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R 95 Manual - English     

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 R 95 Manual - English

6. Technical data for R 95

Engine model

One-cylinder two-stroke engine of Dual Charge model

Cylinder volume

94 cm3

Cylinder diameter

56 mm

Stroke

38 mm

Connecting rod length

74 mm

Carburettor

Tillotson HS 319 a, venturi 17,7 mm

Ignition system

Selettra analog

Flywheel

Selettra 113,9 mm

Starter system

Electric, integrated starter (or Magnapull cord starter)

Starter battery

Raket, 14.4 V Nickel-metal hydride (NiMH) 3.0 Ah

Spark plug

NGK BPM 8 Y

Clutch

Centrifugal clutch metal

Sprocket on clutch drum

11 teeth, type 219

Exhaust system

Tuned system with end silencer

Fuel

Alkylate or 95/98 octane lead free petrol

Petrol mix

4% of synthetic two-stroke oil

Squisch 

Min 0,8 mm

Combustion chamber volume

Min.11,0 ml

Bearings

Original SKF 6203 TN9C3 

Sealing rings

17x28x7 sealing lip with Teflon coating and dust seal

Idling speed

2500 rpm

Max rpm

12500 rpm

Max power

7,6 kW at 8600 rpm

Recyclable parts in the engine

82 %

Emission values CO and HC

According to EPA2 standards

Weight

12.1 kg complete engine (engine, starter battery and silencer)

7. What do we mean by an en

-

gine of Dual Charge model?

If one looks at the inlet in the cylinder one 

can immediately see the big difference. The 

inlet is divided up into an upper section and 

a lower section. If one then follows the chan

-

nels one will see that the upper channels 

go directly into the cylinder’s upper section, 

while the lower section of the inlet leads via 

channels down into the crankcase, just like an 

ordinary two-stroke engine. 

Insulating flange with two channels ensures 

that the two streams of air are not mixed to

-

gether. As you can see from the picture of the 

cylinder, the two air streams continue each 

of them through their respective channel into 

the cylinder.

You may wonder why the air that travels on 

the top side of the throttle doesn’t suddenly 

stop when it no longer has any depression to 

pull it. Well, when it comes to air it happens 

to be the case that when one part of an air 

mass moves, it pulls the surrounding air along 

with it. 

When it comes to the operating strokes, 

when the piston moves downwards into the 

cylinder, a port is opened in the cylinder at 

which point the air stream that is not mixed 

with the fuel streams in and rinses clean on 

the top side of the piston. The result is that 

when the mixture of fuel and air flows up 

from the crankcase via the transfer channels 

it meets with a clean combustion chamber. 

Because of this the combustion is much purer, 

which in turn means purer exhaust fumes. 

R 95 has such good values concerning the 

content levels of carbon monoxide, carbon di

-

oxide and hydrogen carbonates (HC) that it is 

able to meet the required emission demands 

without the use of catalytic exhaust emission 

control. 

When the piston moves upwards in the 

cylinder, in other words during the inlet and 

compression stroke, a depression occurs 

in the crankcase. It is this depression that 

enables the engine to suck in air through the 

carburettor. The throttle in the carburettor 

divides up the inlet air into one part beneath 

the throttle and one part above it. It is only 

the air that travels beneath the throttle that 

then sucks up fuel through the carburettor 

jet. A rubber inlet flange sits between the 

carburettor and the cylinder. The inlet flange 

also has a plate that divides the air and fuel 

mixture when the throttle is completely open.  

However this is not the only advantage with 

Dual Charge. The purer combustion also 

means that the fuel consumption is reduced 

and that the exhaust fumes do not smell as 

bad as in the case of an ordinary two-stroke 

engine. Dual Charge engines are also much 

cleaner in the crankcase which has been 

shown to have a positive effect on bearings 

and seals. 

Содержание R 95

Страница 1: ...Owners Manual ENGLISH ...

Страница 2: ...al R 95 WARNING Under no circumstance is it allowed to change the original design of the engine without a written acceptance from the manufacturer You should always use original spare parts Unauthorised changes or non origi nal spare parts can lead to serious damages Contents Owners Manual R 95 2 1 Safety 4 2 Instructions for handling and charging a R 95 starter battery 6 Safety instructions for t...

Страница 3: ...tion so that such incidences of contact are avoided and to act in an appropriate fashion so that no injuries of this type occur Radne Motor accepts no responsibility whatsoever for injuries to people that may occur as a result of something becoming trapped between the rotating parts of a R 95 engine 5 A R 95 engine is propelled using a flammable fuel alkylate petrol or 95 octane petrol Careless ha...

