNING Running the pump with hot liquids may cause the surface of the pump heat up above 80 Co Under these conditions it is pump owner s...

Страница 4: ...agm Material Temperature limits BUNA N 12 2 C 65 6 C PTFE teflon 4 C 104 4 C Santoprene 28 9 C 104 4 C Polyurethane 12 2 C 65 6 C V TON 40 C 176 7 C Neoprene 17 8 C 93 3 C EPDM 51 1 C 137 8 C 3 0 DIAP...

Страница 5: ...rces diaphragm A away from the center block while at the same time the connected shaft pulls diaphragm B to the center block Diaphragm A is now on its discharge stroke Diaphragm A forces the inlet val...

Страница 6: ...MATERIAL DIAPHRAGM MATERIAL B 1 2 A Aluminium 0 Buna N C 3 4 P Polypropylene 1 PTFE teflon BODY MATERIAL D 1 C Cast Iron S Santoprene INLET OUTLET E 1 S Stainless Steel F 2 PV PVDF G 3 3 3 Main parts...

Страница 7: ...0 HANDLING MOVING OPENING THE PACKAGE OF DIAPHRAGM PUMP Handle the pump from manifolds to move We pack the pumps into carton boxes Figure 4 Pump package Pump package must be at least 300 grams and pro...

Страница 8: ...ly due to constant dry running When installing the pump ensure that it is balanced correctly when using a lifting device Figure 5 ekil 5 Diaphragm pump mounting position 5 1 Mounting Pump Keep the poi...

Страница 9: ...the skin injury from moving parts or contamination from hazardous fluids See Fig 7 1 Refer to the Figure 7 for the connection scheme Fix these accessories to the wall or to a bracket The air line fee...

Страница 10: ...ump operation 4 At inlet fluid pressures greater than 15 psi 0 1MPa 1 bar diaphragm life will be shortened 5 5 2 Fluid discharge line 1 Use a conductive fluid hose or pipe The pump fluid outlet is 1 2...

Страница 11: ...outlet hose can cause the pump to stop or even reverse operation In this case a pressure relief system bypass line MUST be installed When using long pipelines that may be pumping cold fluid with hose...

Страница 12: ...m diameter of 1 2 inch 13 mm ID If a hose longer than 4 5 m is required use a larger diameter hose Avoid bending the hose sharply 3 Place a suitable conductive container at the end of exhaust hose to...

Страница 13: ...fluid is affected by water Follow the instructions in Starting and Adjusting the Pump 6 2 Starting and adjusting the pump 1 Check pump grounding before use 2 Check fittings to be sure they are tight...

Страница 14: ...d b Before pulling out the hose from the pump put a container under the pump Pull it out slowly and carefully 7 0 ASSEMBLY AND DISMANTLING OF PARTS WARNING Before service and maintenance always reliev...

Страница 15: ...nspect the diaphragm shaft for wear or scratches If it is damaged inspect the bearings in place 9 Remove the tap which holds the pilot shaft and diaphragm shaft 10 Clean all parts and inspect for wear...

Страница 16: ...Push a tap with your finger until the valve core comes out 4 Valve core should move in the valve body little bit tightly If it moves loosely the teflon o rings must be worn They must be changed also 5...

Страница 17: ...egulator 2 Check if there is water or moisture in the filter 3 Check the air pressure set value of the pressure regulator 4 After you finish work clean the pump by pumping a suitable solvent for your...

Страница 18: ...Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 5 Fluid in exhaust air Diaphragm is ruptured Replace Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 6 Pump f...

Страница 19: ...ther clean the pump after you are done 10 0 PRECAUTIONS ON DISPOSING OF THE DIAPHRAGM PUMP Follow these precautions before disposing of the pump 1 Discharge the pump completely 2 Disconnect all the ho...

Страница 20: ...515 1 Inlet elbow manifold 2 18 B3214 Valve reset button 1 38 Center manifold O ring 4 19 B3012 Valve gasket 1 39 B3513 1 Center manifold 2 20 Valve fixing bolt 4 40 B3514 1 Outlet elbow manifold 2 Fi...

Страница 21: ...21 Figure 13b Pump assembly scheme for RAN 1 2...

Страница 22: ...22 ATTACHMENT 1 1 2 DIAPHRAGM PUMP PERFORMANCE CHARTS Reduce the flow rate by 20 if there are Teflon diaphragms on your pump...

Страница 23: ...If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportatio...

Страница 24: ...Gisan Makine San Tic Ltd ti Birlik Sanayi Sitesi 3 Cadde No 83 Beylikd z stanbul Turkey Tel 00 90 212 875 03 17 pbx Faks 00 90 212 875 03 18 E mail Web info ranpump com www ranpump 25082012...

Отзывы: