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Magnum Service Manual V1.0

13-24

COMPUTER CONTROL SYSTEM

SQUEEGEE ACTUATOR

does not operate properly.

Operate machine

and verify the

customers

complaint.

Does the actuator

work properly?

Instruct owner on

proper machine

operation

YES

MAGNUM SQUEEGEE ACTUATOR DIAGNOSTIC FLOW CHART

1 of 1

Does the

actuator move

at all?

Attach a voltmeter set to the DC

volt scale to the orange and green

wires going to the actuator. Cycle

the key switch off and then on and

observe the voltage.

Was there

battery voltage for

about 4 seconds when

the machine powered

up?

With a voltmeter set to the DC scale

back probe terminals 3 &10 on the 14

pin Molex connector on the controller.

Observe the meter reading when the

machine is turned on.

YES

With the meter still

connected to the

machine turn on

the off board vac

switch and watch

the meter.

Was there

battery voltage

on the meter?

Replace the

actuator

Replace the

controller

YES

Adjust the limit

switch on the

actuator o make it

extend more.

Replace the

actuator

Did this

remedy the

problem?

YES

Repair is complete

YES

Was there

battery voltage for

about 4 seconds when

the machine

powered up?

Repair wiring to

the controller

YES

Does the

icon show on

the LCD?

YES

See “squeegee

switch” section.

Turn each switch that can operate the vacuum on one at a

time; vacuum switch, of board vac switch & one touch switch.

Watch for the vacuum icon on the lcd display. Allow about 10

seconds for it to show.

Содержание MAGNUM series

Страница 1: ...800 634 4060 P O Box 241 Fax 1 866 632 6961 Racine Wisconsin Version 1 0 MAGNUM SERIES R P S Corporation Phone 1 800 450 9824 P O Box 241 Fax 1 866 632 6961 Racine Wisconsin 53401 www tomcatequip com...

Страница 2: ...igned for the purpose Accordingly anyone who intends to use a replacement part service procedure or tool which is not recommended by the equipment manufacturer must determine that neither his safety n...

Страница 3: ...y reference When properly used it will meet the needs of technicians and equipment owners No part of this publication may be reproduced stored in any retrieval system or transmit ted on any form or by...

Страница 4: ...ors only and in an indoor environment with the recommended pads and brushes with approved cleaning solutions DO NOT OPERATE THE UNIT UNLESS TRAINED AND AUTHORIZED UNLESS OPERATOR MANUAL IS READ AND UN...

Страница 5: ...traight up or down the ramp Never drive across the incline Do not back down or turn on ramps Always use the charger provided by the manufacturer to charge the machine It is an automatic charger speci...

Страница 6: ......

Страница 7: ...R 3 3 UP DOWN MOVEMENT 3 3 SIDEWAYS MOVEMENT 3 3 SQUEEGEE BLADES 3 3 REPLACING BLADES 3 4 ORDERING BLADES 3 4 SQUEEGEE ADJUSTMENT 3 5 PITCH ADJUSTMENT KNOB 3 5 SQUEEGEE ADJUSTMENT EXAMPLES 3 6 SQUEEGE...

Страница 8: ...SC 7 1 CYLINDRICAL 7 1 BRUSH DRIVE ELECTRICAL CIRCUIT 7 1 SETTING BRUSH PRESSURE 7 2 INSTALLING REMOVING BRUSHES 7 3 DISC MACHINES 7 3 CYLINDRICAL DECK 7 3 BRUSH LIFT SYSTEM 8 1 BRUSH LIFT ELECTRICAL...

Страница 9: ...D ACID BATTERIES MAINTENANCE FREE 11 4 GEL CELL BATTERIES 11 4 BATTERY CABLES TERMINALS 11 5 BATTERY TESTING 11 5 HYDROMETERS 11 5 FLOAT TYPE 11 5 DIAL TYPE 11 5 BATTERY REPLACEMENT 11 8 BATTERY CHARG...

Страница 10: ...13 2 MOLEX MINI FIT JR 13 2 AMP TERMINALS 13 2 BINDING POST TERMINALS 13 2 TIMED CIRCUITS 13 2 BATTERY METER 13 2 DOWN PRESSURE CONTROL 13 2 ON BOARD DIAGNOSTICS 13 5 LCD DISPLAY 13 3 SCREEN 1 13 3 S...

