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PERATOR

MANUAL

KORMORAN SF 180 / SF HA 180

9901.00.07EN04SF - 02/2017

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3.8

Rack and pinion assembly

Legend
1 Pinion
2 Hydraulic

chamber

3 Piston
4 Rack
5 Piston
6 Hydraulic

chamber

Tilt angle adjustment screw

8 Pivot

axle

Principle of operation

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DQGDUHVFUHZHGWRWKHUDFN'HSHQGLQJRQWKHGLUHFWLRQRI
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translated from left to right or from right to left.

7KHPRYHPHQWLVWKXVWUDQVPLWWHGWRWKHSLQLRQFDXVHVWKH

main frame to rotate.

Legend
1

Line rupture valve housing

Line rupture valve

7KHUHLVDOLQHUXSWXUHYDOYHKRXVLQJDQGWKHLQOHWRIHDFK
K\GUDXOLFFKDPEHU7KHOLQHUXSWXUHYDOYHSUHYHQWVWKHPDLQ

frame dropping suddenly in the event of the failure of one of the
components of the hydraulic turnover circuit.

Advantages of the system

Smooth operation:

No jerks during turnover. Can be stopped and / or reversed at
any time without any risk for the implement or the tractor.

Wheel steering control:

By operating the turnover system, the operator can control the
wheel angle and thus steer the implement. This application is
useful, for example, for backing up the plough to store it in a

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Reliability:

both pistons are in the horizontal position and pressurised.
There is no risk of slack developing over time. This system is

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3.8.1 Offset

slide

Legend
1 Guide

slide

2 Offset

open

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RIWKH¿UVWERG\0DQXDORIIVHWDGMXVWPHQWDVVWDQGDUG2SWLRQDO

hydraulic cylinder.

Содержание Kormoran PF HA 180

Страница 1: ...w w r a b e g b d e OPERATING INSTRUCTIONS EN TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS FR Serial No KORMORAN SF 180 SF HA 180 Semi mounted reversible single wheel plough In furrow ploughing...

Страница 2: ......

Страница 3: ...orking position 9 Connect the hydraulic hoses and the function selector 10 Transport working positions Transport position Frame locked with bodies horizontal Offset compass folded Safety stop placed o...

Страница 4: ......

Страница 5: ...19 2 Hydro Avant hydraulic safety device optional 19 3 20 Lighting and signals optional 20 4 Preparing the tractor 20 4 1 Required tractive power 20 4 2 Tractor wheels 20 4 2 1 Tractor tyres 20 4 2 2...

Страница 6: ...Fix skimmer optional 44 9 9 1 Vari Fix Adjusting working depth 44 9 10 Adjusting the Vari Heavy Duty skimmers 45 9 10 1 Vari Heavy Duty adjusting the working depth 45 9 10 2 Vari Heavy Duty skimmers l...

Страница 7: ...n this manual complies with the following directive 0DFKLQHU GLUHFWLYH GLUHFWLYH 1 4 Identi cation of your equipment 1 4 1 Type plate The type plate contains the following information 2 3 4 1 5 Legend...

Страница 8: ...lic couplings Connect or disconnect the electrical connections Completely lower the implement to the ground position the VXSSRUW OHJ V RI WKH LPSOHPHQW EHIRUH XQKLWFKLQJ LW 0DNH VXUH WKDW WKH VXUIDFH...

Страница 9: ...ll shift into low gear The tractor used for transporting the implement on road must have the same weight and same power rating as that used for HOG ZRUN Never attempt manoeuvres when anyone else is in...

Страница 10: ...Stay outside the working zone sticker 7 Do not climb onto the implement sticker 8 Shoe adjustment sticker 9 Pivoting zone sticker 10 Wheel tightening sticker 11 Crushing hazard zone sticker 12 Carrier...

Страница 11: ...crushing while the parts are able to move Sticker Description UI 1852 Truck loading zone Location of implement s loading points UI 131 Locking device Install the locking device before carrying out an...

Страница 12: ...yoke 2 Hydraulic compensation cylinder optional 3 Turnover system 4 Parking support leg parked position 5 Stabilisation bar 6 Lifting cylinder 7 Wheel 8 Light bar 9 Additional bodies optional 10 Wheel...

Страница 13: ...rear frame 1 DA direct connection to tractor Rack and pinion turnover mechanism 1 SA for lifting and hydraulic safety circuit Wheel Mechanical angle adjustment 7 UH PP KHUULQJERQH SUR OH Hydraulic ang...

