R. Beck Maschinenbau EXAKT ELG/DC Скачать руководство пользователя страница 22

 

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BA_BM_EXAKT-ELG-DC_EN_37-23.docx

 

 

9

 

Installation 

The roller & measuring conveyor must be installed by a competent person. Make sure that the roller & measuring 
conveyor is stable and installed in such a way that no crushing or shearing points occur between the  roller & 
measuring conveyor and objects in the vicinity. Therefore, ensure sufficient space around the roller & measuring 
conveyor in advance. When operating the roller & measuring conveyor as intended, it must always be possible 
to carry out activities on the roller & measuring conveyor without obstructions.  

 

Before commissioning the roller & measuring conveyor, it must be levelled with a machine spirit 
level and anchored to the ground at the designated points by a competent person. 

The following installation and operating requirements must be observed: 

 

The roller & measuring conveyor must be integrated into the existing machinery in such a way that the basic 
safety requirements of the EU Machinery Directive 2006/42/EC are met. This must be checked and ensured 
by the operator of the roller & measuring conveyor. 

 

The environment must not be explosive. 

 

This operating manual and any supplementary documents must be read carefully and understood.  
All safety instructions and regulations must be observed and complied. 

 

Note for EXAKT MES A: At the end of the installation, the power supply lines required for opera-
tion must still be routed to the roller conveyor in a hazard-free and proper manner. 

9.1

 

Setting up the roller & measuring conveyor  

 

The  roller conveyor is lifted  off the pallet  by  means of a  forklift  truck.  Depending on the length of the  roller 
conveyor, a second forklift truck is required to prevent the roller conveyor from bending and being damaged.  

 

 Figure 2: Lifting from the pallet with forklift truck  

 

For  roller  conveyors  up  to  3  meters 
long, one forklift truck is sufficient. 

 

Guide the appropriately spaced forks 
to  the  points  marked  in 

  Figure  2 

(left). 

 

Then  lift  the  roller  conveyor  only  a 
few centimetres and park it in the im-
mediate vicinity of the place of use. 

 

For  lengths over 3  meters,  two forklift  trucks are required 
for the lifting process due to the weight.  

 

Guide the appropriately spaced forks to the points marked 
in 

 Figure 2 (right). 

 

Then lift the roller conveyor with both forklift trucks as con-
sistently as possible and only a few centimetres to protect 
the mechanics at the joints. Now park the roller & measuring 
conveyor in the immediate vicinity of the place of use.  

9.1.1

 

Moving the roller conveyor to the place of use 

Then use one resp. two lift trucks to move the roller conveyor to the final place of use (e.g. processing machine) 
and feed the forks in at the marked points (see 

  Figure 3).  

 

 Figure 3: Moving the roller & measuring conveyor to the place of use with a lift truck 

Make sure to use two lift trucks and to lift the  roller conveyor consistently if it is longer than 3 meters. Then 
move it to the installation site and align it according to section 

 9.1.2.

 

 

up to 3 m length

over 3 m length

up to 3 m length

over 3 m length

Содержание EXAKT ELG/DC

Страница 1: ...Tel 49 0 7576 962 978 0 Fax 49 0 7576 962 978 90 E Mail info beck maschinenbau de Web https www beck maschinenbau de Operating Manual Roller measuring conveyor with automatic stop positioning system E...

Страница 2: ...2 BA_BM_EXAKT ELG DC_EN_37 23 docx Space for notes...

Страница 3: ...H and the roller measuring conveyor has been properly put into operation Important Please read and follow the instructions in chapter 1 Liability and Warranty Confirmation of the buyer The roller meas...

Страница 4: ...4 BA_BM_EXAKT ELG DC_EN_37 23 docx Space for notes...

Страница 5: ...H and the roller measuring conveyor has been properly put into operation Important Please read and follow the instructions in chapter 1 Liability and Warranty Confirmation of the buyer The roller meas...

Страница 6: ...onsequences in case of disregard 15 5 5 Conversions and modifications of the roller measuring conveyor 15 5 6 Supplementary safety equipment 15 5 7 Personal protective equipment 15 5 8 Residual risks...

Страница 7: ...the 90 angle 25 9 7 Operational readiness 25 10 Operating the measuring and roller conveyor 26 10 1 Switching the stop positioning system on and off 26 10 1 1 Switching the system ON 26 10 1 2 Switch...

Страница 8: ...he stop system 25 Figure 9 Adjusting the 90 angle of the stop system 25 Figure 10 Control switches and compressed air connection 26 Figure 11 Keyboard and display functions of the P40 control unit 27...

Страница 9: ...k on hydraulic or pneumatic components by personnel who do not have the appropriate qualifications Non observance of the instructions in the operating manual in particular the chapter Safety Improper...

Страница 10: ...r in the sense of these instructions means the installation and commissioning the operation and proper usage the influence on operating conditions as well as the maintenance troubleshooting and repair...

Страница 11: ...ence to a possible danger under suspended loads Non observance can result in life threatening injuries Reference to possible tripping and slipping hazards on the floor Non observance may result in min...