Страница 11: ...56 liters min Operating Noise Level at operator 70 dB A Forward Scrub Speed 0 300 ft min 4 1 2 mph 0 92 meters min 7 5 kph Vacuum Motor 3 Stage 75 hp 660 watt Water lift 68 Air ow 72 cfm Power Source...

Страница 12: ...94 lbs 222 kg 222 kg 223 kg 223 kg 224 kg 224 kg Machine Gross Weight 967 lbs 967 lbs 971 lbs 971 lbs 974 lbs 974 lbs 438 kg 438 kg 440 kg 440 kg 442 kg 442 kg Cleaning Width 24 in 26 in 27 in 30 in 3...

Страница 13: ...ilure to inspect on regular intervals can result in motor damage that is not covered under warranty LUBRICATION The machine requires periodic lubrication on each grease tting on the machine and oiling...

Страница 14: ...Magnum Service Manual V1 0 1 1 2 MAINTENANCE...

Страница 15: ...Magnum Service Manual V1 0 1 1 3 MAINTENANCE...

Страница 16: ...Magnum Service Manual V1 0 1 1 4 MAINTENANCE BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Страница 17: ...CY STOP OPTIONAL 15 CHARGER PORT 16 KEY SWITCH OPTIONAL 17 SERIAL NUMBER PLATE Machine identi cation 18 WARNING PLATE 19 WARNING PLATE 20 TRACTION DRIVE 21 SOLUTION FLOW VALVE 22 SOLUTION FILTER TROLS...

Страница 18: ...2 33 34 39 35 36 37 38 40 20 22 21 FIGURE 3 FIGURE 2 FIGURE 4A FIGURE 4B 19 15 33 CLEAR COVER 34 CONTROL PANEL 35 RECOVERY DRAIN HOSE 36 SOLUTION LEVEL INDICATOR DRAIN 37 ON BOARD BATTERY CHARGER 38 S...

Страница 19: ...warning 19 WARNING PLATE Explosion warning 20 TRACTION DRIVE Propels machine forward backward 21 SOLUTION FLOW VALVE Controls solution ow rate when solution switch is on 22 SOLUTION FILTER Filters wa...

Страница 20: ...Magnum Service Manual V1 0 2 2 4 MACHINE INTRODUCTION BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Страница 21: ...overy system also must be operating properly for the squeegee to perform well SQUEEGEE SYSTEM COMPONENTS The squeegee tool with replaceable rollers blades A suspension that mounts the squeegee to the...

Страница 22: ...E PLATE The squeegee is mounted to the triangle plate and ties it to the trail arm F SPRING Supplies pressure between the triangle plate and the trail arm Helps hold the adjust ment The squeegee will...

Страница 23: ...egee suspension does not move up and down properly check the bolts and the Oilite bushings at the pivot point If the bolts are too tight may have been tightened by customer by mistake or the bushings...

Страница 24: ...of the squeegee body and order blades the corresponding blade size 32 35 38 or 45 inches 2 Choose the appropriate material Gum rubber These blades are tan in color and best for most applications incl...

Страница 25: ...trying to achieve is to have the squeegee PERFECTLY parallel with the oor From that point rock ing the squeegee forward about one half degree of pitch will reduce air leak Rocking the squeegee backwa...

Страница 26: ...Magnum Service Manual V1 0 3 3 6 SQUEEGEE SYSTEM SQUEEGEE ADJUSTMENT EXAMPLES FRONT BLADE FRONT BLADE FRONT BLADE FRONT BLADE...

Страница 27: ...was designed this way to keep non service person nel from adjusting it The squeegee wheels wear with use and periodic adjustment of their height is required SQUEEGEE WHEEL ADJUSTMENT First level the s...

Страница 28: ...Magnum Service Manual V1 0 3 3 8 SQUEEGEE SYSTEM...

Страница 29: ...wheels spin freely when the squeegee is lifted and check for wear Are the wheels worn stuck or turn poorly Operate the machine and check squeegee operation Replace BOTH squeegee wheels Replace bracket...

