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DANGER:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
cylinder.

Gas leaking from LP 
cylinder valve.

Gas leaking between 
LP cylinder and 
regulator connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner(s) will not  light 
using ignitor.

Continued on next 
page.

Possible Cause

Possible Cause

•Damaged hose.

•Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

•Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner due 

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not 

fully connected.

ELECTRICAL ISSUES:

•Electrode cracked or broken; “sparks at 

crack.”

•Electrode tip not in proper position.

•Wire and/or electrode covered with 

cooking residue.

•Wires are loose or disconnected.

•Wires are shorting (sparking) between 

ignitor and electrode.

Prevention/Solution

Prevention/Solution

•Turn off gas at LP cylinder or at source on natural gas systems. If 

anything but burned, replace valve/hose/regulator. If burned, 
discontinue use of product until a plumber has investigated cause 
and corrections are made.

•Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

•Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak Test 
and Connecting Regulator to the LP Cylinder.

•Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After fire is out and grill is cold, remove 
burner and inspect for spider nests or rust. See Natural Hazard 
and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After cooling, clean food particles and 
excess grease from inside firebox area, grease cup, and other 
surfaces.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, 

refer to “Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP cylinder. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use 
tools.

• Replace electrode(s).

Main Burners:
• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner (if featured):
• Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

•Clean wire and/or electrode with rubbing alcohol and clean swab.

•Reconnect wires or replace electrode/wire assembly.

•Replace ignitor wire/electrode assembly.

Troubleshooting

Содержание 463724313

Страница 1: ...L 463724313 Assembly instructions 2013 C 23G3CB Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number If you have questions o...

Страница 2: ...unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found t...

Страница 3: ...ger than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf NOTE DO NOT over tighten screws and washers that come into...

Страница 4: ...gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve...

Страница 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Страница 6: ...rilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Страница 7: ...per cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or...

Страница 8: ...er Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylin...

Страница 9: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conn...

Страница 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Страница 11: ...a grill problem see the Troubleshooting Section If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any pro...

Страница 12: ...k before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn...

Страница 13: ...or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 heat tent 3 4 5 6 7 VERY IMPORTANT Burner tubes must re engage valve openings See illustration A 8 electrode 9 h...

Страница 14: ...y or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commerc...

Страница 15: ...CK LEG STRAIGHT Q 1 LEFT FRONT LEG CURVED R 2 BACK BRACE S 2 SUPPORT BRACKET T 1 LEFT FIREBOX SUPPORT U 1 RIGHT FIREBOX SUPPORT V 1 VALVE HOSE REGULATOR ASSEMBLY W 1 CONTROL PANEL X 1 FRONT PANEL Y 1...

Страница 16: ...PARTS DIAGRAM 16 E A PP DD F RR C D H J K SS L TT CC W U OO B R BB Y S X O N AA S Z Q P I M L FF GG KK HH II MM V T UU G LL QQ EE JJ NN NN...

Страница 17: ...leg Place upper leg as shown Attach upper leg and right front leg curve with 10 24x1 1 4 machine screws and 10 24 flange nuts Then attach upper leg and right back leg straight Attach support bracket...

Страница 18: ...24x2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 Back Braces to Cart Attach back braces with 10 24x1 1 4 machine screws and 10 24 flange nuts 10 24x1 1 4 Machine Screw Qty 8 10 24 Flange Nut Qty 8 Righ...

Страница 19: ...ushingandhitchpin Attachallinsecondhole Hook tank exclusion wires onto front panel brackets attach other end to back brace with 8x3 8 sheet metal screws Hitch Pin Qty 1 Wheel Bushing Qty 1 8x3 8 Sheet...

Страница 20: ...ndcartupright In front slide control panel between left and right legs attach control panel with 10 24x2 machine screws Place fireboxsupportsontoscrewsandtightenwith 10 24flangenuts Tightenallscrews I...

Страница 21: ...ceandsecurewith 10 24x3 8 wingscrew HeatShield Attachheatshieldwith 10 24x1 2 machinescrewsand 10 24flangenuts Hea Shiel 10 24X1 2 Machine Screw Qty 2 10 24 Flange Nut Qty 2 10 24x3 8 Wing Screw Qty 1...

Страница 22: ...er is not leveled from left to right adjust the two screws attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x1 2 machine screws 5x15 fiber washers and 10 24 f...

Страница 23: ...to front of leg with 1 4 20x1 2 machine screws Attach to back of leg with 1 4 20x1 1 4 machine screws and 1 4 20 flange nuts E 12 Side Shelf Bushing Qty 4 E Side Shelf Bushing 8x3 8 Sheet Metal Screw...

Страница 24: ...lip to sideburner tube and around manifold Attach sideburner ignitor wire to igniter B Press control knob onto valve stem and sideburner grate onto shelf C 8 32 Wing Nut Qty 1 Sideburner Clip Qty 1 5x...

Страница 25: ...inset 5x15 Fiber Washer Qty 8 10 24x1 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 Lid Handle and Upper Hinges Attach handle to lid with 7x15 fiber washers and 1 4 20 wing nuts Attach upper hinges to...

Страница 26: ...support screws Lid Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins Tighten upper hinge screws NOTE Tighten the hin...

Страница 27: ...ase Cup Clip Grease Cup Cooking Grate and Condiment Place cooking grate into firebox Hook condiment basket into front panel Cooking Grate 27 19 Swing Away Insert ends of Swing Away pivot wire into hol...

Страница 28: ...tank into notches of tank bracket Place tank retainer bracket onto tank collar and tighten wing nut LP CYLINDER IS SOLD SEPARATELY Fill and leak check the cylinder before attaching to grill and regula...

Страница 29: ...inder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and...

Страница 30: ...e knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder T...

Страница 31: ...31 NOTES...

Страница 32: ......

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