Страница 12: ...onveyor lengths 1 to 10 meters special lengths are available Positioning optionally in manual single or programme mode Program memory max 50 programs and 1 000 program blocks Simple and fast input of...

Страница 13: ...ling the roller measuring conveyor The roller measuring conveyor may only be operated when in perfect working order It is prohibited to remove modify bypass or bypass any protective safety or monitori...

Страница 14: ...measuring conveyor may only be carried out in sufficiently illuminated working areas The maximum load capacity section of the roller measuring conveyor must not be exceeded The roller measuring convey...

Страница 15: ...of danger personal protective equipment must be worn when working on and with the roller measuring conveyor The operator of the roller measuring conveyor is generally obliged to wear the protective eq...

Страница 16: ...ing up the roller measuring conveyor Climbing or sitting on the roller measuring conveyor during a lifting operation by means of forklift truck or overhead crane is strictly prohibited There is a dang...

Страница 17: ...ntion to the respective safety and hazard information In case of safety relevant changes to the roller measuring conveyor or its operating behaviour shut down the entire system immediately and report...

Страница 18: ...STANDARD Robust sliding carriage 7 with 12 fold ball bearing integrated DC drive motor and pneumatic scissor brake holding force approx 3 000 N at 6 bar operating pressure Stop arm 850 mm long fence p...

Страница 19: ...ease BELG 06 Pneumatic connection via quick coupling operating pressure max 6 bar Drive for sliding carriage DC motor 24 V with worm gear drive Holding force scissor brake approx 3 000 N at 6 bar Meas...

Страница 20: ...intended places on the freight pallet of the roller and measuring conveyor and carefully lift only a few centimetres Lift the roller measuring conveyor including the pallet carefully and consistently...

Страница 21: ...sufficient number of lashing straps with the appropriate load bearing capacity must be used The responsibility for safe loading is borne by the respective shipper Please note the following when lashin...

Страница 22: ...conveyor in a hazard free and proper manner 9 1 Setting up the roller measuring conveyor The roller conveyor is lifted off the pallet by means of a forklift truck Depending on the length of the roller...

Страница 23: ...already pre assembled on delivery in order to ac cess the corresponding mounting holes at the joints of the roller track segments from above First align roller measuring conveyor segment 1 correctly...

Страница 24: ...red line 7 Then peel off the protective adhesive film a little slightly longer than the approximate width of the sliding carriage and stick the magnetic tape only at this point for the time being 8 N...

Страница 25: ...er conveyor Loosen the lock nuts on the two grub screws H with an open end spanner Adjust the desired height with a pin spanner consistently over the two grub screws Ensure parallelism downwards by re...

Страница 26: ...e the quick coupling for the air connection 10 10 1 3 Emergency stop devices for stopping in case of danger In case of malfunctions and dangerous situations the stop positioning system can be stopped...

Страница 27: ...is no function no symbol appears Example In manual mode the F1 and F3 keys are used to move the axis in inching operation In single mode the F1 and F3 keys have no function In program mode the F1 and...

Страница 28: ...e emergency stop immediately 10 3 3 2 Single mode absolute Figure 13 Single mode absolute The single operation single set operation on absolute dimension positions the material stop to the entered set...

Страница 29: ...The positioning can be cancelled with the red STOP button If required a number of pieces can be entered in the window The stop can be referenced with the F2 key see 10 2 Acute danger of crushing at t...

Страница 30: ...cally started again The red STOP button can be used to abort positioning at any point In this case the program remains in the current program block 10 4 Calculate saw blade thickness Press the ESC but...

Страница 31: ...folded up as the stop is protected by a limit switch for safety reasons 10 8 Clearance stroke for stop arm option Figure 18 Lever for clearance stroke Option BELG 05 Figure 19 Switch for clearance str...

Страница 32: ...h on the control DC drive defective or damaged Check DC drive and contact customer service if necessary P40 control is defective Contact customer service Motor control card is defective Contact custom...

Страница 33: ...ding carriage guide must be cleaned daily The toothed rack must be lightly greased once a week The 90 angle of the stop should be checked occasionally and readjusted if necessary for procedure refer t...

Страница 34: ...measuring conveyor materials comply with the environ mental protection laws in force at the place of use regarding the disposal of industrial solid waste toxic and hazardous waste Hoses and plastic p...

Страница 35: ...remark Manufacturer Reinhold Beck Maschinenbau GmbH Im Grund 23 DE 72505 Krauchenwies Working range by type mm L x W Pressure range max 6 bar Control electr pneum Connection 230 50 V Hz Connected loa...

Страница 36: ...or of additional com ponents of third parties the manufacturer does not assume any liability for resulting damages Article Description Art No Stop arm spring loaded fixed Fixed spring loaded stop arm...

Страница 37: ...DC automatic stop and positioning system Type designation Roller measuring conveyor Serial number s Year of manufacture in the version provided complies with the EU Machinery Directive 2006 42 EC and...

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