Страница 30: ...on all machines except the 390 420 series It there proper clearance there Check cable clearance slack YES NO Is there proper clearance and slack Call the factory YES Does the machine operate properly...

Страница 31: ...ising and lowering properly it is due to bent or worn part or parts Inspect the lift assembly and other related systems for bent or worn parts and replace as necessary SQUEEGEE LIFT ELECTRICAL CIRCUIT...

Страница 32: ...Magnum Service Manual V1 0 4 4 2 SQUEEGEE LIFT SYSTEM BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Страница 33: ...r and out through the vacuum motor The recovery tank is equipped with a clear lid that allows the operator to observe the conditions inside the recovery tank as well as the recovery water level inside...

Страница 34: ...very tank lid The baf e adds rigidity to the tank walls and lessens the sloshing of the water inside the recovery tank VACUUM FLOAT The vacuum oat assembly is located inside the recovery tank and is a...

Страница 35: ...service parts available it is advised to replace the entire motor as all the motor parts have about the same life and repairs are usually cost prohibitive VACUUM SAVER The Magnum is equipped with a v...

Страница 36: ...all cage clean YES Verify customer complaint Is there a problem YES Empty tank and clean Drain Saver and float ball cage NO Retest the machine Are the gaskets the clear recovery lid and the stainless...

Страница 37: ...mer on proper machine maintenance Check vacuum lift at the end of the squeegee hose NO YES YES NO Do you have good vacuum at the squeegee hose YES NO Remove squeegee and see if it is clogged YES Is th...

Страница 38: ...cuum Unbolt the vacuum motor from the tank Test the vacuum directy at the vacuum motor Check the motor saver for cracks make sure all the gaskets are in good condition and check the duck bill Is every...

Страница 39: ...Magnum Service Manual V1 0 5 5 7 RECOVERY SYSTEM BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Страница 40: ...valve receives constant power when the scrub deck is running When the potentiometer is set to the MIN position the solution solenoid valve receives no power even when the brushes are running The solu...

Страница 41: ...ts the scrub brushes and sends pulses of electricity to the valve The more water requested ADJUSTING SOLUTION FLOW To adjust the solution ow use the solution potentiometer located on the control panel...

Страница 42: ...YES Is the solution screen clogged Solution tank outlet is clogged Clean out tank and remove foreign material from water outlet NO YES Clean solution screen and flush out the solution tank YES Is the...

Страница 43: ...s tight STEADY Does the scrub deck turn on when a green handlebar button is depressed YES See Section 13 Brush Switch page 13 12 NO Was the screw backed out all the way and secured with a locknut Back...

Страница 44: ...he scrub deck On cylindrical machines there is a protection circuit breaker wired in line to each of the motor brushes The controller watches the amperage draw on the scrub motors and regulates the br...

Страница 45: ...res sure settings When the scrub deck starts the controller calculates the amp draw of the motors and compares it to the amp value of the current brush pressure setting If the motors are not drawing e...

Страница 46: ...ill can not be removed due to lack of space the actuator or linkage must be adjusted To install a brush reverse the procedure CYLINDRICAL DECK With the brush deck raised remove the side access door fr...

Страница 47: ...Magnum Service Manual V1 0 7 7 4 BRUSH DRIVE SYSTEM BLANK THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 48: ...rush lift electrical circuit itself is a very simple circuit It consists of two wires that run from the controller to the actuator Power is applied to the actuator with the polarity in one direction t...

Страница 49: ...two soft latches and test the machine BRUSH LIFT ACTUATOR The actuator must be able to extend enough to lower the brush head down so that it can reach slight dips in the oor If the head can not do th...

Страница 50: ...s secured with a jamb nut This bolt is used to increase or de crease the raised height of the deck If too much adjustment is made to this screw to lift the brush deck the deck may not have enough trav...

Страница 51: ...Magnum Service Manual V1 0 8 8 4 BRUSH LIFT SYSTEM BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Страница 52: ...it to move The controller then energizes the drive motor to propel the machine in reverse Both the forward and reverse speeds are regulated by the potentiometer located on the control panel The contro...

