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Installation Manual

Wall hung storage boiler – Cod. 99944NA – November 2002

ELECTRICAL CONNECTION FOR

ROOM SEALED COMBUSTION CHAMBER ELECTRONIC IGNITION BOILER

RL1

GAS VALVE

PRESSURE

MODULATOR

42 41

46 45

M10

M.F.

WATER

SWITCH

back

FA1

PRESSURE

CONTROL

REMOTE

-IN

REMOTE SENSOR

TEL

00.0

SEX

00.0

OR TA

OUT-DOOR

2
1

IGNITION

OPTIONAL

P.C.B.

INTERFACE

REMOTE

-b

brown

own

TERMINAL BLOCK

ELECTRONIC IGNITION S4565A20

ELECTRODE

ATTENTION:

lig

ht-

lig

ht-

RED

FILTRO

NET FILTER

PUMP

5+ 4-

brown

red/black

brown

8 7

10000 - 25°C

black

E.I

black

SENSOR

D.H. WATER

DIVERTOR

AIR PRESS.

SWITCH

FAN

black

SENSOR

HEATING

VALVE

10000 - 25°C

lig

ht-

lig

ht-

5
4

3 WAY

RLA

M. RIS

T. RIS

RAVI 2 CIRCUIT BOARD-ELECTRONIC TEMPERATURE INDICATOR WITH SELF-DIAGNOSTIC

WIRING OF COMPONENTS BY MEANS OF CONNECTORS

LED5

C6
C7

RS1

R58
R22

R21

LED2

LED1

LED3

LED4

RAVI II

R31

R18

R17

yellow

blue

R48

FA1

R49

R23

R24

R47

red

brown

R39

R62

R61

R57

J16

R38

J20

R37

R16

C14

IC2

5 4

R40

R56

R43

R33

R15

R32

C13

C26

R42

R41

J21

R36

R34

18 19

LED8

LED6

LED7

LED9

LED10

LED11

8 7 6 5

2 1

R12

R13

IC1

M10

J15

J13

R20

J18

CM4

M14

J12

R28

R30

R26

CM3

RAMIRE 3 CIRCUIT BOARD STANDARD ON ALL MODELS

N.B. M1 CONNECTOR OF THE RAVI 2

Wiring diagram

M13

J10

RISC.

C25

R63

R60

R59

IC4

TIME CLOCK

M11

J11

C24

TR1

CIRCUIT BOARD MUST BE CONNECTED TO
THE M11 CONNECTOR OF THE RAMIRE 3
CIRCUIT BOARD.

SEC

CM1
RLA

R55

R35

IC3

R54

R53

PTC1

P1 SAN.

R29

R25

RL4-RV

R27

C22

RL2-RS

RL1-RP

RL3-RT

R50

R51

M12

21 20

R52

2AF

FUSE 1

C23

N.B.:

IN CASE OF REMOTE CONTROL INSTALLATION, FOR

CORRECT OPERATION, REMOVE LINK BETWEEN TERMINALS TA-OR
ON TERMINAL BLOCK, AND SET SUMMER-WINTER SWITCH OF
CONTROL PANEL ON SUMMER POSITION.
CHECK THE POSITION OF M10 BEFORE I

NSERTING IT.

Содержание Rmas 24 e

Страница 1: ...Specification RADIANT BRUCIATORI S p A Montelabbate PU ITALY By Technical Department INSTALLATION AND MAINTENANCE MANUAL FOR GAS FIRED WALL HUNG BOILERS WITH DOMESTIC HOT WATER STORAGE CYLINDER Model RMAS 24 E TYPE C ROOM SEALED ...

Страница 2: ......

Страница 3: ...TS page 4 BOILER INSTALLATION page 6 ELECTRICAL CONNECTIONS page 8 16 17 BOILER CONTROL PANEL page 9 STARTING UP THE BOILER FOR THE FIRST TIME page 9 BOILER ADJUSTMENTS page 11 MULTIGAS OPERATION page 12 REGULATING THE GAS PRESSURE page 13 TECHNICAL DATA page 14 MAIN COMPONENTS page 15 MAINTENANCE page 18 UNPACKING page 18 FAULT FINDING CHART page 19 SHORT LIST OF COMPONENTS page 20 ...

Страница 4: ...d with an expansion vessel 2 WARNINGS REGARDING INSTALLATION Warranty expires 12 months from date of installation and in all cases no later than 18 months from date of construction First start up must be performed by authorised personnel only For any operation on the hydraulic gas or electrical circuit regarding the heating unit refer to authorised technicians only and use original spare parts onl...

