background image

14 

6.3. Stopping the pump 

Cut off the air when the pump is not working. 

 

WARNING !  
PRESSURIZED EQUIPMENT HAZARD 
The equipment stays pressurized until pressure is manually relieved. 
To reduce the risk of serious injury from pressurized fluid, 
accidental spray from the gun or splashing fluid, follow 

Pressure 

Relief Procedure

 whenever you 

 

need to relieve pressure 

 

stop pumping check, clean or service any system equipment

 

 
6.4. Pressure relief procedure

 

1-

 Shut off the air valve. To relieve the air between the air valve and the pump, use the Air 

Pressure Discharge Valve. 

2-

 Shut off the Fluid Valve. Place a container under the Fluid Pressure Discharge Valve and open 

the valve. Take the Fluid Discharge Hose off. 

3-

 To discharge the fluid inside the pump follow the instructions below. 

a-

 Put on proper safety equipment for the fluid you are pumping. Shut off the valve on the fluid 

inlet hose if installed. Have a container ready to catch the drainage. Pull out the fluid inlet hose 
from the manifold. Unravel it from the ground if fixed. 

b-

 Before pulling out the hose from the pump put a container under the pump. Pull it out slowly 

and carefully. 

 
7.0 ASSEMBLY AND DISMANTLING OF PARTS 

 

 
 
 

 
This explanation uses figure defined in part (7.0) line (12) fig. 
14a.  

7.1. Ball check valve repair 
Tools required 

-

 Torque wrench 

 5 mm allen key 

10 mm wrench 

7.1.1 Dismantling 

NOTE:

 To ensure proper seating, you should change the seats with 

the ball check valves. 

1-

 Relieve the pressure in pump. Remove the hoses. 

2-

 Dismount the pump from the ground. 

3-

 Remove the upper elbow manifolds and bolts fixing them to 

the main body using 5 mm allen key and 10 mm wrench. 

4-

 Remove the manifold o-rings, ball cages, valve balls and ball 

seats from the pump cover. 

5-

 Turn the pump over. Remove inlet manifolds. Remove the o-

rings, ball cages and and valve balls from the pump. 

7.1.2.Re-assembly

 

1-

 Clean all the parts and inspect for wear. 

2-

 You can re-assemble the pump in reverse order. Check valve 

balls must be placed on the cages using their own weight. 

3-

 If assembled differently, the pump does not work. 

4-

 Tighten the screws applying the proper torque from the 

torque chart. (Fig. 7) 

Figure 10- check valve repair 

 

 

WARNING: 
Before service and maintenance always 
relieve the air and fluid pressure.

 

Содержание A8-PVX

Страница 1: ...HRAGM PUMP 5 0 MOUNTING AND CONNECTING OF DIAPHRAGM PUMP 6 0 INSTRUCTIONS AND MANUAL OF DIAPHRAGM PUMP 7 0 ASSEMBLY AND DISMANTLING OF PARTS 8 0 PERIODIC MAINTENANCE 9 0 STORAGE OF DIAPHRAGM PUMP 10 0...

Страница 2: ...not surpass the strength of minimum system compound j Learn hazards or potential dangers of your fluid k Choose the wet pump parts material resistant to your fluids Refer to the Proper Material Fluid...

Страница 3: ...r physical damage Use only genuine RAN parts and accessories WARNING Running the pump with hot liquids may cause the surface of the pump to heat up above 80 Co Under these conditions it is pump owner...

Страница 4: ...aterial Temperature limits BUNA N 12 2 C 65 6 C PTFE teflon 4 C 104 4 C Santoprene 28 9 C 104 4 C Polyurethane 12 2 C 65 6 C V TON 40 C 176 7 C Neoprene 17 8 C 93 3 C EPDM 51 1 C 137 8 C 3 0 DIAPHRAGM...

Страница 5: ...rces diaphragm A away from the center block while at the same time the connected shaft pulls diaphragm B to the center block Diaphragm A is now on its discharge stroke Diaphragm A forces the inlet val...