Страница 53: ...Magnum Service Manual V1 0 9 9 2 TRACTION DRIVE SYSTEM BLANK THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 54: ...the new chassis and installing the tank last on the new chassis TIRES There are 5 different tire options for the Magnum series of scrubbers We offer pneumatic tires as a standard tire grey tires for n...

Страница 55: ...Magnum Service Manual V1 0 10 10 2 CHASSIS SYSTEM BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Страница 56: ...r the charger be ing used In addition to the manufacturer s instructions these general precautions should be followed Always wear proper eye face and hand protection Always charge batteries in a well...

Страница 57: ...ctrolyte However any water that is safe to drink with the exception of mineral or avored waters is safe to use in a battery Do not use water with a high mineral content Avoid using metal containers to...

Страница 58: ...e there is a tapered top terminal with a stud terminal right next to it In the stacked con guration the stain less steel stud is embedded into the taper top terminal The combination terminals make it...

Страница 59: ...hould be added to bring the level just above the top of the plates When adding water ALWAYS use distilled water Tap water contains things like minerals and chlorine that is detrimental to a battery Ba...

Страница 60: ...ne Neglected batteries will wear out much faster than well maintained batteries but give you similar symptoms when they do fail The proper way to check a battery pack s condition is with a battery dis...

Страница 61: ...n the oat The lower the oat sinks in the electrolyte the lower its speci c gravity The proper way to read a hydrometer is to dray electrolyte into the body of the hydrometer while holding it ver tical...

Страница 62: ...can be tested individually Using a battery load tester test each battery at either the xed load of the tester or a 120 amp of load on a variable tester The batteries should be able to maintain a volt...

Страница 63: ...ion It is important to use a product speci cally designed for this and not things like grease silicone or paint Read and follow the directions on the can of protectant ex actly to prevent terminal or...

Страница 64: ...ower cord into the wall The charger then will run through its charge cycle and automatically shut off The automatic charger has 4 status lights on it dave 4 6 2006 1 12 03 PM AUTOMATIC BATTERY CHARGER...

Страница 65: ...Magnum Service Manual V1 0 11 11 10 BATTERY SYSTEM 2 ON BOARD CHARGER TROUBLE SHOOTING...

Страница 66: ...s a timer to independent ly monitor each mode of the charge cycle bulk absorption and nish If the timer expires during any of these modes of the charge cycle there could be a problem with the battery...

Страница 67: ...Magnum Service Manual V1 0 11 11 12 BATTERY SYSTEM BLANK THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 68: ...ly destroyed RELAYS The Magnum series uses only one relay This relay is used to power the buss bars and iso late them from the controller There are relays internally mounted in the controller but thes...

Страница 69: ...TANDARD CRIMP ON TERMINALS The standard crimp on terminals we use on our equipment should be crimped with a posi tive stop ratchet type crimpers The correct color coded terminal must be installed for...

Страница 70: ...nal is needed a wire end kit is available that is eld installable This kit is available through the parts department ANDERSON BATTERY CONNECTORS Anderson connectors are crimped by a hydraulic crimping...

Страница 71: ...Sheet of 000 000 1 0 MAGNUM Central Command II Wiring Custom 1 1 Tuesday November 29 2005 Title Size Document Number Rev Date Sheet of 000 000 1 0 MAGNUM Central Command II Wiring Custom 1 1 Tuesday N...

Страница 72: ...e Sheet of 000 000 1 0 MAGNUM CCII Body Wiring B 1 1 Tuesday November 29 2005 Title Size Document Number Rev Date Sheet of 000 000 1 0 MAGNUM CCII Body Wiring B 1 1 Tuesday November 29 2005 RPS CORPOR...

Страница 73: ...Magnum Service Manual V1 0 12 12 6 ELECTRICAL SYSTEM U Schematics Wire Numbering protocol pdf 1 of 5 2 17 2006 9 29 AM...

Страница 74: ...Magnum Service Manual V1 0 12 12 7 ELECTRICAL SYSTEM USED ON ONLY 390 420 and 430 U Schematics Wire Numbering protocol pdf 2 of 5 2 17 2006 9 29 AM...

Страница 75: ...Magnum Service Manual V1 0 12 12 8 ELECTRICAL SYSTEM U Schematics Wire Numbering protocol pdf 3 of 5 2 17 2006 9 29 AM...

