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GTX-OP-EN 

- 27 -

MAINTENANCE

DAILY MAINTENANCE:

1.  Remove the clean Pads or Brushes.  Never use 

soiled Pads when cleaning.  Replace Pads when they 
become packed with residue.

2.  Remove and clean debris from the float shut-off screen 

and Drain Saver located inside the Recovery Tank.

3.  Drain and rinse Tanks thoroughly and flush out 

Solution Feed to deck.

4.  Inspect Vacuum Hose for any objects obstructing the 

air flow.

5.  Raise Squeegee and wipe Blades with a clean cloth.  

Store Squeegee in the raise position to prevent 
damage or setting of the Blades.

6.  Wipe down machine if needed.  Use a non-abrasive, 

non-solvent cleaner or a clean damp cloth.

7.  Recharge the Batteries if needed.

WEEKLY MAINTENANCE:

1.  Check Battery water level in each cell of the Batteries 

and fill as needed.  Always use distilled water to refill 
Batteries.  Batteries should be filled approximately 

3

4

'' to 1'' above the plates.  Overfilling will cause the 

Batteries to leak during charging.  The charging 
process creates gas bubbles inside the Battery, which 
effectively increases the volume of the electrolyte.

2.  Clean Battery tops to prevent corrosion.
3.  Flip Scrubdeck Brushes / Pads.
4.  Drain and rinse tanks thoroughly.  To thoroughly flush 

out any solution chemicals in solution line valves, refill 
solution tank with a few gallons of warm, clean water 
and run the machine until tank is empty.

MONTHLY MAINTENANCE:

1.  Check Scrubdeck and Squeegee lifting cables for wear 

and spring tension.

2.  Check machine for water leaks and loose nuts and 

bolts.

3.  Check to see if Battery cables are tightened.  Tighten, 

if needed, 8-10 ft/lb MAX.

4.  Grease caster swivel and Squeegee Pivot Point.

YEARLY MAINTENANCE:

Call your local dealer for yearly maintenance.

STORING MACHINE:

1.  Be sure to flush the Tanks out completely.  To 

thoroughly flush out any solution chemicals in solution 
line and valves, refill Solution Tank with a few gallons 
of warm clean water and run machine until Tank is 
empty.

2.  Open the Recovery Tank lid to promote air circulation.
3.  Raise Scrubdeck and Squeegee.

CHECKING BATTERY SPECIFIC GRAVITY:

Use a hydrometer to check the Battery specific gravity.
Checking Gravity:
• 

Hydrometer

• 

Battery

NOTICE

Do not take readings immediately after adding distilled 
water.  If water and acid are not thoroughly mixed, the 
reading may not be accurate.

Check the hydrometer against this chart

SPECIFIC GRAVITY 

@ 80

°

F (27

°

C)

BATTERY 

CONDITION

1.265

100% Charged

1.225

75% Charged

1.190

50% Charged

1.155

25% Charged

1.120

Discharged

NOTICE

If the readings are taken when the  battery electrolyte 
is any temperature other than 80

°

F(27

°

C), the reading 

must be temperature corrected.  To find the corrected 
specific gravity reading when the temperature of the 
battery electrolyte is other than 80

°

F(27

°

C): add (+) to 

the specific gravity reading 0.004 (4 points), for each 
10

°

F(6

°

C) above 80

°

F(27

°

C).  Subtract (-) from the 

specific reading 0.004 (4 points), for each 10

°

F(6

°

C) 

below 80

°

F(27

°

C).

WATER LEVEL SHOULD BE 
1/8'' ABOVE PLATES

Содержание GTX 24'' CYLINDRICAL

Страница 1: ...DRICAL 27 CYLINDRICAL 30 CYLINDRICAL 34 CYLINDRICAL 28 EDGE 32 EDGE www rpscorporation com www factorycat com VERSION 13 0612 www tomcatequip com GTX OP EN 2013 RPS Corporation Read these Instructions...

Страница 2: ...u the different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing squeegee and brushes MACHINE OPERATION Section is to familiarize the operator w...

Страница 3: ...Cylinderical Wipers 20 Open Recovery Lid 21 Flush Recovery Tank 21 Clean Drain Saver 21 Clean Vacuum Screen 21 Solution Filter 22 Cleaning Solution Filter 22 Squeegee Up 22 Squeegee Down 22 Draining S...

Страница 4: ...sponsibility DO NOT OPERATE THIS MACHINE UNLESS You are trained and authorized to do so You have read and understood this Operator s Manual On surfaces with greater than a 2 grade unless this machine...

Страница 5: ...ove paint over or destroy warning decals If warning decals become damaged call 1 262 681 3583 for free replacements WARNING Dress safely Do not wear a neck tie scarf or any loose or dangling clothing...

Страница 6: ...MANUAL OR CALL 011 262 681 3583 DANGER EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE ONLY CHARGE THE BATTERIES IN THIS M...

Страница 7: ...ion Flow simultaneously 9 SQUEEGEE SWITCH Raises and lowers the Squeegee 10 CIRCUIT BREAKER 15 amp Positive Bus Bar 11 CIRCUIT BREAKER 15 amp Negative Bus Bar 12 CIRCUIT BREAKER 10 amp Side Broom Moto...

Страница 8: ...CHARGE CYCLE METER Shows the amount of charges on a machine 6 MANAGER SOLUTION LOCKOUT OPTIONAL Allows ability to set Solution Flow and then remove Key to not allow changing of parameters 7 MANAGER DO...

Страница 9: ...s 10 FRONT DRIVE TIRE Drives and steers the machine 11 TIE DOWN POINTS Location for tie down straps during transport 12 SIDE WIPERS Controls water on turns by directing it to the Squeegee 13 REAR WHEE...

Страница 10: ...approximately 35 gallons of dirty recovered water 3 FOAM PROTECTION SCREEN Used to protect the Vacuum Motor from debris 4 VACUUM SCREEN BOX Houses the Dual Stainless Vacuum Screen Shut off balls 5 DR...

Страница 11: ...umber of hours that the machine has been ON 6 SCRUB BRUSH HOUR METER Indicates the total number of hours that the brush motors have been used 7 TRANSPORT HOUR METER Indicates the total number of hours...

Страница 12: ...TIONS 1 Turn all switches to the OFF position and remove Key 2 Tip Tank back Attach all Battery Cables to Terminals as shown below 3 Turn ON main power switch and check the LCD to ensure correct insta...

Страница 13: ...egee in the up position turn machine power OFF 2 Disconnect Vacuum Hose A from Squeegee and loosen both knobs B SEE BELOW 3 Pull Squeegee assembly backward from the lifting carrier 4 Inspect or repair...

Страница 14: ...ush up on to the motor drive hub Make sure the scissors close and lock on the brushes SEE BELOW INSTALLING DRIVER PADS 1 Select the correct Pads that best meet your cleaning application needs Consult...

Страница 15: ...f of Scrub deck to allow access to the brushes SEE BELOW 5 Slide Brush D into Brush area and engage onto the Brush Driver on the opposite side SEE BELOW 6 With Brushes engaged re attach the Side Door...

Страница 16: ...Grip Face of EDGE Deck the machine is ready to use LEVELING EDGE DECKS NOTICE All Scrubdeck s should be level at time of machine delivery If machine Scrubdeck is not level Contact your Servicing Deale...

Страница 17: ...and lowers the rear of the Scrubdeck After Scrubdeck has been leveled ensure correct pitch backward if you have retighten Locking Nuts C LEVELING CYLINDRICAL DECKS NOTICE All Scrubdeck s should be le...

Страница 18: ...tion OFF completely just release the Foot Pedal or use dash mounted switch 2 Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank If excess foam...

Страница 19: ...Switch A 2 Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel D 3 Press up or down on the Solution Flow Switch C to regulate the amount of solution flow 4 Begin sc...

Страница 20: ...To adjust Wiper to the desired height just slide the Wiper up or down in the slots and tighten the screws ADJUST SHROUDS 1 For Shroud adjustments loosen the Start Knobs C and remove Shroud SEE BELOW 2...

Страница 21: ...ntrol Panel CLEAN DRAIN SAVER With Recovery Lid open and Tank fully drained 1 Remove 2 Squeegee Intake Hose D from Drain Saver strainer E SEE BELOW 2 Remove stainless screen and dispose of debris 3 Ri...

Страница 22: ...Unscrew the clear cap C from house D and remove the stainless steel screen E SEE BELOW 3 Rinse any debris from the screen with clean water 4 Reinstall screen and screw cap back on tightly SQUEEGEE UP...