Страница 6: ...IAL B 1 2 A Aluminium 0 Buna N C 3 4 P Polypropylene 1 PTFE teflon BODY MATERIAL D 1 C Cast Iron S Santoprene INLET OUTLET E 1 S Stainless Steel F 2 PV PVDF G 3 3 3 Main parts of diaphragm pump Figure...

Страница 7: ...0 HANDLING MOVING OPENING THE PACKAGE OF DIAPHRAGM PUMP Handle the pump from manifolds to move We pack the pumps into carton boxes Figure 4 Pump package Pump package must be at least 130 grams and pro...

Страница 8: ...ying on the ground or upside down The pump will not run correctly and check valves and diaphragms will wear out very quickly due to constant dry running When installing the pump ensure that it is bala...

Страница 9: ...e skin injury from moving parts or contamination from hazardous fluids See Fig 7 1 Refer to the Figure 7 for the connection scheme Fix these accessories to the wall or to a bracket The air line feedin...

Страница 10: ...mp operation 4 At inlet fluid pressures greater than 15 psi 0 1MPa 1 bar diaphragm life will be shortened 5 5 2 Fluid discharge line 1 Use a conductive fluid hose or pipe The pump fluid outlet is 1 4...

Страница 11: ...outlet hose can cause the pump to stop or even reverse operation In this case a pressure relief system bypass line MUST be installed When using long pipelines that may be pumping cold fluid with hose...

Страница 12: ...rator has to make precautions to drain the fluid CAUTION In case of diaphragm rupture transferred fluid may exit through the exhaust air line and dissipate into the environment Place exhaust line in c...

Страница 13: ...leed type master air valves 7 Increase the air pressure slowly using the air regulator untill the pump primes Set air regulator to 2 bar pressure Operate the pump slowly until it is fully loaded 8 Wor...

Страница 14: ...fixed b Before pulling out the hose from the pump put a container under the pump Pull it out slowly and carefully 7 0 ASSEMBLY AND DISMANTLING OF PARTS This explanation uses figure defined in part 7 0...

Страница 15: ...fluid covers off the pump 4 Loosen both the diaphragm shaft bolts using a 13 mm wrench and remove one bolt but not both 5 Remove o ring Teflon diaphragm if applicable and rubber diaphragm 6 Pull the o...

Страница 16: ...Push a tap with your finger until the valve core comes out 4 Valve core should move in the valve body little bit tightly If it moves loosely the teflon rings must be worn They must be changed also 5...

Страница 17: ...ulator 2 Check if there is water or moisture in the filter 3 Check the air pressure set value of the pressure regulator 4 After you finish work clean the pump by pumping a suitable solvent for your fl...

Страница 18: ...18...

Страница 19: ...lace seats or o rings Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 5 Fluid in exhaust air Diaphragm is ruptured Replace Loose diaphragm shaft bolt Tighten or replace Damaged o...

Страница 20: ...er you are done 10 0 PRECAUTIONS ON DISPOSING OF THE DIAPHRAGM PUMP Follow these precautions before disposing of the pump 1 Discharge the pump completely 2 Disconnect all the hoses 3 Clean the pump th...

Страница 21: ...iddle part 4 16 A3203 Valve button seal 1 37 A3502 Inlet center manifold 1 17 A3204 Valve reset button 1 38 Manifold fixing bolt 8 18 A3002 Valve gasket 1 39 Manifold fixing washer 8 19 Valve fixing b...

Страница 22: ...22 Figure 13a Pump assembly scheme for RAN 1 4...

Страница 23: ...23 ATTACHMENT 1 1 4 DIAPHRAGM PUMP PERFORMANCE CHARTS Reduce the flow rate by 20 if there are PTFE diaphragms on your pump...

Страница 24: ...f inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation...

Страница 25: ...25 Gisan Makine San Tic Ltd ti Birlik Sanayi Sitesi 3 Cadde No 83 Beylikd z Istanbul TURKEY Tel 00 90 212 875 03 17 pbx Faks 00 90 212 875 03 18 E mail Web info ranpump com www ranpump com...

Отзывы: