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Constant-Voltage-
Wire Size – How Big Is Big Enough?
Since the whole point of using constant-voltage dis-
tribution techniques is to optimize installation costs,
proper wire sizing becomes a major factor. Due to
wire resistance (usually expressed as ohms per foot, or
meter) there can be a great deal of engineering involved
to calculate the correct wire size. The major factors
considered are the maximum current flowing through
the wire, the distance covered by the wire, and the
resistance of the wire. The type of wire also must be
selected. Generally, constant-voltage wiring consists of
a twisted pair of solid or stranded conductors with or
without a jacket.
For those who like to keep it simple, the job is rela-
tively easy. For example, say the installation requires
delivering 1000 watts to 100 loudspeakers. Calculating
that 1000 watts at 70.7 volts is 14.14 amps, you then
select a wire gauge that will carry 14.14 amps (plus
some headroom for I
2
R wire losses) and wire up all 100
loudspeakers. This works, but it may be unnecessarily
expensive and wasteful.
Really meticulous calculators make the job of select-
ing wire size a lot more interesting. For the above ex-
ample, looked at another way, the task is not to deliver
1000 watts to 100 loudspeakers, but rather to distribute
10 watts each to 100 loudspeakers. These are different
things. Wire size now becomes a function of the geom-
etry involved. For example, if all 100 loudspeakers are
connected up daisy-chain fashion in a continuous line,
then 14.14 amps flows to the first speaker where only
0.1414 amps are used to create the necessary 10 watts;
from here 14.00 amps flows on to the next speaker
where another 0.1414 amps are used; then 13.86 amps
continues on to the next loudspeaker, and so on, until
the final 0.1414 amps is delivered to the last speaker.
Well, obviously the wire size necessary to connect the
last speaker doesn’t need to be rated for 14.14 amps! For
this example, the fanatical installer would use a differ-
ent wire size for each speaker, narrowing the gauge as
he went. And the problem gets ever more complicated
if the speakers are arranged in an array of, say, 10 x 10,
for instance.
Luckily tables exist to make our lives easier. Some of
the most useful appear in Giddings
3
as Tables 14-1 and
Table 14-2 on pp. 332-333. These provide cable lengths
and gauges for 0.5 dB and 1.5 dB power loss, along with
power, ohms, and current info. Great book. Table 1
above reproduces much of Gidding’s Table 14-2
4
.
Table 1: 70.7V Loudspeaker Cable Lengths and Gauges for 1.5 dB Power Loss
Wire Gauge >
22
20
18
16
14
12
10
8
Max Current (A) >
5
7.5
10
13
15
20
30
45
Max Power (W) >
350
530
700
920
1060
1400
2100
3100
Load
Power
Load
Ohms
Maximum Distance in Feet
1000
5
0
0
0
0
185
295
471
725
500
10
0
93
147
236
370
589
943
1450
400
12.5
0
116
184
295
462
736
1178
1813
250
20
117
186
295
471
739
1178
1885
2900
200
25
146
232
368
589
924
1473
2356
3625
150
33.3
194
309
490
785
1231
1962
3139
4829
100
50
292
464
736
1178
1848
2945
4713
7250
75
66.6
389
618
981
1569
2462
3923
6277
9657
60
83.3
486
774
1227
1963
3079
4907
7851
12079
50
100
584
929
1473
2356
3696
5891
9425
14500
40
125
729
1161
1841
2945
4620
7363
11781
18125
25
200
1167
1857
2945
4713
7392
11781
18850
29000