Страница 14: ...ximum allowable working pressure 250 bar Gas Nitrogen RUNLQJ XLG Hydraulic oil Working temperature 10 C to 80 C 3 6 Technical characteristics accumulator 3 5L 327 175 M22x1 5 M28x1 5 Description Techn...

Страница 15: ...FKDPEHU 7KH OLQH UXSWXUH YDOYH SUHYHQWV WKH PDLQ frame dropping suddenly in the event of the failure of one of the components of the hydraulic turnover circuit Advantages of the system Smooth operatio...

Страница 16: ...ift and the front wheels slip With the hydraulic weight transfer system a cylinder located on the coupling head cancels out this force Advantages for the user The hydraulic weight transfer system can...

Страница 17: ...R EH SHUIRUPHG E TXDOL HG SHUVRQQHO RQWDFW RXU dealer 3 12 The wheel unit 2 1 Legend 1 Adjustable stops 2 Adjustment rod When working the wheel is kept parallel by the mechanical DGMXVWPHQW RI WKH URG...

Страница 18: ...VHWWLQJV RQ HDFK implement 12 14 16 18 or 20 on implements with an inter body clearance of 1 00 m 14 16 18 20 or 22 on implements with an inter body clearance of 1 14 m For the implement to work prope...

Страница 19: ...lean cut to the furrow Q LWV VSULQJ VHFXUHG YHUVLRQ WKH GLVF FDQ DYRLG REVWDFOHV DQG thus be protected 3 19 Safety devices Safety devices can be either mechanical or pneumatic 3 19 1 Mechanical safety...

Страница 20: ...le for ensuring the compliance of the hitched assembly with the applicable regulations for transport on the public highway Example of light bar 1 Legend 1 Indicator light set Signalling and lighting k...

Страница 21: ...tor dead weight Lf Front lifting capacity of unladen tractor Lr Rear lifting capacity of unladen tractor I 7RWDO ZHLJKW RI WUDFWRU DQG HTXLSPHQW KLWFKHG WR IURQW U 7RWDO ZHLJKW RI WUDFWRU DQG HTXLSPHQ...

Страница 22: ...he hitch is perfectly horizontal for operation Adjust the length of the links so that in the working position at least 30 mm of lifting cylinder travel remains This allows the amplitude of the hitch h...

Страница 23: ...HTXLSSHG ZLWK OLQN DUPV ZLWK HG ball joints IMPORTANT Ensure that the ball joint diameters tractor side and the implement pins are compatible 5HPRYH WKH LPSOHPHQW KLWFKLQJ SLQV E UVW UHPRYLQJ WKH safe...

Страница 24: ...d position The headstocks of all semi mounted ploughs are held by a latch in the unhitched position Once the lower link arms are properly hitched raise the headstock with the tractor lifting mechanism...

Страница 25: ...support legs 2 Retaining pins 3 Spring pins 4 Top fork connection With the support leg in the transport position place the UHWDLQLQJ SLQV LQ WKH WRS IRUN FRQQHFWLRQV DQG UH W WKH VSULQJ SLQV LQ WKHLU...

Страница 26: ...e elements vertically using the turnover cylinder the coupling head must be horizontal this will simplify the operation Lower the implement to the ground Detach the top link Place the latch in the unh...

Страница 27: ...connecting the hydraulic circuits Check that the hydraulic couplings of the implement are compatible with those of the tractor Create the following logical connections Assign the most commonly used f...

Страница 28: ...permanent power supply set the function selector WR WKH RII SRVLWLRQ VZLWFK GRZQ ZKHQ LW QRW LQ XVH VR DV WR avoid discharging the tractor battery 7KH JUH FDEOH LV XVHG WR FRQQHFW WKH VZLWFK WR WKH H...

Страница 29: ...URWHFWLRQ DQG hydraulic compensation Operate the lever of the valve for the desired function 6 4 4 Special characteristics of the selector Deactivating a function Press the key corresponding to the fu...

Страница 30: ...oints Make sure that they are functioning properly and that they are well lubricated Perform the checks before setting out for the HOGV 4 1 2 5 3 6 Legend 1 Hydraulic weight transfer control optional...

Страница 31: ...n shoe angle adjustment bolt Swivel the element to the desired position UHDVH UH W DQG UH WLJKWHQ WKH DQJOH DGMXVWPHQW EROW Re tighten the bolt at the front of the beam housing IMPORTANT All bodies mu...

Страница 32: ...170 bar Where there are differences of calibration between the bodies gradually increase the pressure in the bodies of the implement Set the restoring force so that the bodies of the implement UHPDLQ...

Страница 33: ...SW 36 mm adjusting screw 6 Turning the screw clockwise increases the distance Turning the screw anti clockwise reduces the distance Tighten the lock nut 7 5 Offset adjustment width of 1st furrow 1 2...

