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PG13
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the other half.
33. Install the other half of the U core.
34. Locate the plastic tubing for the U core clamp. Cut the tubing in half
and slide a piece over each end of the clamp. Then use the U core clamp
over the top center of the transformer. The clamp cannot be installed
along the side of the U core pieces.
35. Install XFMR1, the high voltage transformer (marked CHT-0126G).
Make sure all of the wires are through the appropriate holes before
soldering any of the wires!
36. Install NE1, the neon light indicator. This is one place we are going to
break the rules of mounting components flush to the board. Instead we will
stand this part up off the board about 1/2 inch so it will be a bit closer to
the transformer, and so we can adjust its position.
37. Using the four large rubber feet, peel and stick them to the bottom of
the board in all four corners, wherever they fit best. In the corner by the
switch, you will have to set it back so that it doesn’t run into pads on the
bottom.
38. Take the small rubber foot and install it on the top of the board near
the switch. This provides a place for you to grip while switching on the
power so your project doesn’t slide around when trying to turn off the
power.
39. Using the 6-32 x 1/2” screw, thread it through from the bottom of the
board to the top. You’ll see that this hole is intended to be a tight fit to
make it easy to add and remove the plastic post.
40. Carefully thread the bottom of your plastic post down onto the 6-32 x
1/2” screw. Do NOT over-tighten, as it is easy to strip the threads in the
plastic.
The next part is a little tricky but we’re sure you can handle it. Locate the
1/2” metal ball terminal and 1 1/4 inch long #16 nail that came with your kit
and then find something to cradle the ball in while you solder the nail to it. The
best way to do it is to use a piece of wood with a hole that the ball will fit into
drilled in it. The ball should not be able to easily pop out of the hole, nor
should it fit loosely. You’ll use that hole as your holder and it has the added
advantage of keeping the ball from spinning as you work with it. Other holder
options are; a box end wrench that the ball will fit in, a nut that the ball will sit
in or a pair of side cutters that can hold the ball. Here comes the tricky part!
It may be handy to have an oven mitt or pot holder around, just in case the
ball gets out of your control.
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