Quincy Compressor Climate Control Series Скачать руководство пользователя страница 5

Climate Control Series 

Quincy Compressor

2022209100, August 2018 

SECTION 1 

SAFETY

•Safety First

At Quincy Compressor safety is not only a primary concern, but a faithfully 

performed practice. Beginning with the design stage, safety is built into every 

Quincy compressor. It is the inten tion of this manual to pass along the “safety 

first “ concept to you by providing safety precautions throughout its pages.

“WARNING !”

“CAUTION !”

, and 

“DANGER !”

 are displayed in large 

bold capital letters in the left hand column to call attention to areas of vital 

concern. They represent different degrees of hazard seriousness, as stated 

below. The safety precaution is spelled out in bold upper and lower case letters 

in the right hand column.

Immediate hazards which will result in severe personal injury or 

death. 

Hazards or unsafe practices that could result in personal injury or 

death. 

Hazards or unsafe practices which could result in minor personal 

injury, product or property damage. 

Each section of this instruction manual, as well as any instruc tions supplied 

by manufacturers of supporting equipment, should be read and understood 

prior to starting the compressor. If there are any questions regarding any part 

of the instructions, please call your local Quincy distributor, or the Quincy 

Compressor factory before creating a potentially hazardous situa tion. Life, 

limb, or equipment could be saved with a simple phone call.

Compressors are precision high speed mechanical equipment requiring 

caution in operation to minimize hazard to property and personnel. There 

are many obvious safety rules that must be ob served in the operation of this 

type of equipment. Listed below are some additional safety precautions that 

must be observed.

•Transfer of toxic, dangerous, flammable or explosive substances using Quincy 

Compressor products is at the user’s risk.

•All installation, maintenance and repair must be performed by a qualified 

technician and / or electrician.

•Turn off and lockout/tagout (per OSHA regulation  1910.147) the main power 

disconnect switch before attempting to work or perform any maintenance.

•Do not attempt to service any part of the unit while it is running.

•Per OSHA regulation 1910.147, relieve the system of all pressure before at-

tempting to service any part of the unit.

•Do not operate the unit with any of its safety guards, shields, or screens 

removed.

WARNING !

CAUTION !

DANGER !

Содержание Climate Control Series

Страница 1: ...n line product registration parts ordering and warranty information is available at www quincycompressor com THIS PRODUCT CAN EXPOSE YOU TO CHEMICALS INCLUDING LEAD WHICH IS KNOWN TO THE STATE OF CALI...

Страница 2: ......

Страница 3: ...h p QTS5QCB 20 200 gal 030 3 h p QTS5QCB 24 240 gal 050 5 h p QT7QCB BB base mount 075 71 2 h p QT10QCB BR retrofit 100 10 h p QT15QCB EPT4 Emergency Portable Q911 twin 4 gal tanks 151 15 h p QT15QCB...

Страница 4: ...ATION Receiving Delivery 8 Freight Damage 8 Location 9 Electrical Supply Requirements 10 Mounting 11 System Components 11 Wiring Piping Schematics 12 16 Induction System 18 Compressed Air Discharge Sy...

Страница 5: ...uld be read and understood prior to starting the compressor If there are any questions regarding any part of the instructions please call your local Quincy distributor or the Quincy Compressor factory...

Страница 6: ...site prior to starting the compressor Do not operate the compressor in excess of the ASME pressure vessel rating for the receiver or the service rating of the compressor whichever is lower Make a gen...

Страница 7: ...r states as fact nor in any way implies that the above list of safety precautions is an all inclusive list the observance of which will prevent all damage to property or injury to personnel Everyeffor...

Страница 8: ...mpressed air is released through a discharge valve to an air receiver tank or directly to a network of compressed air supply lines In one revolution of the crankshaft a compression cycle is completed...

Страница 9: ...implex Units Simplex Climate Control units are controlled by a pressure switch which detects the demand for compressed air and allows the motor to start When the demand is satisfied the unit stops Dup...

Страница 10: ...s or lower Use a 200 volt or 208 volt motor only Step 5 Read the pressure relief valve nameplate to be sure it does not exceed the working pressure shown on the compressor or any other component in th...

Страница 11: ...ed and protected from adverse conditions and or elements Inspection and mainte nance checks are required daily Therefore sufficient space needs to be provided around the compressor for safe and proper...

Страница 12: ...ked for adequate wire size and transformer capacity Verify that the electrical supply voltage matches the requirements of the motor A suitable circuit breaker or fused disconnect switch should be prov...

Страница 13: ...where necessary Do not operate this compressor more than 15 off level or move it while it is operating System components Efficiency and safety are the primary concerns when selecting components for co...

Страница 14: ...Fig 3 2 Typical Three Phase Magnetic Starter Wiring Schematic WP1744A Magnetic Starter Contactor Overload Relay Connect incoming power lines at screw terminals L1 L2 L3 CAUTION Verify all wires are se...

Страница 15: ...Fig 3 3 Typical Single Phase Magnetic Starter Wiring Schematic WP1744B Magnetic Starter Contactor Overload Relay Connect incoming power lines at screw terminals L1 L2 CAUTION Verify all wires are sec...

