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The benefits of pulse welding is the ability to control the weld pool and amount of heat absorbed by 

work resulting in a smaller heat affected zone which results in fewer deformations and reduced chance 

of cracking. There are no set rules for pulse welding as this is down to personal choice by the welder. 

Tig tungsten size / amperage guide 

All values below are based on using pure argon shielding gas. Other current values may be employed 

depending on the shielding gas and application 

Welding in STICK MMA (SMAW) Mode 

 Fit MMA electrode holder to machine 

 Fit earth lead to machine and to work piece 

3.  

Select MMA on MMA/TIG switch 

4. 

 Place electrode in holder 

5.  

Select desired welding base current 

6. 

 Strike arc and weld 

WARNING! 

ELECTRIC SHOCK CAN KILL 

When machine is switched to MMA mode, output terminals are always live, take care and do not touch 

electrode and earth by person at same time, otherwise electric shock will occur. 

The foot pedal has no affect on welding current in MMA mode and the gas flow and high frequency 

starting circuit is disabled. 

ELECTRODE RATINGS

Electrode Diameter  

 (mm)  

2% Thoriated on DC(amps) 

Red Tip - Grind  to point

Zirconiated 0.8% Tungsten 

on AC (amps)

White Tip - No need to 

grind 

Pure Tungsten on DC 

(amps) 

1.0mm / 0.040"

5 - 80 

20 - 60  

 30 

1.6mm / 1/16"

40- 150 

40- 100

 80 

2.4 mm/ 3/32"

140 - 250

80 - 180 

130 

4.0mm / 5/32" 

240 - 400

160 - 250    

  180

 3.2mm / 1/8" 

380- 500

220 - 320

 240 

4.8mm / 3/16"

500- 750

280 - 390

300

6.4mm / 1/4" 

750 - 1000

360 - 525

400

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Содержание TIG200PDC

Страница 1: ...www r techwelding co uk TIG200PDC DC TIG WELDER OPERATION INSTRUCTIONS www r techwelding co uk Tel 01452 733933...

Страница 2: ...2...

Страница 3: ...ar of machine Product TIG200PDC Serial No ___________________________________ Date of Purchase _____________________________ Where Purchased _____________________________ Whenever you request replacem...

Страница 4: ...ty cycle as per machine specifications with thermostat protection of the output coils and rectifiers Welding Capability Duty Cycle The R Tech TIG200PDC is rated at 200 Amps at 60 duty cycle on a ten m...

Страница 5: ...ticles towards the welder An abundance of conductive material can cause plant failure Stacking This machine cannot be stacked Transport Unloading Never underestimate the weight of equipment never move...

Страница 6: ...these contributing factors in mind installing equipment as per following instructions should minimize problems 1 Keep the welder input power lines as short as possible and enclose as much of them as p...

Страница 7: ...o allow the power capacitors to discharge before working inside this equipment Do not touch electrically live parts The TIG200PDC Inverter Tig Welder requires a 240V 50 60Hz 32amp fused supply It come...

Страница 8: ...your electrical installation 2 On Off Switch 3 Gas input connector Connect input gas hose ensuring connection is tight 4 Earth for chassis If experiencing localized interference when using machine con...

Страница 9: ...ead to by inserting and twisting until tight and the earth clamp to work bench 4 Torch control socket 7 Pin Connect torch control plug To avoid a High Frequency shock keep the Tig torch in good condit...

Страница 10: ...Connect the earth lead to by inserting and twisting until tight and the earth clamp to work bench 2 Gas Outlet NOT used in MMA mode 3 Positive power connector Connect the electrode holder by insertin...

Страница 11: ...l occur and is adjustable from 0 5Hz to 25Hz 5 Gas post flow adjustment Adjustable from 1 10 seconds The gas keeps flowing after weld has finished this cools stops tungsten from getting contaminated N...

Страница 12: ...e will stop output and the gas valve will continue to operate for the selected time post flow Possible variations of this standard sequence are shown in diagram below It is possible to press and hold...

Страница 13: ...splay the actual amperage when welding 10 Base current control This adjusts the Base welding current when you use at pulse function please put it lower than main pulse current at pulse function 11 Pul...

Страница 14: ...Argon gas and set flow to approx 8 12 LPM 6 Set Gas post flow to 3 x diameter of tungsten width 7 Adjust main current to desired welding current 8 Press the Tig torch switch to start welding Welding i...

Страница 15: ...TIG switch 4 Place electrode in holder 5 Select desired welding base current 6 Strike arc and weld WARNING ELECTRIC SHOCK CAN KILL When machine is switched to MMA mode output terminals are always liv...

Страница 16: ...h and cables in good condition 4 Clean air vents to ensure proper air flow and cooling 5 The fan motor has sealed bearings which requires no maintenance Troubleshooting Service repair should only be p...

Страница 17: ...t torch tip Check gas supply from gas bottle Check flow rate on regulator Check gas hose for restrictions Check for draughts in local area open doors etc Replace tig torch may have gas restriction Poo...

Страница 18: ...nsufficient increase gas flow reduce tungsten stick out from ceramic No HF when torch trigger pressed no blue spark between HF points Examine and clean HF points with clean dry low pressure air line H...

Страница 19: ...Wiring diagram 19...

Страница 20: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 21: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

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