Страница 4: ... 0 volts If you discharge the battery too deeply then one of the battery s cells may be dam aged in which case you will no longer be able to recharge the battery to its full capacity 8 A NiMH battery should not be charged until most of its capacity has been used up At that point the terminal voltage will have dropped to 12 0 volts In practical terms this means that you can start your kart approx 5...

Страница 5: ...t certainly be inoper able when you take out your kart again in the spring For this reason you should allow your battery to remain charging on trickle charge mode during the period that you will not be using it 19 If your kart is to be stored in cold storage in other words a storage area where minus tem peratures may occur then you should remove the battery and store it somewhere at normal room te...

Страница 6: ...otor s holder article number 5208 7 When it comes to mounting the battery battery box and the connection between the battery and the starter motor a description of how to do this can be found in a separate section of this manual 4 Starting and stopping the R 95 engine Thanks to the R 95 engine being equipped with an electric starter it is normally very easy to start No longer does one need a stron...

Страница 7: ...ates or even stops then you should test the effect of slightly increasing the Low Speed screw Start with half a turn When you have found a setting at which you can apply the gas and the engine responds immediately then it is time to move onto the setting of the High Speed screw H 6 Drive a few laps of the track so that the engine is really warm Listen thereafter to how the engine sounds when you a...

Страница 8: ...into the cylinder You may wonder why the air that travels on the top side of the throttle doesn t suddenly stop when it no longer has any depression to pull it Well when it comes to air it happens to be the case that when one part of an air mass moves it pulls the surrounding air along with it When it comes to the operating strokes when the piston moves downwards into the cylinder a port is opened...

Страница 9: ...ifica tion whatsoever is allowed The crankcase halves should both be labelled with RAKET The sealing rings are open to choice in other words they may be exchanged for any other factory make of your choosing under the condition that the model and the dimen sions are kept the same On both sides there should be 17x28x7 with sealing lip as well as dust sealing lip Original sealing rings have a sealing...

Страница 10: ...with 11 teeth 12 Covers The covers are safety features designed to avoid contact with the rotating and warm parts of the engine and absolutely no altera tions or modifications are permitted The kart may not be driven without the covers 13 Starter system The engine is equipped with an electric starter system as standard The starter motor should be an original R 95 The engine may even be equipped wi...

Страница 11: ... via a channel When the pressure in the crankcase changes the pump diaphragm in the carburettor will begin to move On the other side of the diaphragm there is fuel in the other chamber When the diaphragm moves the fuel is pumped in and out of the chamber Two small lip valves that are cut out in the same piece of rubber ensure that suction from the tank occurs and that the fuel is pumped further to...

Страница 12: ...hat case one must search for dirt or pores or else change the needle valve PLEASE NOTE Leaking gas kets on the pump side will exhibit the same symptoms If the opening or sealing pressure is not correct then you will have to change the spring and lever until it does appear to be correct OK now the valve is correctly adjusted What other faults could exist The master diaphragm maybe It is most likely...

Страница 13: ...llotson HS 319A 35049 Throttle cable support 35053 Exhaustgasket 35059 Engine cover 35061 Sprocket cover 35065 Inletflange in rubber 35086 Piston ring 35087 Piston R 95 35090 Cylinder gasket 0 15 35090 1Cylinder gasket 0 25 35091 Needlebearing 35092 Crankshaft complete 35096 Washer clutchdrum 35132 Exhaust flange R 95 35144 Clutch drum 35147 Needlebearing for clutch 95 35150 Crankcase 35151 Crankc...

Страница 14: ...07 33153 Start boss 33131 Axle for stringdisc 07 35205 Starthandle 33138 Start string 33136 Frictionring Aluminium 33132 O Ring för string disc axlee 55156 Screw countersunk 6x20 55392 Countersunk aluminium washer 6X20 3013 Plate 3014 Screw 3015 Choke axle 3016 Cap 3017 Main diaphragm 3018 Gasket 3019 Screw 3020 Expansion cap 3022 Screw 3023 Axle 3024 Lever 3025 Valve 3026 Spring 3027 Expansion ca...

Страница 15: ...Radne Motor AB Markörgatan 2 136 44 Handen Stockholm Sweden Tel 08 556 506 90 info radne se www radne se Your dealer ...

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