Страница 76: ...Magnum Service Manual V1 0 12 12 9 ELECTRICAL SYSTEM U Schematics Wire Numbering protocol pdf 4 of 5 2 17 2006 9 29 AM...

Страница 77: ...Magnum Service Manual V1 0 12 12 10 ELECTRICAL SYSTEM U Schematics Wire Numbering protocol pdf 5 of 5 2 17 2006 9 29 AM...

Страница 78: ...Magnum Service Manual V1 0 12 12 11 ELECTRICAL SYSTEM BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK...

Страница 79: ...itches The tri state logic is comprised of low medium and high voltages The inputs have the mid voltage present at them until they are either drawn low or high by a switch OUTPUTS The controller has a...

Страница 80: ...post type TIMED CIRCUITS The controller has the capability to control a circuit with a certain amount of logic We can customize the operation of a component beyond the simple on off operation Timers...

Страница 81: ...everse switch were activated when the machine was powered on Make sure no buttons or switches are depressed and cycle the power to the machine 1 BATTERY METER 2 BRUSHES RUNNING 3 WATER OPERATING 4 BRU...

Страница 82: ...the machine 11 TRACTION HOURS The hour total listed here indicates the total number of hours the traction drive has been oper ated on the machine 12 KEY SWITCH HOUR METER This hour meter rep resents...

Страница 83: ...ntrol system unless otherwise speci ed you will al ways set your meter to the DC volts scale and connect your negative test lead to the negative battery cable or buss bar When measuring for amp draw y...

Страница 84: ...5K potentiometer on each of the outside terminals The voltage is summed by the potentiometer and the summed voltage is sent out the center terminal of the potentiometer to the input terminal on the co...

Страница 85: ...ke the brushes raise up when the machine went in reverse without having the operator manipulate a switch In order to change the parameters in a controller a T 194 programing kit is necessary With a la...

Страница 86: ...lowing appropriate procedures and then charge for 2 full cycles Re test the machine NO Is the electrolyte clear or dirty cloudy The batteries are damaged Replace the batteries DIRTY YES Are the plates...

Страница 87: ...back probe terminals 4 11 on the 14 pin Molex connector on the controller Observe the meter reading when the machine is turned on With the meter still connected to the machine turn on the off board v...

Страница 88: ...of the meter Is there between 0 8 and 2 8 volts Replace the controller NO NO YES YES Place the probe back on the center terminal of the switch yellow wire Move the switch up and measure the voltage Di...

Страница 89: ...he bottom terminal of the switch red wire Place the probe on the top terminal black wire NO Was the voltage between 4 8 and 5 2 volts Replace brush pressure switch YES With a voltmeter set to the DC s...

Страница 90: ...re the voltage YES At the 20 pin Molex connector at the controller back probe pin 11 with the positive probe of the meter Is there between 0 8 and 2 8 volts Replace the controller NO YES Repair open c...

Страница 91: ...brush pressure switch Is the voltage between 4 8 and 5 2 volts NO YES With a voltmeter set to the DC scale measure from the 12 terminal on the 14 pin Molex connector on the controller to the negative...

Страница 92: ...the buss relay with the key on Is there battery voltage at this terminal Repair break in wiring between Terminal 85 and the key switch NO Using a voltmeter set the meter to DC volts Measure the voltag...

Страница 93: ...breaker YES Repair break in wiring between the negative buss bar and the circuit breaker Is there battery voltage across these terminals YES Repair connection between terminal 87 and the positive bus...

Страница 94: ...r terminal Depress the throttle pedal fully and read the voltage Is the motor receiving at least 10 volts Replace the drive motor Using a voltmeter set the meter to DC volts On the controller back pro...

Страница 95: ...MERGENCY STOP SWITCH ASSEMBLY NO NO YES Disconnect the 6 wire connector going to the LCD display from the controller With an ohm meter measure the resistance between the two terminals on the back of t...

Страница 96: ...tor on the controller Is 36 Volts present at this terminal Repair break in the wiring between the 8 terminal and the key switch YES Measure the voltage across the main battery terminals on the control...

Страница 97: ...isplay Instruct owner on proper machine operation Replace the display and 6 wire harness with a known good or a new display and harness and retest the machine Did this solve the problem Replace the co...