Страница 5: ...3 Min working pressure heating bar 0 3 Expansion vessel capacity initial pressure 1 bar Litres 10 Hot stored water max temperature C 60 Continuous hot water drawing with t 30 Litres h 790 Maximum continuous mixed drawing with t 30 first 10 minutes Litres 150 Time to heat water in storage tank from 10 C to 60 C min 5 Max working pressure water bar 6 Min working pressure water bar 0 5 Width mm 490 H...

Страница 6: ...t into a flue duct and the air intake directly from an external wall To insert a bend reduce total flue length by 1 5 m R RETURN G GAS C HOT WATER OUTLET F COLD WATER INLET A HEATING FLOW NOTE USE ORIGINAL RADIANT APPROVED FLUE KIT SYSTEMS FLUE ACCESSORIES AND FLUE DIAPHRAGMS ONLY APPROVED RADIANT FLUE DIAPHRAGMS AND ADJUSTMENT TABLES ARE SUPPLIED WITH RADIANT ORIGINAL FLUE KIT SYSTEMS 26 26 101 6...

Страница 7: ... BS6891 1988 Pipework that supplies the boiler must be a 22 mm ininterrupted supply from meter to the isolation cock of the boiler The complete installation must be tested for soundness as described in the above code BS 6400 1985 BS6891 IMPORTANT BOTH THE USER AND THE MANUFACTURER RELY UPON THE INSTALLER WHOSE JOB IS TO INSTALL THE BOILER AND CONNECT IT TO A CORRECTLY DESIGNED HEATING SYSTEM THE I...

Страница 8: ...on consulted Where the lowest part of the terminal is fitted less than 2m 6 6ft above a balcony above ground or above a flat roof to which people have access the terminal MUST be protected by a purpose designed guard Where the terminal is fitted within 850mm 34in of a plastic or painted gutter or 450mm 18in of painted eaves an aluminium shield of at least 1000 mm 40in long should be fitted to the ...

Страница 9: ...cket and the JIG 4 Make connections to the hot and cold water supply to the gas pipe and to the heating system with the fittings supplied with the boiler JIG Connect pipes and valves as shown in the picture 5 Position the boiler paying attention to hang it to the hanging bracket do not lean the boiler on the JIG and make final connections WATER CONNECTIONS To facilitate installation the boiler is ...

Страница 10: ...and 4 C Hot water sensor and protects the boiler down to 2 C external temperature To protect the internal Radiators a room thermostat or remote control must be fitted NOTE The frost system will only come into operation if the boiler is filled with water and connected to a live gas supply with electrical supply and boiler controls in the ON position With the Main switch turned to Summer or Winter p...

Страница 11: ...the earth symbol see fig 3 connect the blue wire to the terminal marked with the letter N connect the brown wire to the terminal marked with the letter L CONNECTION OF ROOM THERMOSTAT NOTE use low voltage room thermostats only The thermostat wire must not be placed in the channel containing high tension wires but must have its own line The room thermostat lead must not exceed 50m length minimum se...

Страница 12: ...the gas cock and check the gas seals making sure the counter shows no sign of leaks in any case double check by using a soapy solution and eliminate all eventual leaks The checking procedure for the gas burner attachment is carried out with the boiler working make sure the electrical mains switch is OFF remove the front cover by pulling it forwards undo the side screws and rotate the panel downwar...

Страница 13: ...water tap and check that the maximum pressure is equal to that stated on the plate to check the minimum undo one wire from the modulator coil and check on the gauge that the minimum pressure is equal to that stated on the plate if the maximum pressure is not the same as stated on the plate calibrate the modulator again once the calibration procedure has been completed unplug the mains lead or turn...

Страница 14: ...for any adjustments Turn clockwise to increase gas pressure to the burner at start up by setting the trimmer to maximum calibration pressure of modulator see page 16 Turn counter clockwise to decrease gas pressure to the burner at start up by setting the trimmer to the minimum pressure at start up will correspond to minimum calibration pressure of modulator see page 16 Through the RLA commutator y...

Страница 15: ... f replace the gas setting plate that indicates the type of gas and nominal pressure for the boiler When converting the boiler to work with a different type of gas remove the existing plate and replace it with the new one supplied in the conversion kit g calibrate the new max and min settings for the modulator DATA TABLE Models RMAS 24 E NATURAL GAS G 20 LIQUID BUTAN GAS G 30 LIQUID PROPANE GAS G ...