Страница 23: ...tion Tank You can refill the Solution Tank while the Recovery Tank is draining 1 To drain the Recovery Tank remove Drain Hose D by loosening the Recovery Hose Gasket E at the rear of the Tank and tip...

Страница 24: ...ine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller EXTE...

Страница 25: ...charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller ON BOARD BATTERY CHARGING...

Страница 26: ...ar rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING Keep Batteries clean and dry from residu...

Страница 27: ...Check Scrubdeck and Squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 3 Check to see if Battery cables are tightened Tighten if needed 8 10 f...

Страница 28: ...NDITION BATTERY 5 HYDROMETER BATTERY 5 WATER CONDITION BATTERY 6 HYDROMETER BATTERY 6 WATER CONDITION CLEAN BATTERY TOPS CHECK BATTERY CABLE AND TERMINAL CONDITION NOTES PAD BRUSH CONDITION SCRUB BRUS...

Страница 29: ...ACK UP ALARM REVERSE ONLY OPTIONAL CLEAN AND OR LUBRICATE IN SPEC REPAIR PROBLEM SOLUTION TANK CONDITION SQUEEGEE PIVOT POINTS KNOBS SOLUTION FILTER CLEANING SCRUB DECK LINKAGE STEERING CHAIN VISUALLY...

Страница 30: ...ANK LOW REFILL SOLUTION TANK FLOW LEVER TURNED DOWN TURN LEVER MORE OPEN SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH COM PRESSED AIR SOLUTION VALVE CL...

Страница 31: ...RE REDUCE PRESSURE WITH SWITCH WORN DRIVE TIRE REPLACE TIRES HEAVY SOAP CONCRENTRATION CONTACT LOCAL SERVICING DEALER PARKING BRAKE DOESN T WORK NOT ON A LEVEL FLOOR MOVE TO LEVEL SURFACE TO PARK MACH...

Страница 32: ...1 7601 and 7602 ERROR Scrubdeck current over load This can occur when driving over a bump in the floor To restart turn OFF the Key and turn it on again To avoid this error either slow down on bumpy pa...

Страница 33: ...t the traction motor cable first 8 7802 ERROR The traction motor pulled excessive current perhaps running a ramp for more than the 60 seconds allow ing for this Turn OFF the Key turn on again and cont...

Страница 34: ...E 1 28 14 71 35 cm 32 E 1 32 14 81 35 cm EDGE Scrubdeck Motor 1 1 0 hp 746 watts 2500 rpm Optional EDGE Scrubdeck Motor 1 1 2 hp 746 watts 2900 rpm Scrubdeck Down Pressure 0 250 lb 0 113 kg SOLUTION S...

Страница 35: ...OR Super Black 422BB Very High Black Black 422B High Black Brown 422BR High Brown Green 422G Medium Green Blue 422BL Moderate Blue Red 422R Moderate Red White 422W Light White EDGE PADS AND SCREENS DE...

Страница 36: ...32 521PS Poly 028 N A N A N A N A Nylon 016 22 521N 25 521N 28 521N 32 521N SQUEEGEE BLADE KITS COMPLETE SQUEEGEE ASSEMBLIES SQUEEGEE SIZE 24 CYL DECKS 26 DISK DECKS 27 CYL DECKS 30 DISK DECKS 30 CYL...

Страница 37: ...GTX OP EN 37 SOAP CHOICES TRADITIONAL DRUMS TOTES WALL MOUNTED SUPERCON DEMO RENTAL QUARTS ONBOARD AUTO DISPENSING Industrial Commercial Environmentally Safe...

Страница 38: ...while leaving no residue behind The result is a clean non slip surface ready for immediate use The Heavy Duty concentrate is a Super alkaline detergent formulated for heavy soil grease and thick build...

Страница 39: ...ITZ isolators 250 hours on average Squeegee Blades Wiper Blades Skirts and Curtains Caster Wheels Squeegee Wheels and Bumpers Lights Strobe Headlights or Bulbs Chains and Belts Filters Screens and Vac...

Страница 40: ...ris hopper and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operat...

Страница 41: ......

Страница 42: ...RPS Corporation 2013 1711 South Street Racine WI 53404 www rpscorporation com www factorycat com www tomcatequip com Tel US 800 634 4060 Tel Int 011 262 681 3583 Fax 866 901 3335...

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