background image

 

 
 
 

  CARRIER ASSEMBLIES 

 

It is recommended that the primary and secondary carrier assemblies (18 & 19) be serviced entirely to 
protect the integrity of the Wheel Drive. 
 
 

  LUBRICATION RECOMMENDATIONS 
 

IMPORTANT: 
WHEEL DRIVES ARE SHIPPED WITHOUT LUBRICANT AND MUST BE FILLED TO THE PROPER 
LEVEL PRIOR TO START UP. 
 

 

Observe lubrication recommendations given by the original equipment manufacturer. When specific 
recommendations are not available, use mild extreme pressure lubricant API-GL-5, No. 80 or 90 when 
filling the Wheel Drive under normal temperature ranges between 0 - 120

°

F (-18 to 49

°

C). Power 

Wheel is to be half full of oil when unit is mounted level and horizontal. Use drain and fill plugs located 
in cover and ring gear.  Oil is to be changed after first 50 hours of operation with subsequent changes 
every 1000 hours or yearly, which ever comes first. If unit is to be operated vertically, if ambient 
conditions are outside the specified range, or if the oil temperature exceeds 200

°

F (93

°

C) contact RAM 

Winch & Hoist for oil and level recommendations. 

 
  STORAGE 

 
A protective film is applied to the Wheel Drive at the factory to prevent rust during shipment. Additional 
protection may be required if the Wheel Drive is to be stored for an extended period of time. 

 
  SEALING COMPOUND 
 

Silastic RTV732 sealer and General Electric Silimate RTV No. 1473 or RTV No. 1503 are currently 
recommended for sealing gasket surfaces. Sealant should be applied in continuous bead, which should 
be centered on the surface to be sealed but should move to the inside of the hole at each bolt hole 
location. For service requirements order RAM Winch & Hoist part number 604101. 

 
  SPECIFICATIONS 
 

Maximum intermittent output torque .......................................................... 130,000 lb. In. (14,690 Nm) 
Maximum input speed ................................................................................ 5,000 RPM 

Oil capacity……………………………………………………………………….57 oz (1,685 ml)

Содержание K5UR120ML-AM1G Series

Страница 1: ...MODEL K5UR120ML XX AM1G UTILITY AND MANLIFTER AIR WINCH ...

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Страница 5: ...Performance Characteristics Utility Rating Performance Characteristics RAM Winch Hoist Parts Information Invader General Assembly Drawing Drum Guard Drawing Invader Winch Assembly Bill of Material Invader Exploded View Figures 1 through 5 Invader Manual Brake Bill of Material Invader Auto Brake Bill of Material Invader Manual Auto Brake Bill of Material Invader Recommended Spares K5U Air Motor Par...

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Страница 19: ... we recommend that a telephone or written request for service be made to RAM Winch Hoist This equipment or any of its parts should not be altered without prior written approval of RAM Winch Hoist The user of this equipment shall have the sole responsibility for any malfunction that results from improper use faulty maintenance damage improper repairs or alterations made by anyone other than RAM Win...

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Страница 25: ...above ...

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Страница 31: ...NVADER K5UR120ML PERSONNEL RATING PERFORMANCE CHARACTERISTICS DUAL BRAKE UNIT NOTE WIRE ROPE MINIMUM BREAKING STRENGTH MUST BE 10 TIMES THE LINE PULL RATING IN ORDER TO MEET PERSONNEL RATING REQUIREMENTS ...

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Страница 42: ...der 0 12 8 FRAME GEARBOX HEX BOLT K5UR50 355 For Dauntless Dauntless D 2 K5UR90 355 For Avenger Invader 2 13 8 AG78056 WASHER 0 14 1 INTERFACE SHAFT K5UR 506 For Dauntless Dauntless D Avenger 3 5 K5UR120 506 For Invader 5 15 2 K5UR 016 Shaft Oil Seal 1 16 1 KD5 A501 Air Motor W Controls 360 17 10 KX 36 Frame Motor Hex Bolt 2 18 10 A 67 Lockwasher 0 19 1 KU 895 Bearing Crank Motor End 1 20 1 KK5UM ...

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Страница 46: ...Brake Mount Assembly ...

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Страница 53: ...nd Bearing 1 KU 895 Crank Pin End Bearing 1 KU 337 5 Piston Ring Set 1 KU 338 5 Oil Regulating Ring Set 5 KU 507 Cylinder Gasket 1 K5M 592 Motor Case Gasket 1 K5UR 466 Drum Bearing 1 K5UR 508 End Cover Bearing 2 HUR 162 Clevis Pin 1 HUR 720 Air Cylinder 1 HUR 726 Compressor Spring 1 HUR 715 Brake Handle 1 KU 940 Poppet Throttle Valve 1 KU 943 Poppet Throttle Valve Cap 1 HU 870 Throttle Lever Pin 1...

Страница 54: ...K5W 507 PD5 H505A ...

Страница 55: ...KD5 A501 Model No AG78301 402790 1M ...

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Страница 57: ...RAM P N AH04414R Double Reduction Wheel Drive SERVICE MANUAL ...

Страница 58: ...0 FAX 219 925 4725 1 2 3 4 5 6 7 OPTIONAL 32 33 34 Power Wheel Service Manual Model 9 Double Reduction Wheel Drives 9 21 22 23 25 20 14 13 12 11 18 19 15 17 16 8 10 27 29 31 30 26 28 24 RAM P N AH0014R Double Reduction Wheel Drives Parts Illustration ...