Страница 16: ...Quincy Compressor 2022209100 August 2018 14 Fig 3 5 Loadless Starting Piping Schematic For QR Simplex Duplex Units 2 h p above Units Fig 3 6 Start Stop Control For QR 1 h p 11 2 h p Simplex Units Pip...

Страница 17: ...Climate Control Series Quincy Compressor 2022209100 August 2018 15 Fig 3 7 Start Stop Control For QC Simplex Units QR 2 h p Above Units Piping Schematic WP1781KO...

Страница 18: ...Climate Control Series Quincy Compressor 2022209100 August 2018 16 Fig 3 8 Typical Diagram for QR 1 h p 11 2 h p Duplex Units...

Страница 19: ...lockout feature and always locked in a closed po sition when the unit is being serviced A pres sure relief valve must be installed between the manual shutoff valve and the compressor refer to Fig 3 10...

Страница 20: ...ntial to the satisfactory op eration of your Quincy air compressor The standard air filter that the compressor is equipped with when leaving the factory is of suffi cient size and design to meet norma...

Страница 21: ...could adversely affect the performance of the compres sor system Compressed Air Discharge System The discharge piping should be of the same diameter as the com pressor discharge connection or sized s...

Страница 22: ...worn cracked or damaged receivers A drain valve must be located in the bottom of the air receiver to allow for moisture drainage An auto matic drain valve is recommended Extend drain valve piping away...

Страница 23: ...or any other system component Oil and moisture residue must be drained from the air receiver daily or after each use Accumulations of oil residue in the receiver can be ignited by embers of carbon cre...

Страница 24: ...ank maintenance information Tank Capacity Horizontal or Vertical Minimum Allowable Wall Thickness Visually Inspect Hydrostatically Inspect Head Shell 30 Gal Horizontal 094 106 Yearly 10 Years 30 Gal V...

Страница 25: ...ely to mea sure lubricant level Pull the dipstick again and read the lubricant level It should register between the upper and lower marks on the dipstick If needed add lubricant per specs Do Not Overf...

Страница 26: ...e compressor for at least one hour Shut the compressor off and follow precautions outlined in SECTION 5 Stopping for Maintenance Retorque the cylinder to head capscrews to the specifications outlined...

Страница 27: ...k lubricant pressure QR Models only Maintain 18 to 20 PSIG lubricant pressure Refer to SECTION 5 Lubrication for adjustment instructions Step 7 Check for lubricant leaks Step 8 Check system pressure S...

Страница 28: ...F can burn skin Some surface tem peratures exceed 350 F when the compressor is operating Maintenance Schedule To assure maximum performance and service life of your compres sor a rou tine maintenance...

Страница 29: ...d Every 500 Hours or Every 3 Months After Initial Lubricant Change Change lubricant and filter if so equipped more often under humid or dirty conditions Clean the oil sump strainer screen with a safet...

Страница 30: ...te Crankcase Lubricant Capacities Splash Lubricated Model Lubricant Capacity QTS3QCB 1 2 3 4 h p 20 oz 590 ml QTS3QCB 1 1 1 2 h p 12 oz 354 ml QTS5QCB 39 oz 1140 ml QT5QCB QT7QCB 1 qt 20 oz 1 3 lit QT...

Страница 31: ...ition Pulley Sheave Alignment Belt Tension Improper pulley alignment and belt tension are causes for motor overloading excessive vibration and premature belt and or bear ing failure To prevent this fr...

Страница 32: ...he belt apply pressure to the outer surface of the belt with a belt tension gauge refer to Fig 5 3 Belt Tension Gauge Force the belt to the predeter mined deflection refer to Step 2 above Record the r...

Страница 33: ...erating Water in the crankcase Compressordoesnotrunlongenoughtogethotandvaporizetheliquids lubricant appears milky squeezedoutoftheairduringcompression compressormaybetoolarge for application Incorrec...

Страница 34: ...sive air pressure Air pressure gauge inaccurate in air receiver Leaks in unloader piping system Defective compressor valve unloader Pressure switch set incor rectly or defective Pressure switch wired...

Страница 35: ...ty Internal surface of heat exchanger fouled Ambient temperature too high Scored or excessively worn cylinder walls Compressor knocks Head clearance insufficient Piston loose in cylinder bore cylinder...

Страница 36: ...al connection amper age allowed multiply Wire size too small the FLA on the motor Incorrect lubricant nameplate by the service Discharge pressure too high factor Intercooler plugging CAUTION Bearings...

Страница 37: ...Climate Control Series Quincy Compressor 2022209100 August 2018 35 Decal Diagram for Climate Control Unit Compressor...

Страница 38: ...s after receipt of notification of readiness for shipment Claims for shortages will be deemed to have been waived if not made in writing with ten 10 days after the receipt of the material in respect o...

Страница 39: ......

Страница 40: ...Reciprocating Systems 251 239 5900 Air Master E mail info quincycompressor com Website quincycompressor com climate quincycompressor com...

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