Страница 98: ...sion cord NO Observe the extension cord Note the length and gauge of the cord The cord should ne no longer than 15 feet and be a Number 12 gauge or heavier Is their extension cord acceptable Tell cust...

Страница 99: ...sion cord NO Observe the extension cord Note the length and gauge of the cord The cord should ne no longer than 15 feet and be a Number 12 gauge or heavier Is their extension cord acceptable Tell cust...

Страница 100: ...e Is the voltage above 4 0 volts Does the green light turn on when the charger is plugged into the wall NO Replace the charger YES With a voltmeter set to the DC scale measure the voltage of the batte...

Страница 101: ...green wires pins 12 and 16 You should have OL or infinite resistance when the switch is not depressed and you should have less than one ohm when you press in the switch Did you have the correct readi...

Страница 102: ...on the 14 pin Molex connector on the controller Observe the meter reading when the machine is turned on YES With the meter still connected to the machine turn on the off board vac switch and watch the...

Страница 103: ...on Does the icon turn on See the VACUUM SWITCH section With a voltmeter set on the DC setting measure the voltage at the vacuum motor while the machine is running and the vacuum icon is on NO NO YES...

Страница 104: ...CH Check to make sure the solution tank is at least 1 3 of the way full Was the tank at least 1 3 full NO TOO LITTLE Disconnect the supply hose going to the Deltrol valve YES Fill at least 1 3 full an...

Страница 105: ...probe on the negative buss bar with the machine turned on Was there between 0 8 and 2 6 volts NO Repair the break in the wiring between this terminal and the center terminal of the potentiometer With...

Страница 106: ...sure that the stop screw on the back of the Deltrol valve is backed out all the way and there is a lock nut on the screw Was the screw backed out all the way and a jamb nut there Back out screw all t...

Страница 107: ...n on the machine and re test NO Fill solution tank and re test the machine NO Disconnect both connectors to the Spray Jet motor and measure for voltage across the two terminals on the harness Is there...

Страница 108: ...he leads NO Was there power at either of the leads on the switch YES With a a voltmeter set to the DC scale measure the voltage from the positive to the negative buss bar with the Machine turned on Wa...

Страница 109: ...Qty 2 10 12 butt connectors REQUIRED TOOLS 7 16 12 Point deep well socket 9 16 12 Point socket 6 3 8 extension Wire striper Wire cutter Wire crimper 10 12 awg insulated setting COMPLETELY DRAIN RECOVE...

Страница 110: ...4060 2 Release the latch on the front of the jaws and open them see figure below NEED PITCHER WHEN NEW PARTS ARE HERE 3 Carefully tip tank back see figure below DISCONNECTING BATTERIES 1 Pull back th...

Страница 111: ...634 4060 3 Pull the red cable off and secure away from post See figure below VACUUM MOTOR IS LOCATED ON THE BOTTOM SIDE OF RECOVERY AND SOLTION TANK see figure below REMOVING VACUUM MOTOR 1 Using a si...

Страница 112: ...emove the yellow 10 12 AWG butt connectors see figure below 2 Using 7 16 12 point deep well socket remove the Qty 3 1 4 20 nylock nuts that mount vacuum motor to tank 3 Remove vacuum motor see figure...

Страница 113: ...e and the two black wires from new vacuum motor strip 5 16 off each end See figure below 3 Using a crimper with insolated 10 12 setting connect the 10 12 butt connecters to the wires from the machine...

Страница 114: ...1 PERSON COMPLETELY DRAINING RECOVERY AND SOLUTION TANKS 1 Make sure machine is on level ground and by a floor drain 2 Pull down on solution drain hose and set on floor drain to completely drain solu...

Страница 115: ...g Qty 2 7 229 Push button switch REQUIRED TOOLS 3 long 2 Phillips short screw driver Wire striper Wire cutter Solder gun Flux core solder Heat gun 9 16 12 point box wrench PLACE MACHINE ON LEVEL GROUN...

Страница 116: ...the two 8 32x1 2 screws that hold the switch plate on handle bars 2 Cut wires as close to switch as possible See figure below 1 Remove old switch from switch plate and reinstall new switch onto switc...