Страница 16: ...g C Slide out the coil 1 located above the gas valve Fig D Tighten plastic screw 3 by turning it clockwise be careful not to break it Fig E Use a no 17 spanner to undo the lock nut 5 which holds the core 4 of the coil in place undo the screw and insert a pressure gauge Fig F Turn on the boiler regulate the maximum pressure by turning the core 4 clockwise to increase pressure counter clockwise to d...

Страница 17: ...One advantage of this system is the amount of water immediately available thanks to the large exchanger surface of the coil inside the boiler which allows different services to be used simultaneously As well as the use of a porcelain treated glass coating on both the coil and the internal boiler surface to guarantee high levels of hygiene the inside of the boiler also has a magnesium anode which i...

Страница 18: ... This element is essential in the following cases if a two way zone valve is installed if thermostat valves are installed in the radiators To adjust the by pass proceed as follows see fig 2 pos A fit the screwdriver to the plastic screw of the by pass bearing in mind that when the slot of the screw is horizontal the by pass is totally open allowing all the water to pass while when it is vertical t...

Страница 19: ...D5 C6 C7 RS1 R58 R22 R21 4 2 1 3 15 14 22 LED2 LED1 LED3 LED4 RAVI II R31 42 R18 R17 yellow blue R48 FA1 C20 R49 R23 R24 R47 C19 C21 red brown R39 C9 M9 R62 R61 R57 J16 R38 C5 J20 R37 41 R16 C14 IC2 J7 T4 1 2 3 5 4 GPL C15 R40 R56 MET R43 R33 R15 R32 43 C13 C26 R42 44 45 R41 47 J21 R36 46 D12 61 R34 24 17 16 18 19 21 20 LED8 LED6 LED7 LED9 LED10 LED11 J2 M1 D2 8 7 6 5 J3 3 4 2 1 35 36 C8 J9 C3 R12...

Страница 20: ... RLA T RIS 50 49 51 MAX RIS 60 53 55 54 RVB 40 30 57 56 50 58 RV 80 70 17 23 19 24 18 22 12 13 12 11 EA 8 ER 6 RPA P 15 PTC2 14 5 20 21 V RVA 16 2 1 3 7 4 PA VD NET FILTER IG R CY CY CX N L AIR PRESSURE SWITCH FAN PUMP RELAY CONTACT D H WATER RELAY CONTACT FAN RELAY CONTACT THERMOSTAT RELAY CONTACT FLOWSWITCH MICRO SWITCH 3 WAY DIVERTOR VALVE WIRING CONNECTION ONLY FOR Mod VC6012 D H WATER SENSOR ...

Страница 21: ...te and temperature When dismantling the boiler casing be careful when removing the side panels after having removed the front panel the front panel is removed by undoing the lower and front fixing screws and then removing as shown in fig 1 lifting it and then pulling it away The new side panels are connected to the frame by means of two hooks which correspond with two slots on the frame to ensure ...

Страница 22: ...replace it r change over polarity s make earth connection t fit conversion kit 4 Boiler on temperature rises rapidly and extinguishes flame light 2 fig 1 on u circulation pump burned out or blocked v air in system w flowswitch jammed open x heating system turned off u unblock or replace it v bleed system w unblock or replace it x open heating system cut off valve 5 Noise as flame ignites y ignitio...

Страница 23: ...5 96008LA 3 BAR PRESSURE RELIEF VALVE 1 2 16 96026LA D H W CYLINDER TEMPERATURE 90 PRESSURE 7BAR SAFETY VALVE 17 20030LA INSULATED 25 LT STORAGE CYLINDER 18 95006LA 10 LT EXPANSION TANK W BRACKET 19 96007LA ELECTRONIC FLOWSWITCH 1 2 CONNECTIONS 20 37008LA EXHAUST FAN 230V 21 59006LB AIR PRESSURE SWITCH CE C6065AH1095 22 21001LA GAS BURNER 13 R 1 25 NATURAL GAS 21004LA GAS BURNER 13 R 0 77 L P G 23...

Страница 24: ...01329 828555 All descriptions and illustrations contained in this leaflet have been carefully prepared but we reserve the right to make changes and improvements in our products whitch may affect the accurancy of the information contained in this leaflet E OE All rights reserved No part of this document may be reproduced saved in storage systems or transmitted in any form or by any means whether el...

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