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5.6. Ventilating exhaust air 

You must vent the exhaust to a safe place, away from people, animals, food, and all sources of 
ignition  when  pumping  flammable  or  hazardous  fluids.  Note  that  when  there  is  a  tear  on  the 
diaphragm, the media in the pump will be exhausted together with the air. To avoid this exhaust 
the  gas  away  from the  operation environment.  The pump exhaust air may contain contaminants. 
Ventilate to a remote area if the contaminants could affect your process. 
The minimum  size 

for the air exhaust hose should be ½” inch (12.7 mm). For an air hose longer 

than 4.5 m, a larger diameter hose should be used. Avoid sharp bends or kinks in the hose. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 9- Ventilating exhaust air 

 
 
 
 
 
 
 
 

 

WARNING ! 
When you are transferring hazardous fluids or the pump temperature is 
over 60C, operator has to make precautions to drain the fluid.  

 

CAUTION:  In  case  of  diaphragm  rupture  transferred  fluid  may  exit  through 
the exhaust air line and dissipate into the environment. Place exhaust line in 
container to collect exhausted fluid and avoid damage to human health and 
the  environment.    A  special  exhaust  cover  can  be  obtained  from  the 
manufacturer.  Additionally  the  chemical  properties  of  the  fluid  must  be 
considered when choosing a suitable container. 

Standard 

exhaust 

cover for 

Diaphragm 

Pump 

Special 

exhaust 

cover option 

for 

Diaphragm 

Pump 

WARNING !  
FIRE AND EXPLOSION HAZARD 
If  you  are  working  with  flammable  fluids,  be  sure  to  take  precautions 
around  the  pump  while  cooling  it.  You  must  vent  the  exhaust  to  a  safe 
place

 

IMPORTANT NOTE : 
If the diaphragm pump is submerged in water  it is important that the fluid 
will not enter the air exhaust system. To ensure this please use the special 
exhaust cover with suitable attached hose with hose exit not submerged in 
fluid.

 

Содержание A8-PVX

Страница 1: ...HRAGM PUMP 5 0 MOUNTING AND CONNECTING OF DIAPHRAGM PUMP 6 0 INSTRUCTIONS AND MANUAL OF DIAPHRAGM PUMP 7 0 ASSEMBLY AND DISMANTLING OF PARTS 8 0 PERIODIC MAINTENANCE 9 0 STORAGE OF DIAPHRAGM PUMP 10 0...

Страница 2: ...not surpass the strength of minimum system compound j Learn hazards or potential dangers of your fluid k Choose the wet pump parts material resistant to your fluids Refer to the Proper Material Fluid...

Страница 3: ...r physical damage Use only genuine RAN parts and accessories WARNING Running the pump with hot liquids may cause the surface of the pump to heat up above 80 Co Under these conditions it is pump owner...

Страница 4: ...aterial Temperature limits BUNA N 12 2 C 65 6 C PTFE teflon 4 C 104 4 C Santoprene 28 9 C 104 4 C Polyurethane 12 2 C 65 6 C V TON 40 C 176 7 C Neoprene 17 8 C 93 3 C EPDM 51 1 C 137 8 C 3 0 DIAPHRAGM...

Страница 5: ...rces diaphragm A away from the center block while at the same time the connected shaft pulls diaphragm B to the center block Diaphragm A is now on its discharge stroke Diaphragm A forces the inlet val...

Страница 6: ...IAL B 1 2 A Aluminium 0 Buna N C 3 4 P Polypropylene 1 PTFE teflon BODY MATERIAL D 1 C Cast Iron S Santoprene INLET OUTLET E 1 S Stainless Steel F 2 PV PVDF G 3 3 3 Main parts of diaphragm pump Figure...

Страница 7: ...0 HANDLING MOVING OPENING THE PACKAGE OF DIAPHRAGM PUMP Handle the pump from manifolds to move We pack the pumps into carton boxes Figure 4 Pump package Pump package must be at least 130 grams and pro...

Страница 8: ...ying on the ground or upside down The pump will not run correctly and check valves and diaphragms will wear out very quickly due to constant dry running When installing the pump ensure that it is bala...

Страница 9: ...e skin injury from moving parts or contamination from hazardous fluids See Fig 7 1 Refer to the Figure 7 for the connection scheme Fix these accessories to the wall or to a bracket The air line feedin...

Страница 10: ...mp operation 4 At inlet fluid pressures greater than 15 psi 0 1MPa 1 bar diaphragm life will be shortened 5 5 2 Fluid discharge line 1 Use a conductive fluid hose or pipe The pump fluid outlet is 1 4...

Страница 11: ...outlet hose can cause the pump to stop or even reverse operation In this case a pressure relief system bypass line MUST be installed When using long pipelines that may be pumping cold fluid with hose...

Страница 12: ...rator has to make precautions to drain the fluid CAUTION In case of diaphragm rupture transferred fluid may exit through the exhaust air line and dissipate into the environment Place exhaust line in c...

Страница 13: ...leed type master air valves 7 Increase the air pressure slowly using the air regulator untill the pump primes Set air regulator to 2 bar pressure Operate the pump slowly until it is fully loaded 8 Wor...

Страница 14: ...fixed b Before pulling out the hose from the pump put a container under the pump Pull it out slowly and carefully 7 0 ASSEMBLY AND DISMANTLING OF PARTS This explanation uses figure defined in part 7 0...

Страница 15: ...fluid covers off the pump 4 Loosen both the diaphragm shaft bolts using a 13 mm wrench and remove one bolt but not both 5 Remove o ring Teflon diaphragm if applicable and rubber diaphragm 6 Pull the o...

Страница 16: ...Push a tap with your finger until the valve core comes out 4 Valve core should move in the valve body little bit tightly If it moves loosely the teflon rings must be worn They must be changed also 5...

Страница 17: ...ulator 2 Check if there is water or moisture in the filter 3 Check the air pressure set value of the pressure regulator 4 After you finish work clean the pump by pumping a suitable solvent for your fl...

Страница 18: ...18...

Страница 19: ...lace seats or o rings Loose diaphragm shaft bolt Tighten or replace Damaged o ring Replace 5 Fluid in exhaust air Diaphragm is ruptured Replace Loose diaphragm shaft bolt Tighten or replace Damaged o...

Страница 20: ...er you are done 10 0 PRECAUTIONS ON DISPOSING OF THE DIAPHRAGM PUMP Follow these precautions before disposing of the pump 1 Discharge the pump completely 2 Disconnect all the hoses 3 Clean the pump th...

Страница 21: ...iddle part 4 16 A3203 Valve button seal 1 37 A3502 Inlet center manifold 1 17 A3204 Valve reset button 1 38 Manifold fixing bolt 8 18 A3002 Valve gasket 1 39 Manifold fixing washer 8 19 Valve fixing b...

Страница 22: ...22 Figure 13a Pump assembly scheme for RAN 1 4...

Страница 23: ...23 ATTACHMENT 1 1 4 DIAPHRAGM PUMP PERFORMANCE CHARTS Reduce the flow rate by 20 if there are PTFE diaphragms on your pump...

Страница 24: ...f inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation...

Страница 25: ...25 Gisan Makine San Tic Ltd ti Birlik Sanayi Sitesi 3 Cadde No 83 Beylikd z Istanbul TURKEY Tel 00 90 212 875 03 17 pbx Faks 00 90 212 875 03 18 E mail Web info ranpump com www ranpump com...

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