Страница 117: ...HS 1 PERSON REQUIRED PARTS NONE REQUIRED TOOLS 9 16 12 point box wrench PLACE MACHINE ON LEVEL GROUND AND CHOCK WHEELS DISCONNECTING BATTERIES 1 Pull back the terminal cover on the right batteries pos...

Страница 118: ...UIRED TOOLS 9 16 12 Point socket 1 2 socket 6 3 8 extension Wire striper Wire cutter Wire crimper 10 12 awg insulated setting Qty 2 jack stands 3 Ton jack QTY 2 2 X4 X12 BOARDS COMPLETELY DRAIN RECOVE...

Страница 119: ...at hold each tire on axle Remove tiers 2 Cut the wire tie that is around the wires harness located in the right rear tier compartment Wires should drop down Locate the two 10 12 butt connecters Cut bu...

Страница 120: ...60 4 Mark transaxle mounts and frame on both sides of machine before removing see figure below 5 Using a 1 2 socket remove the Qty 2 5 16 18 nuts that hold the each Qty2 axle mount to frame 6 Remove t...

Страница 121: ...3 Crimp butt connectors on to transaxle wires 4 Carefully put new transaxle into position 5 Carefully put 2 x4 x12 boards under new tranaxle 6 Reinstall transaxle mounts Making sure to use alignment m...

Страница 122: ...k QTY 2 Wheel chocks COMPLETELY DRAIN RECOVERY AND SOLUTION TANKS SEE REPAIR INSTRUCTION 253 04 MAKE SURE MACHINE IS ON LEVEL GROUND JACKING UP MACHINE 1 Make sure casters are in reverse position 2 Pu...

Страница 123: ...EQUIRED TOOLS 3 Ton jack QTY 2 Wheel chocks COMPLETELY DRAIN RECOVERY AND SOLUTION TANKS SEE REPAIR INSTRUCTOIN 253 04 MAKE SURE MACHINE IS ON LEVEL GROUND JACKING UP MACHINE 1 Make sure casters are i...

Страница 124: ...TECHS 1 PERSON REQUIRED PARTS QTY 1 353 8230 CYLINDRICAL BELT REQUIRED TOOLS 9 16 CROWS FOOT 3 8 DRIVE 9 16 OPEN END WRENCH PLACE MACHINE ON LEVEL GROUND AND CHOCK WHEELS MAKE SURE MACHINE POWER SWIT...

Страница 125: ...9 16 open end wrench loosen the QTY 1 3 8 24 locking nut and QTY 1 3 8 24x1 belt tension bolt see figure below BELT TENTION BOLT LOCKING NUT 3 Using a 9 16 crows foot loosen the QTY 4 3 8 24x1 bolts...

Страница 126: ...ip it onto bottom sprocket 2 Using a 9 16 open end wrench slowly tighten the 3 8 24x1 belt tension bolt NOTE BELT TENTION SHOULD BE NO LESS THEN DEFLECTOIN AND NO MORE THEN DEFLECTION 3 Using a 9 16 o...

Страница 127: ...RI RI 19 REPAIR INSTRUCTIONS Magnum Service Manual V1 0...

Страница 128: ...RI RI 20 REPAIR INSTRUCTIONS Magnum Service Manual V1 0...

Страница 129: ...Magnum Service Manual V1 0 INDEX i INDEX Index S SQUEEGEE SYSTEM 3 1 LIFT SYSTEM 3 1 SQUEEGEE TOOL 3 1...

Страница 130: ...Magnum Service Manual V1 0 INDEX ii INDEX...

Страница 131: ...Magnum Service Manual V1 0 INDEX iii INDEX...

Страница 132: ...only and in an indoor environment with the recommended pads and brushes with ap proved cleaning solutions DO NOT OPERATE THE UNIT UNLESS TRAINED AND AUTHORIZED UNLESS OPERATOR MANUAL IS READ AND UNDER...

Страница 133: ...traight up or down the ramp Never drive across the incline Do not back down or turn on ramps Always use the charger provided by the manufacturer to charge the machine It is an automatic charger speci...

Страница 134: ...Magnum Service Manual V1 0 INDEX vi INDEX...

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