Страница 59: ... and disengage spring 17 from input shaft 2 only if replacement is required STEP 9 If not previously removed see step 7 remove ring gear 18 from hub 9 It may be necessary to strike ring gear 18 with a rubber mallet to loosen from hub 9 STEP 10 One tab of lock washer 13 will be engaged in the slot of bearing nut 14 bend back to release Remove the bearing nut 14 lock washer 13 and thrust washer 12 N...

Страница 60: ...0 FAX 219 925 4725 1 2 3 4 5 6 7 OPTIONAL 32 33 34 Power Wheel Service Manual Model 9 Double Reduction Wheel Drives 9 21 22 23 25 20 14 13 12 11 18 19 15 17 16 8 10 27 29 31 30 26 28 24 RAM P N AH0014R Double Reduction Wheel Drives Parts Illustration ...

Страница 61: ...ring nut 14 DO NOT install lock washer 13 at this time STEP 6 Place spindle drive tool 598F over spindle 3 and bolt or pin to hub 9 STEP 7 Check initial rolling torque by installing a lb in torque wrench arm or dial type on center nut of spindle drive tool and turning hub 9 slowly and steadily with the torque wrench Note mean torque An initial bearing torque of greater than 52 lb in with boot seal...

Страница 62: ...0 FAX 219 925 4725 1 2 3 4 5 6 7 OPTIONAL 32 33 34 Power Wheel Service Manual Model 9 Double Reduction Wheel Drives 9 21 22 23 25 20 14 13 12 11 18 19 15 17 16 8 10 27 29 31 30 26 28 24 RAM P N AH0014R Double Reduction Wheel Drives Parts Illustration ...

Страница 63: ...input shaft 2 to gear splines and gear teeth in primary carrier assembly 20 STEP 17 Lubricate O ring 24 and assemble in groove inside cover hole push disengage plunger 23 into cover 25 with pointed end facing inside of unit STEP 18 Assemble the thrust washer 22 with tangs engaged with cover 25 NOTE A small amount of grease applied to the back side of thrust washer 22 will hold washer in place Appl...

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Страница 65: ...t changes every 1000 hours or yearly which ever comes first If unit is to be operated vertically if ambient conditions are outside the specified range or if the oil temperature exceeds 200 F 93 C contact RAM Winch Hoist for oil and level recommendations STORAGE A protective film is applied to the Wheel Drive at the factory to prevent rust during shipment Additional protection may be required if th...

Страница 66: ...0 FAX 219 925 4725 1 2 3 4 5 6 7 OPTIONAL 32 33 34 Power Wheel Service Manual Model 9 Double Reduction Wheel Drives 9 21 22 23 25 20 14 13 12 11 18 19 15 17 16 8 10 27 29 31 30 26 28 24 RAM P N AH0014R Double Reduction Wheel Drives Parts Illustration ...

Страница 67: ...Cup 613314 1 27 Flat Washer 24 11 Bearing Cone 613315 1 28 Magnetic Plug 14 00 052 002 1 12 Thrust Washer 619320 1 29 Pipe Plug 1 13 Lock Washer 605003 1 30 Disengage Cover 14 02 039 005 1 14 Bearing Nut 2 31 Hex Head Bolt 618305 1 15 Retaining Ring 2 32 Quick Disconnect Gasket 1 16 Washer 1 33 Quick Disconnect Assembly 2 17 Disengage Spring 615604 1 34 Hex Head Bolt 2 Contact RAM Winch Hoist at 2...

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Страница 69: ...Component Data Sheets ...

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Страница 71: ...RAM P N AG35139 Air Cylinder ...

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Страница 73: ...RAM P N AG35139 A Air Cylinder ...

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Страница 75: ...RAM P N LB80045R 1 1 2 LUBRICATOR ...

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Страница 77: ...Specifications Proof Pressure psig Mpa 220 1 5 Max Operating Pressure psig Mpa 145 1 Operating Temperature Range 40 140 5 60 C Recommended Lubricant Turbine Oil 1 ISO VG32 Pipe Size 1 NPT Oil Capacity cm3 500 Flow Rate n min 12500 ...

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Страница 79: ...RAM P N LB80040R 1 1 2 FILTER ...

Страница 80: ...s Pipe Size 1 1 4 Net Bowl Capacity oz cm3 6 1 180 Weight lbs kgf 6 94 3 15 Proof Pressure psig Mpa 220 1 5 Max Operating Pressure psig Mpa 150 1 0 Operating Temperature Range 23 140 F 5 60 C Filtration 40 µm Flow Characteristics 1 1 2 NPT ...

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Страница 83: ...RAM P N LB80050 REGULATOR ...

Страница 84: ... 0 Temperature 23 140 5 60C Pressure Regulating Range psig Mpa 7 120 0 05 0 83 Body AC2A F Bonnet ADC Chamber AC2A F Valve Guide AC2A F Weight lbs kgf 5 51 2 5 FLOW CHARACTERISTICS Conditions Supply Pressure 100 psig PRESSURE CHARACTERISTICS Supply Pressure 100 psig Secondary Pressure 30 psig 0 2 Mpa Flow 0 7 SCFM 20l min ...

Страница 85: ...6A 6 Main Valve Diaphragm Assembly 13275A 7 Valve Assembly 132752A 8 Regulating Spring SWPB 135053 9 Valve Spring SUS304 132713 11 Pilot Diaphragm 135019 1A Dimensions A B C D E F 6 30 160 9 53 242 3 50 89 5 51 140 4 45 113 0 39 10 REGULATOR RAM P N LB80050 ...

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Страница 87: ...RAM P N AG70252 ...

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Страница 90: ...K5UR120ML Air Winch RAM WINCH HOIST 12 05 K5UR120ML Air Winch RAM WINCH HOIST 11 06 ...

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