Service Information
5. Break-In Operation
Break-in operation is needed for the purpose of
smoothening sliding surfaces between components such
as pistons, piston rings, piston pins, cylinder, and gears.
Break-In Operation••10 Hours
Time
0
10 minutes
2 hours
3 hours
10 hours
Method of break-
Throttle Opening: 1/2 of
Throttle Opening: 3/4 of Throttle Opening: 3/4 of
Trolling or idling
WOT at approximately WOT at approximately WOT at approximately Regular operation
in operation
3,000 r/min
4,000 r/min
4,000 r/min
Running at WOT for one
Run at the lowest speed.
minute every 10 minutes is Running at WOT for short
acceptable.
period is acceptable.
6. Test Run
1.
Start engine and check if gear shift can be made
smoothly.
2.
After warming up the engine, read tachometer to check
idling engine speeds specified below.
Idling Speed :- Neutral
RPM
950 r/min
Tachometer
–
on Raider (mounted)
3.
Shift gear into forward
(F) and at idle slow for
1
approximately 10 minutes.
Trolling Speed :- Shift in
RPM
750 r/min
4.
Run at 3,000 r/min or half of WOT for initial 2 hours, then
at 4,000r/min or 3/4 of WOT for 1 hour.
5.
Check that shifting into reverse (R) will not tilt up outboard
motor and allow water to run into boat.
1 High Tension Cable
Complete test run during break-in operation.
7. Checks After Test Run
1.
Check that no water is present in gear oil.
Gear oil turns to creamy white if mixed with water
invading into gear case.
2.
Check that no fuel leaks in the cowl.
3.
Check that no oil and water leak in the cowl and no water
is present in engine oil.
4.
After test run, use flushing kit or flushing attachment and
fresh water to wash cooling water path by idling engine.
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