Страница 34: ...sub soiler by moving to DQRWKHU DWWDFKPHQW SRLQW D QVHUW WKH VKHDU EROW DQG WKH SLYRW EROW LQWR WKH VLGH RI the sub soiler 7LJKWHQ WKH VFUHZV REVHUYH WKH FRUUHFW WLJKWHQLQJ WRUTXH Tightening torque sh...

Страница 35: ...sition and thus secure it in position The locking bolt ensures that the implement will remain in the transport position in the event of erroneous operation of the control valve IMPORTANT Incorrect ope...

Страница 36: ...sed gross laden weight Ensure that the load on the front axle of the tractor is never less than 20 of the tractor dead weight If necessary attach counterweights to the front of the tractor CAUTION Whe...

Страница 37: ...aught control to minimum sensitivity The working depth of the 1st plough body will be constant Once adjustment is completed increase the sensitivity to optimise the tractor s grip IMPORTANT Under adve...

Страница 38: ...GERDUGV are polished and soil slides without sticking otherwise clean them Q VWLFN VRLO ZKHQ UVW XVLQJ UHPRYH WKH SRLQWV WKLV FDQ accelerate the stripping of the mouldboards 9 3 1 Longitudinal levelli...

Страница 39: ...RTANT The tilt angle must be changed when the ploughing depth is changed 9 3 3 Mechanical or hydraulic offset adjustment width of 1st furrow Final adjustment of the width of the 1st furrow is correctl...

Страница 40: ...the implement for farming operations Always follow the safety instructions given in the chapter 1 0 page 9 CAUTION Risk of injury through crushing when installing equipment items and making adjustmen...

Страница 41: ...RI WKH GLVF FRXOWHU 7LJKWHQ WKH IDVWHQLQJ VFUHZV REVHUYH WKH FRUUHFW WLJKWHQLQJ WRUTXH Tightening torque Dimensions Grade 10 9 Wrench size Nm Ib ft M 20 661 488 30 9 7 2 Adjustment Round leg Adjustmen...

Страница 42: ...th other components as it swings Tighten the fastening screws observe the correct tightening WRUTXH Tightening torque Dimensions Grade 8 8 Wrench size Nm Ib ft M 16 230 170 24 9 8 Adjustment of round...

Страница 43: ...ording to the item category Dimensions Grade 8 8 Wrench size DIN ISO 272 Nm Ib ft M 20 464 342 24 Dimensions Grade 10 9 Wrench size Nm Ib ft M 20 661 488 30 9 8 3 Ropund leg skimmer setting the discha...

Страница 44: ...mers have the same adjustment Adjustment Vari Fix T H 0 5 10 15 20 25 30 35 40 cm cm 0 5 10 15 20 25 30 35 40 body working depth T Vari Fix minium distance H Example working depth T 22 cm Vari Fix dis...

Страница 45: ...d evenly Adjustment Vari Heavy Duty skimmers T H 0 5 10 15 20 25 30 35 40 cm cm 0 5 10 15 20 25 30 35 40 body working depth T Vari Heavy Duty VHD minium distance H Example working depth T 22 cm VHD di...

Страница 46: ...IDVWHQLQJ VFUHZV REVHUYH WKH FRUUHFW WLJKWHQLQJ WRUTXH GMXVW WKH UHWDLQLQJ VFUHZV Tightening torque Dimensions Grade 8 8 Wrench size DIN ISO 272 Nm Ib ft M 12 137 101 19 9 12 Adjusting the sub soiler...

Страница 47: ...proved dealer or collection point 11 CLEANING Clean the implement When cleaning with a high pressure cleaner do not direct the jet at joints bearings etc or at electrical components 3D VSHFLDO DWWHQWL...

Страница 48: ...ors tyres and take them to a dealer or an approved collection point Do not abandon them in the environment 12 1 1 GHQWL FDWLRQ RI D K GUDXOLF KRVH 1 2 DPSOH RI LGHQWL FDWLRQ RI D K GUDXOLF KRVH 5HI GH...

Страница 49: ...the various assemblies and options of your implement IMPORTANT Check the location of lubrication nipples using the spare parts catalogue supplied with your implement Example Kormoran SF 180 1 3 5 2 4...

Страница 50: ...roup Location Quantity 1 Lubrication nipples on yoke Cardan joint vertical axle 1 25 hrs Cardan joint horizontal axle 2 25 hrs 2 Lubrication nipples on turnover system Turnover box 3 25 hrs Pinion sup...

Страница 51: ...6XEMHFW WR WHFKQLFDO PRGL FDWLRQV Number Group Location Quantity 4 Lubrication nipples of coulters Coulter shaft 2 25 hrs 5 Lubrication nipples on wheel unit Lifting cylinder 1 25 hrs 1 25 hrs Jockey...

Страница 52: ...operation and prolongs service life The lubricating nipples on the pivot points enable lubrication of the axles Before lubrication clean the lubricating nipples from impurities that could cause blocka...

Страница 53: ...or Switch off the tractor engine and immobilise it Prevent start up of the tractor remove the key from the LJQLWLRQ 13 2 Replacing the shear bolt Repair instructions 1 1 2 3 Legend 1 Shear bolt x1 2 W...

Страница 54: ...shear bolt Link arm dimensions Pivot bolt Dimensions Bolt strength 7LJKWHQLQJ WRUTXH 60 x 30 M16 x 1 5 x 90 12 9 315 Nm 232 lb ft 70 x 30 M20 x 1 5 x 100 10 9 460 Nm 339 lb ft M20 x 1 5 x 90 10 9 460...

Страница 55: ...r bolt optional Attachment 1 x M16 mm shear bolt 1 x retaining ring 1 x M16 mm nut Repair tips Repair instructions Systematically insert the shear bolt from the sub soiler side Use the original shear...

Страница 56: ...1 x ring open ended spanner 19 mm Alignment rails Torque wrench Preparation Working position Turn plough in working position 3ODFH SORXJK RQ DW VROLG JURXQG Switch off tractor secure against rolling...

Страница 57: ...beam and system screws to the tightening torque Undercut Check adjust factory setting c 1 1 3RVLWLRQ DOLJQPHQW UDLOV F DERYH FRXOWHU WLSV M 1 2 3 4 1 2 3 4 M a a c U 2 2 8QGHUFXW 8 0HDVXUH GLVWDQFH E...

Страница 58: ...VFUHZ 6 U 7 GMXVW WKH XQGHUFXW 8 E WXUQLQJ WKH QXWV RQ WKH eyebolts 7 Tighten the beam and system screws to the tightening torque Tightening torques Size Quality grade 10 9 LGWK DFURVV DWV DIN ISO 272...

Страница 59: ...0 Nm Size Quality grade 12 9 LGWK DFURVV DWV 1 62 Nm lb ft M12 80 66 5 14 3 Replace the tine Fastening 1 2 Legend RXQWHUVXQN VFUHZV ZLWK VTXDUH VKDIW 0 H DJRQ QXW 0 PP Torque Size Quality grade 10 9 L...

Страница 60: ...0 2 Washer H DJRQ QXW 0 PP Adjustment For information on adjusting see chapter Adjustment of GH HFWRU RSWLRQDO SDJH Torque Size Quality grade 10 9 LGWK DFURVV DWV 1 62 Nm lb ft M12 137 101 14 6 Replac...

Страница 61: ...ation on adjusting see chapter GMXVWPHQW RI URXQG OHJ VNLPPHUV RSWLRQDO SDJH GMXVWPHQW RI 9DUL L VNLPPHU RSWLRQDO SDJH Adjusting the Vari Heavy Duty skimmers page 45 Torque Size Quality grade 8 8 LGWK...

Страница 62: ...e implement in the the working position ensuring that the plough bodies are touching the ground Ensure that the hydraulic control valve operating the single DFWLQJ 6 GHSWK FRQWURO YDOYH LV LQ WKH RDWL...

Страница 63: ...LGH DUP X 2 5H W WKH VLGH DUP VFUHZV Lower the hydraulic jack Tighten the nuts Return the implement to the transport position IMPORTANT Check the tightening of the wheel studs after a few kilometres a...

Страница 64: ...component the torque vary depending on the surface condition and the lubrication All values in the table below are for information only Important Torque for tapered screws for the tine and strip scre...

Страница 65: ...ic circuits by operating the tractor FRQWURO OHYHUV WUDFWRU HQJLQH VZLWFKHG RII Store the implement away from human activity Store the implement in a dry clean place Retract or grease the cylinder rod...

Страница 66: ...66 CE DECLARATION 9901 00 07EN04SF 02 2017 17 CE DECLARATION Type Serial no Designation Semimounted reversible plough Aufsattel Drehpflug Kormoran 6F e erial no e...

Страница 67: ......

Страница 68: ...eais Frankreich T l 33 2 47 96 72 61 Fax 33 2 47 96 71 85 info rabe gb fr www rabe gb fr RABE Am Rabewerk 1 49152 Bad Essen Deutschland T l 49 0 54 72 771 0 Fax 49 0 54 72 771 195 info rabe gb de www...

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